Sample Cooler

DHx Series Reduces Cooling Water Comsumption.

Energy Conservation | Environment | Process Efficiency

Forbes Marshall Forbes Marshall Arca Forbes Marshall Codel J N Marshall

www.forbesmarshall.com
Krohne Marshall Spirax Marshall Forbes Vyncke

For over six decades, Forbes Marshall has been building steam engineering and control instrumentation solutions that work for process industry. Today we have evolved into a leader in process efficiency and energy conservation through technology tie-ups and focused investments in manufacturing and research. Our joint ventures with the world's leading names enable us to deliver quality solutions in 14 countries. Forbes Marshall is probably the only company in the world to have extensive expertise in both steam and control instrumentation. The dual expertise has allowed us to engineer industry specific systems that focus on energy efficiency and utilities management for sectors as diverse as textiles, food processing, paper, power and chemicals. We have also been adjudged one of India's top "25 Best Places to work - 2008" by Economic Times and the Great Places to Work Institute. Our teams are peopled by some of the finest engineers in the land. These highly trained professionals have developed innovative solutions and saved millions of rupees in process costs for our clients. Our business practices and processes have combined into a singular philosophy of being trusted partners who provide innovative solutions. It's a philosophy we are proud to live up to. For decades, we have partnered with some of the best names in the control instrumentation industry such as Arca, Codel, Krohne and Shinkawa, to develop, design and supply innovative solutions for measurement and monitoring of process parameters. With a combination of specialist knowledge and the latest technology, we provide products and solutions to achieve optimum efficiency. Our products are a unique combination of hardware and software that make them reliable and accurate. It's new...It's compact...It's more efficient... The New Forbes Marshall DHx Sample Cooler has been designed to cater to meet sampling requirement of today's highly efficient high-pressure power plants. These coolers are compact yet more effective in terms of heat extraction capacity. Features : High efficiency : Very close approach temperatures with minimal cooling water requirement. No joints on the coil : A complete single piece coil assures trouble free operations with no risks of failure of joints inside the shell. Compact Size : It's very compact compared with the service it is put to. The double helix coil design makes it's size almost half the size of conventional single helix designs. Available in three models, DHx-6 for lower heat duties & DHx-12/18 for higher heat duties. Removable Shell : Facilitates routine on-site maintenance easy. Coils can be cleaned in-place. Shell relief valve : Shell is protected with a built-in-Shell Relief Valve, thus preventing accidental pressure built-up inside the shell in case of failure Selection for Sample Cooler: Required Parameters for Sample Cooler Selection: Cooling Water :
DHxXX X X

Ordering Information
For Forbes Marshall Double Helix Series 06 - 6m Coil 12 - 12m Coil 18 - 18m Coil 0 1/4" OD 1 3/8" OD** 0 SS316 1 Monel-400* 2 Inconel-625** 0 Non IBR 1 IBR Certificate** X

* Special Option ONLY for 1/4" Coil Models ** Minimum Order quantity applicable, contact HO Pune before ordering

n Inlet Temperature : n Inlet Pressure : n Outlet Pressure: n Quality/Chloride Content :

e.g. 36C (Max) e.g. 3.5 Kg/Cm2 e.g. open to Atmosphere e.g. Less than 35ppm

Note : If some other quality of cooling water is to be used, please check the chloride content in it. For higher chloride contents special models are available on request. Sample :
FORBES MARSHALL LTD. PUNE 411018

n Temperature : n Pressure : n Quality : Ultra pure Steam

e.g. 560 C (working) e.g. 250 Kg/Cm2

SERIAL NO. DESIGN CODE

SAMPLE COOLER DHx-XX

ASTM SECTION VIII DIV. I D1192 & ASME PTC 19.11 DESIGN PRESSURE DESIGN TEMPERATURE
10 bar (a)

'

250 bar (a)

200 %%dc

560 %%dc

Please consult us for the sizing calculations for selecting appropriate sample cooler for your application.

HYDROTEST PRESSURE

15 bar (a)

375 bar (a)

SHELL

COIL

MOUNTING DETAILS FOR 1/4" OD MODEL

12

11

10

140 REF.

82 A 3

13
OUTPUT SAMPLE

60 MM

REF. 135

SAMPLE

A 2 HOLES 16 THRO'.

INLET

"A" SECTION AT A-A 5 4

S.NO. 1 2 3 4 5 6 7 8 9 10 11 12

DESCRIPTION TOP FLANGE ASSY. SHELL ASSY. SAMPLE COIL 12M GASKET MALE CONNECTOR 1/4"OD 1/4" NPT PLUG SPECIFICATION LABEL HAMMER DRIVE RIVET NO.8 BOLT HEX HD M10X50L NUT HEX HD M10 PLAIN WASHER M10 SPRING WASHER M10

QTY. 1 1 1 1 2 2 1 4 4 4 4 4

S.NO. 1 2 3

SAMPLE COOLER MODEL DHx-06-0-X-X DHx-12-0-X-X DHx-18-0-X-X

"A" mm 411 REF. 411 REF. 561 REF.

NOTE :

COOLER TO BE PACKED IN POLYTHENE TUBING AND SEALED PROPERLY.

Model

Material

Length of Coil (m)

Sample Inlet/ Outlet End Connection (By Default) Double Ferrule Compression fitting for 1/4" OD Tube Double Ferrule Compression fitting for 1/4" OD Tube Double Ferrule Compression fitting for 1/4" OD Tube Double Ferrule Compression fitting for 1/4" OD Tube Double Ferrule Compression fitting for 1/4" OD Tube Double Ferrule Compression fitting for 1/4" OD Tube Double Ferrule Compression fitting for 1/4" OD Tube Double Ferrule Compression fitting for 1/4" OD Tube Double Ferrule Compression fitting for 1/4" OD Tube

Design Design Pressure Temperature (Kg/cm2) (C) 250 250 250 250 250 250 250 250 250 560 560 560 560 560 560 560 560 560

Hydro-Test Pressure

DHx-06-0-0-0 DHx-12-0-0-0 DHx-18-0-0-0 DHx-06-0-1-0 DHx-12-0-1-0 DHx-18-0-1-0 DHx-06-0-2-0 DHx-12-0-2-0 DHx-18-0-2-0

Stainless Steel 1/4" OD ASTM A213 TP-316, 16 Swg. Stainless Steel 1/4" OD ASTM A213 TP-316, 16 Swg. Stainless Steel 1/4" OD ASTM A213 TP-316, 16 Swg. Monel-400, 1/4" OD ASTM B 165 16 Swg. Monel-400, 1/4" OD ASTM B 165 16 Swg. Monel-400, 1/4" OD ASTM B 165 16 Swg. Inconel-625, 1/4" OD ASTM B 444 16 Swg. Inconel-625, 1/4" OD ASTM B 444 16 Swg. Inconel-625, 1/4" OD ASTM B444 16 Swg.

6 12 18 6 12 18 6 12 18

375 375 375 375 375 375 375 375 375

Shell Material:

Material: Cooling Water Inlet Size: Cooling Water Outlet Size: Design Pressure (Kg/cm2): Hydro-Test Pressure (Kg/cm2): Shell Relief Valve (Inbuilt) size:

Stainless Steel ASTM A240 TP304 3/4" NPT(F) Bottom 3/4" NPT(F) Top 10 15 Double Ferrule Compression fitting for 1/4" OD Tube

125

COOLENT

OUTPUT

S.NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

DESCRIPTION QTY. TOP FLANGE ASSY. 1 SHELL ASSY. 1 SAMPLE COIL 1 GASKET 1 CONNCT.3/8"OD X 3/8 NPT(M) 2 3/8"NPT PLUG 1 SPECIFICATION LABEL 1 HAMMER DRIVE RIVET NO.8 4 BOLT HEX HDM 10X35L 4 NUT HEX HDM 10 4 PLAIN WASHER M10 4 4 SPRING WASHER M10 SOCKET 3/4"NPT(F) SS304 1 SAFETY RELIEF VALVE UNION 3/8" OD X 3/8" OD 1 2

MOUNTING DETAILS FOR 3/8" OD MODEL

Doc#/CIG/ 1109/187/V1/R0

12
168REF.

11 10

3 7 8

14

RELIEF VALVE

13
SAMPLE OUTLET

163REF.

COOLENT OUTLET

80MM

SAMPLE INLET

"B"
2HOLES16THRO'. 4

S.NO. SAMPLE COOLER MODEL 1 DHx-06-1-X-X 2 DHx-12-1-X-X 3 DHx-18-1-X-X NOTE:

"B"mm 404 REF. 524 REF. 664 REF.

COOLER TO BE PACKED IN POLYTHENE TUBING AND SEALED PROPERLY.

Model DHx-06-1-0-0 DHx-12-1-0-0 DHx-18-1-0-0 DHx-06-1-2-0 DHx-12-1-2-0 DHx-18-1-2-0

Material Stainless Steel 3/8" OD ASTM A213 TP-316, 16 Swg. Stainless Steel 3/8" OD ASTM A213 TP-316, 16 Swg. Stainless Steel 3/8" OD ASTM A213 TP-316, 16 Swg. Inconel-625, 3/8" OD ASTM B 444 16 Swg. Inconel-625, 3/8" OD ASTM B 444 16 Swg. Inconel-625, 3/8" OD ASTM B 444 16 Swg.

Length of Coil (m) 6 12 18 6 12 18

Sample Inlet/ Outlet End Connection (By Default) Double Ferrule Compression fitting for 3/8" OD Tube Double Ferrule Compression fitting for 3/8" OD Tube Double Ferrule Compression fitting for 3/8" OD Tube Double Ferrule Compression fitting for 3/8" OD Tube Double Ferrule Compression fitting for 3/8" OD Tube Double Ferrule Compression fitting for 3/8" OD Tube

Design Pressure (Kg/cm2) 280 280 280 280 280 280

Design Temperature (C) 600 600 600 625 625 625

Hydro-Test Pressure 400 400 400 400 400 400

Shell Material:

Material: Cooling Water Inlet Size: Cooling Water Outlet Size: Design Pressure (Kg/cm2): Hydro-Test Pressure (Kg/cm2): Shell Relief Valve (Inbuilt) size:

Stainless Steel ASTM A240 TP304 3/4" NPT(F) Bottom 3/4" NPT(F) Top 10 15 Double Ferrule Compression fitting for 1/4" OD Tube

A-34/35, MIDC, Industrial Estate, 'H' Block, Pimpri, Pune - 411 018. India. Tel.: 91(0)20 - 27442020 Fax: 91(0)20 - 27442040 E-mail: swasmktg@forbesmarshall.com

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