Professional Documents
Culture Documents
Converting Hydrogen Sulfide
Converting Hydrogen Sulfide
Converting Hydrogen Sulfide
http://www.nelliott.demon.co.uk/company/claus.html
Hydrogen sulfide (H2S) is a smelly, corrosive, highly toxic gas. Besides its other bad habits, it also deactivates industrial catalysts. H2S is commonly found in natural gas and is also made at oil refineries, especially if the crude oil contains a lot of sulfur compounds. Because H2S is such an obnoxious substance, it is converted to non-toxic and useful elemental sulfur at most locations that produce it. The process of choice is the Claus Sulfur Recovery process.
Process Improvements
Over the years many improvements have been made to the Claus process. Recent developments include:
SUPERCLAUS (TM).
A special catalyst in the last reactor oxidizes the H2S selectively to sulfur, avoiding formation of SO2. Significantly higher conversions are obtained at modest cost. Oxygen Claus. The combustion air is mixed with pure oxygen. This reduces the amount of nitrogen passing through the unit, making it possible to increase throughput. Better Catalysts. Higher activities have been achieved with catalysts that provide higher surface areas and macroporosity.
More improvements can be expected. Here are some possibilities. CS2 destruction. Carbon disulfide (CS2) is a side product made in the furnace. Laboratory work has shown that special catalysts operating in the furnace can destroy the CS2 before it gets into the catalytic section. A commercially available catalyst like this might be developed for use in a Claus plant. Catalyst Temperature Policy. The conversion of H2S goes faster at higher temperatures, but a more favorable equilibrium is obtained at lower temperatures. It isn't obvious whether higher or lower temperatures are needed in the third converter. Kinetic modelling may supply the answer, thereby improving conversion or reducing catalyst replacement cost.
liquid redox processes such as SulFerox or ARI-LO-CAT. Instead of air, these processes use a liquid solution containing oxidized iron. Several novel processes are being developed to make hydrogen as well as sulfur from H2S. These are sometimes called H2S splitting processes. Hydrogen is a valuable gas that is needed in oil processing and for the manufacture of ammonia and methanol
http://www.chiyodacorp.com/technology/en/upstream_gasprocessing/sulfur_recovery_unit_sru.html
It is important for the Claus process that appropriate burners be selected and use the right catalysts to ensure high recovery rate and long service life. For a licensed process, the licensor does such selection and design, but in other cases, Chiyoda Corporation can do the design work by ourselves as we have sufficient knowledge and experience to design the unit such as to select burners and catalysts and design mixing chambers, etc. The SUPERCLAUS process that features 99% recovery without TGT is a unique process and Chiyoda Corporation has plenty of experience in and out of Japan.