60Hz

August 2009

Diesel Generating Sets

Established in 1976, Broadcrown today is one of the worlds leading manufacturers of the highest quality generating sets and complete power generation systems.
Broadcrown has always paid close attention to the special and constantly changing needs of the international power generation market and has developed its skills, knowledge, technology and manufacturing base with this in mind. The full product range oers a wide range of standard and bespoke power generation systems to the worldwide market, from 75kW to 40MW as a single unit. They include: Diesel and gas powered generators for standby, prime and baseload power. Gas powered cogeneration (Combined Heat and Power [CHP]) modules. Oshore and onshore diesel and gas powered generators. Uninterruptible Power Supply (UPS) systems. Mobile, trailer mounted, diesel powered generators. An extensive range of generator control systems ranging from basic key start to automatic mains fail operation. Independent power supply and mains synchronising. Sophisticated load management control systems incorporating dual redundant Programmable Logic Controllers (PLCs). Total turnkey power supply solutions. All Broadcrown products are available as suitable for installation within a dedicated plant room, and all except Uninterruptible Power Supply (UPS) systems can be supplied within a sound attenuated canopy, weatherproof acoustic enclosure or ISO style container for outdoor, all weather use. With corporate headquarters and two state of the art factories in the United Kingdom, Broadcrown undertakes all aspects of independent power supply: Design Project management Manufacture Installation Commissioning Maintenance All Broadcrown products are designed and manufactured in the United Kingdom. Larger generators, with outputs exceeding 550kVA (and custom built units), are designed and manufactured in a purpose built 28,000 sq ft factory at the corporate headquarters in Hixon, Staordshire. Smaller generators are manufactured in a dedicated 20,000 sq ft plant site in Newtown, Wales. Both factories have been designed and equipped for the manufacture of power generation systems and employ state of the art design and manufacturing techniques.

The highest quality standards are a fundamental requirement of Broadcrown. This is rigorously applied to everything that is product related, including design, working practices and factory specications. Broadcrowns strict adherence to these high standards resulted in it becoming the rst power generation company to be approved to BS5750/ISO 9001 in 1986. In order to focus on the specic needs of individual customers, Broadcrown is structured into several operating divisions each with its own dedicated sta and resources. Each of these divisions is dedicated to providing the best possible levels of service and customer satisfaction. These high standards are maintained by a growing international network of distributors backed by the Broadcrown Regional Support Centres of Miami, Singapore, Nigeria, South Africa, India and China, providing worldwide product availability and after sales support. With its signicant investment in new facilities and its customer focused organization, Broadcrown is able to blend design excellence with production efciency to produce cost-eective power generation systems that fully meet, or where possible exceed, the precise standards of design, installation, operation and performance that we feel our worldwide customers deserve. To fully satisfy these needs, Broadcrown has developed an enviable reputation for the technical excellence of its sta, combining an extensive skill, experience and knowledge base with cutting edge technology to create a range of unrivalled products. In the development of their ever-expanding product range Broadcrown has always sought to combine in house skills, experience and technology with the active involvement of the very best component manufacturers. This gives the benet of employing both in house experience and know how together with the latest specialist cutting edge technology and knowledge of our suppliers. This highly successful product development strategy enables Broadcrown to produce an exceptional range of standard products. However possibly the greatest benet of this approach is in the design and production of a wide range of bespoke power generation solutions, designed to supply the increasing demand for more challenging, specialized and higher output power supply systems. Broadcrown are delighted to provide solutions for challenging power generation requirements. These projects may involve parameters such as stringent noise control, restricted space, remote cooling arrangements, special voltages and more. Broadcrown will also supply total turnkey power solutions, covering all aspects of the project from initial site survey to commissioning, including site and project management. The Broadcrown objective is to produce the right product for the application, designed, built, installed and commissioned by highly trained and experienced engineers in order to not only ensure, but also where possible exceed, complete customer satisfaction.

Generator Designations & Denition of Ratings

Generator Model Designations All generator model designations begin with the prex BC. The following letter(s) are used to indicate the manufacturer of the engine on which the generator is based. For example: Lister BCL Yanmar BCY John Deere BCJD Volvo BCV Deutz BCD Cummins BCC Mitsubishi BCM MTU BCMU For the Lister, Yanmar, Mitsubishi (Midi), John Deere, Deutz and Volvo Ranges: The next part of the designation is a number which represents the rating of the generator followed by a frequency and phase indicator thus: 60Hz 60Hz 3-Phase Single Phase BCXX [max standby rating in kWe]-60 BCXX [maximum rating in kWe]-60SP

For the Cummins, Mitsubishi and MTU (large) Ranges: The next part of the designation is a number which represents the rating of the generator followed by the P or S indicator, followed by a frequency indicator thus: 60Hz 60Hz 3-Phase Prime 3-Phase Standby BCXX [prime rating in kWe]P-60 BCXX [max standby rating in kWe]S-60

The nal part of the designation indicates the appropriate level of emissions certication, if applicable. For example: 60Hz, compliant with EPA Tier 2 60Hz, compliant with EPA Tier 3 - T2 - T3

Summary for the Midi, John Deere and Volvo Ranges:

BC JD 70-60 SP T3
Standard Prex Engine Manufacture JD - John Deere D - Deutz M - Mitsubishi V - Volvo L - Lister Y - Yanmar Frequency 60Hz Phase SP - Single Phase omitted for 3-Phase Emissions Level T2, T3 etc, or omitted

For 60Hz 3-Phase Max Standby kWe (08pf) For 60Hz Single Phase Maximum kWe (10pf) Summary for the Cummins, Mitsubishi and MTU Ranges:

BC C 2000 P-60 T2
Standard Prex Engine Manufacture C - Cummins M - Mitsubishi MU - MTU For 60Hz 3-Phase Prime For 60Hz 3-Phase Standby P - Prime S - Standby Frequency 60Hz Emissions Level T2, T3 etc, or omitted

Prime kWe (08pf) Max Standby kWe (08pf)

86kW ~ 35kW
Midi Range: 1 Phase 60Hz
MITSUBISHI E N G I N E S
power generation

EPA 2008 CERTIFIED

Prime Rating (PRP) Genset Model Engine Manufacturer kWe (kVA) Standby Rating (LTP) kWe (kVA) Engine Model Engine Specications Cylinder Arrangement Bore/ Stroke (in) Cubic Capacity (in ) Fuel Cons 100% Load (US gal/hr) Alternator Model Dimensions (L W H) (in) Open Set Version Weight (Wet) (lb)

240/120V
Canopy Version Fuel Tank Capacity (US gal) Enclosure Type

John Deere

Mitsubishi

Yanmar

BCJD 23-60SP iT4 BCJD 30-60SP iT4 BCM 11-60SP T4 BCM 15-60SP iT4 BCM 22-60SP iT4 BCM 31-60SP iT4 BCY 9-60SP T4 BCY 13-60SP T4 BCY 18-60SP iT4 BCY 35-60SP iT4

20 26 98 133 197 288 86 125 18 35

23 30 11 15 215 31 86 125 18 35

4024 TF281 4024 TF281 S3L2-W362SD S4L2-Y362SD S4Q2-Y362SD S4S-Y362SD 3TNV 76 BGB 3TNV 88 BGB 4TNV 88 BGB 4TNV 98 BGB

4 in line 4 in line 3 in line 4 in line 4 in line 4 in line 3 in line 3 in line 4 in line 4 in line

34/41 34/41 307/362 307/362 346/406 37/472 30/323 346/354 346/354 386/43

149 149 805 1073 153 2033 681 1002 1336 2025

22 279 12 15 22 30 09 13 17 32

BCI 184 E BCI 184 G BCI 164 C BCI 164 D BCI 184 E BCI 184 G BCI 164 B BCI 164 C BCI 184 E BCI 184 H

65 26 53 65 26 53 52 21 50 52 21 50 65 26 46 65 26 50 55 25 52 55 25 52 55 25 52 67 28 52

1555 1555 1380 1444 1545 2040 1535 1535 1550 2105

22 22 15 15 15 22 15 15 15 22

M2 M2 M1 M1 M1 M2 M1 M1 M1 M2

EPA NON CERTIFIED

John Deere BCJD 23-60SP BCJD 30-60SP BCM 11-60SP BCM 15-60SP BCM 22-60SP BCM 31-60SP BCY 13-60SP BCY 18-60SP 20 26 98 133 197 288 125 18 23 30 11 15 215 31 125 18 4024 TF270 4024 TF270 S3L2-W262SD S4L2-Y262SD S4Q2-Y262SD S4S-Y262SD 3TNV 88 GB 4TNV 88 GB 4 in line 4 in line 3 in line 4 in line 4 in line 4 in line 4 in line 4 in line 34/41 34/41 307/362 307/362 346/406 37/472 346/354 346/354 149 149 805 1073 153 2033 1002 1336 22 279 12 15 22 30 12 16 BCI 184 E BCI 184 G BCI 164 C BCI 164 D BCI 184 E BCI 184 G BCI 164 C BCI 184 E 65 27 53 65 27 53 52 21 50 52 21 50 65 26 46 65 26 50 55 25 52 55 25 52 1555 1555 1380 1444 1545 2040 1535 1550

240/120V
22 22 15 15 15 22 15 15 M2 M2 M1 M1 M1 M2 M1 M1

Mitsubishi

Yanmar

RATING DEFINITIONS: Prime Power (PRP) These ratings are suitable for continuous operation in a variable load application in lieu of the main power network. There is no limitation to the annual hours of operation. A 10% overload is available for 1 hour in every 12 hours of operation, with the exception of BCL and BCY models. Standby Power (LTP) These ratings are suitable for the supply of emergency power in a variable load application in the event of a main power network failure for a limited number of hours per year. No overload is available. All ratings at 10 Power Factor.

STANDARD REFERENCE CONDITIONS: Output ratings are based on gensets operating at: 25C (77F) air inlet temperature, 100 kPa barometric pressure [110m (361ft) altitude] and 30% relative humidity. For de-rating, please consult Broadcrown Sales Department. NOTES: All data in accordance with ISO3046, DIN6271, ISO8528 standards. Other voltages available, please refer to Data Sheet or consult Broadcrown Sales Department. All specications and design are subject to change without notice.

88kW ~ 352kW
Midi Range: 3 Phase 60Hz

MITSUBISHI E N G I N E S

power generation

EPA 2008 CERTIFIED

Prime Rating (PRP) Genset Model Engine Manufacturer BCJD 23-60 iT4 kWe kVA Standby Rating (LTP) kWe kVA Engine Model 4024 TF281 4024 TF281 Engine Specications Cylinder Arrangement 4 in line 4 in line 3 in line 4 in line 4 in line 4 in line 3 in line 3 in line 4 in line 4 in line Bore/ Stroke (in) 34/41 34/41 307/362 307/362 346/406 37/472 30/323 346/354 346/354 386/43 Cubic Capacity (in ) 149 149 805 1073 153 2033 681 1002 1336 2025 Fuel Cons 100% Load (US gal/hr) 22 279 12 15 22 30 09 13 17 32 Alternator Model BCI 184 E BCI 184 G BCI 164 C BCI 164 D BCI 184 E BCI 184 G BCI 164 B BCI 164 C BCI 184 E BCI 184 H Dimensions (L W H) (in) 65 27 53 65 27 53 52 21 49 52 21 49 65 26 46 65 26 49 55 25 52 55 25 52 55 25 52 67 28 52

220/127V, 480/277V
Open Set Version Weight (Wet) (lb)
1553 1553 1380 1445 1545 2040 1535 1535 1550 2105

Canopy Version Fuel Tank Capacity

22 22 15 15 15 22 15 15 15 22

Enclosure Type M2 M2 M1 M1 M1 M2 M1 M1 M1 M2

John Deere

20

25 34 125

23 304 114 152

288 38

BCJD 30-60 iT4 272 BCM 11-60 T4 10

142 S3L2-W362SD 19 S4L2-Y362SD S4Q2-Y362SD S4S-Y362SD 3TNV 76 BGB 3TNV 88 BGB 4TNV 88 BGB 4TNV 98 BGB

Mitsubishi

BCM 15-60 iT4 BCM 22-60 iT4 BCM 31-60 iT4 BCY 9-60 T4

136 169 20 28 88 128 18 352 25 35 11 16 225 44

218 272 296 88 128 18 352 37 11 16 225 44

Yanmar

BCY 13-60 T4 BCY 18-60 iT4 BCY 35-60 iT4

RATING DEFINITIONS: Prime Power (PRP) These ratings are suitable for continuous operation in a variable load application in lieu of the main power network. There is no limitation to the annual hours of operation. A 10% overload is available for 1 hour in every 12 hours of operation, with the exception of BCL and BCY models. Standby Power (LTP) These ratings are suitable for the supply of emergency power in a variable load application in the event of a main power network failure for a limited number of hours per year. No overload is available. All ratings at 08 Power Factor.

STANDARD REFERENCE CONDITIONS: Output ratings are based on gensets operating at: 25C (77F) air inlet temperature, 100 kPa barometric pressure [110m (361ft) altitude] and 30% relative humidity. For de-rating, please consult Broadcrown Sales Department. NOTES: All data in accordance with ISO3046, DIN6271, ISO8528 standards. Other voltages available, please refer to Data Sheet or consult Broadcrown Sales Department. All specications and design are subject to change without notice.

114kW ~ 30kW
Midi Range: 3 Phase 60Hz

power generation

EPA 2008 NON CERTIFIED

Prime Rating (PRP) Genset Model Engine Manufacturer BCJD 23-60 BCJD 30-60 BCM 11-60 Mitsubishi BCM 15-60 BCM 22-60 BCM 31-60 Yanmar BCY 13-60 BCY 18-60 kWe kVA Standby Rating (LTP) kWe kVA Engine Model 4024 TF270 4024 TF270 Cylinder Arrangement 4 in line 4 in line 3 in line 4 in line 4 in line 4 in line 4 in line 4 in line Engine Specications Bore/ Stroke (in) 34/41 34/41 307/362 307/362 346/406 37/472 346/354 346/354 Cubic Capacity (in ) 149 149 805 1073 153 2033 1002 1336 Fuel Cons 100% Load (US gal/hr) 22 28 12 15 22 30 12 16 Alternator Model BCI 184 E BCI 184 G BCI 164 C BCI 164 D BCI 184 E BCI 184 G BCI 164 C BCI 184 E Dimensions (L W H) (in) 65 26 53 65 26 53 52 21 49 52 21 49 65 26 46 65 26 49 55 25 52 55 25 52

220/127V, 480/277V
Open Set Version Weight (Wet) (lb) 1553 1553
1380 1445 1545 2040 1535 1550

Canopy Version Fuel Tank Capacity (US gal) 22 22

15 15 15 22 15 15

Enclosure Type M2 M2 M1 M1 M1 M2 M1 M1

John Deere

20 272 10

25 34 125

22 30 114 152

275 375

142 S3L2-W262SD 19 S4L2-Y262SD S4Q2-Y262SD S4S-Y262SD 3TNV 88 GB 4TNV 88 GB

135 169 20 28 128 18 25 35 16 225

218 272 296 128 18 37 16 225

RATING DEFINITIONS: Prime Power (PRP) These ratings are suitable for continuous operation in a variable load application in lieu of the main power network. There is no limitation to the annual hours of operation. A 10% overload is available for 1 hour in every 12 hours of operation, with the exception of BCL and BCY models. Standby Power (LTP) These ratings are suitable for the supply of emergency power in a variable load application in the event of a main power network failure for a limited number of hours per year. No overload is available. All ratings at 08 Power Factor.

STANDARD REFERENCE CONDITIONS: Output ratings are based on gensets operating at: 25C (77F) air inlet temperature, 100 kPa barometric pressure [110m (361ft) altitude] and 30% relative humidity. For de-rating, please consult Broadcrown Sales Department. NOTES: All data in accordance with ISO3046, DIN6271, ISO8528 standards. Other voltages available, please refer to Data Sheet or consult Broadcrown Sales Department. All specications and design are subject to change without notice.

23kW ~ 100kW
John Deere Range: 1 Phase 60Hz

power generation

EPA 2008 CERTIFIED

Prime Rating (PRP) Genset Model kWe (kVA) 36 45 54 45 54 70 90 Standby Rating (LTP) kWe (kVA) 40 50 60 50 60 77 100 Engine Model 3029 TF270 5030 TF270 5030 HF270 4045 HF285 5030 HF285 4045 HF285 4045 HF285 Engine Specications Cylinder Arrangement 3 in line 5 in line 5 in line 4 in line 5 in line 4 in line 4 in line Bore/ Stroke (in) 419/433 34/410 34/410 419/50 34/410 419/50 419/50 Cubic Capacity (in ) 177 186 186 276 186 276 276 Fuel Cons 100% Load (US gal/hr) 35 44 50 43 50 66 82 Alternator Model BCI 184 J UCI 224 E UCI 224 F UCI 224 E UCI 224 F UCI 224 G UCI 274 C Dimensions (L W H) (in) 82 27 56 82 27 56 90 34 58 90 36 57 90 36 60 90 36 57 90 34 62 Open Set Version Weight (Wet) (lb) 1920 2130 2282 2830 2260 2830 2855

240/120V
Canopy Version Fuel Tank Capacity (US gal) 41 41 41 41 59 59 59 Enclosure Type C1 C 1+ C1 C2 C 2+ C 2+ C 2+

BCJD 40-60SP T2 BCJD 50-60SP T2 BCJD 60-60SP T2 BCJD 50-60SP T3 BCJD 60-60SP T3 BCJD 77-60SP T3 BCJD 100-60SP T3

EPA 2008 NON CERTIFIED

BCJD 23-60SP BCJD 28-60SP BCJD 40-60SP BCJD 58-60SP BCJD 58-60SP BCJD 65-60SP BCJD 65-60SP BCJD 80-60SP BCJD 100-60SP 21 25 35 50 50 60 60 72 90 23 275 40 57 57 65 65 80 100 3029 DF128 3029 DF128 3029 TF158 4039 TF008 4045 TF158 4039 TF008 4045 TF158 4045 TF258 4045 HF158 3 in line 3 in line 3 in line 4 in line 4 in line 4 in line 4 in line 4 in line 4 in line 419/433 419/433 419/433 419/433 419/50 419/433 419/50 419/50 419/5.0 177 177 177 239 276 239 276 276 276 20 24 33 43 44 52 54 61 79 BCI 184 E BCI 184 F BCI 184 J UCI 224 E UCI 224 E UCI 224 F UCI 224 F UCI 224 G UCI 274 C 85 34 54 85 34 54 84 27 54 83 27 55 90 34 57 82 27 55 90 34 57 90 34 57 90 34 57 1785 1830 1900 2470 2855 2558 2855 2855 2866

240/120V
22 22 41 41 59 59 59 59 59 C1 C1 C1 C2 C2 C2 C2 C2 C2

RATING DEFINITIONS: Prime Power (PRP) These ratings are suitable for continuous operation in a variable load application in lieu of the main power network. There is no limitation to the annual hours of operation. A 10% overload is available for 1 hour in every 12 hours of operation. Standby Power (LTP) These ratings are suitable for the supply of emergency power in a variable load application in the event of a main power network failure for a limited number of hours per year. No overload is available. All ratings at 10 Power Factor.

STANDARD REFERENCE CONDITIONS: Output ratings are based on gensets operating at: 25C (77F) air inlet temperature, 100 kPa barometric pressure [110m (361ft) altitude] and 30% relative humidity. For de-rating, please consult Broadcrown Sales Department. NOTES: All data in accordance with ISO3046, DIN6271, ISO8528 standards. Other voltages available, please refer to Data Sheet or consult Broadcrown Sales Department. All specications and design are subject to change without notice.

40kW ~ 405kW
John Deere Range: 3 Phase 60Hz

power generation

EPA 2008 CERTIFIED

Prime Rating (PRP) Genset Model kWe kVA Standby Rating (LTP) kWe kVA Engine Model 3029 TF270 5030 TF270 4024 HF285 5030 HF285 5030 HF285 4045 HF285 4045 HF285 6068 HF285 6068 HF485 6090 HF485 6090 HF485 6135 HF485 6135 HF485 Cylinder Arrangement 3 in line 5 in line 4 in line 5 in line 5 in line 4 in line 4 in line 6 in line 6 in line 6 in line 6 in line 6 in line 6 in line Engine Specications Bore/ Stroke (in) 419/433 34/41 34/41 34/41 34/41 419/50 419/50 419/5.0 419/50 466/535 466/535 52/65 52/65 Cubic Capacity (in ) 177 186 146 186 186 276 276 414 414 549 549 824 824 Fuel Cons 100% Load (US gal/hr) 35 44 42 50 50 66 82 118 155 180 202 263 303 Alternator Model BCI 184 J UCI 224 D UCI 224 D UCI 224 F UCI 224 F UCI 224 G UCI 274 C UCI 274 F UCI 274 H UCDI 274 K HCI 444 D HCI 444 E HCI 444 F Dimensions (L W H) (in) 82 27 56 82 27 56 82 27 56 90 34 58 90 34 58 90 34 62 90 34 57 107 32 64 107 32 64 133 53 79 133 53 79 135 50 90 135 50 90

220/127V, 480/277V
Open Set Version Weight (Wet) (lb) 1920 2030 2030 2030 2030 2830 2830 4012 4012 8155 8158 8820 8820 Fuel Tank Capacity (US gal) 41 41 41 59 59 59 59 66 66 92 172 225 225 Canopy Version Enclosure Type C1 C 1+ C1 C 2+ C2 C 2+ C 2+ C3 C4 C4A C4A C6 C6

BCJD 40-60 T2 BCJD 50-60 T2 BCJD 50-60 T3 BCJD 60-60 T3 BCJD 62-60 T2 BCJD 80-60 T3 BCJD 100-60 T3 BCJD 155-60 T3 BCJD 200-60 T3 BCJD 250-60 T3 BCJD 275-60 T3 BCJD 350-60 T3 BCJD 405-60 T3

37 46 46 55 56 72 90 140 190 224 250 320 368

46 57 57 69 70 90 113 175 238 280 313 400 460

40 51 50 60 62 80 100 155 200 250 275 350 405

50 64 63 75 75 100 126 194 250 313 344 438 506

RATING DEFINITIONS: Prime Power (PRP) These ratings are suitable for continuous operation in a variable load application in lieu of the main power network. There is no limitation to the annual hours of operation. A 10% overload is available for 1 hour in every 12 hours of operation. Standby Power (LTP) These ratings are suitable for the supply of emergency power in a variable load application in the event of a main power network failure for a limited number of hours per year. No overload is available. All ratings at 08 Power Factor.

STANDARD REFERENCE CONDITIONS: Output ratings are based on gensets operating at: 25C (77F) air inlet temperature, 100 kPa barometric pressure [110m (361ft) altitude] and 30% relative humidity. For de-rating, please consult Broadcrown Sales Department. NOTES: All data in accordance with ISO3046, DIN6271, ISO8528 standards. Other voltages available, please refer to Data Sheet or consult Broadcrown Sales Department. All specications and design are subject to change without notice.

22kW ~ 416kW
John Deere Range: 3 Phase 60Hz

power generation

EPA 2008 NON CERTIFIED

Prime Rating (PRP) Genset Model kWe kVA Standby Rating (LTP) kWe kVA Engine Model 3029 DF128 3029 DF128 3029 TF158 4039 TF008 4045 TF158 4045 TF258 4045 HF158 6068 TF258 6068 HF158 6068 HF258 6081 HF001 6081 HF001 6125 HF070 6125 HF070 Engine Specications Cylinder Arrangement 3 in line 3 in line 3 in line 4 in line 4 in line 4 in line 4 in line 6 in line 6 in line 6 in line 6 in line 6 in line 6 in line 6 in line Bore/ Stroke (in) 4 19/4 33 4 19/4 33 4 19/4 33 4 19/4 33 4 19/5 0 4 19/5 0 4 19/5 0 4 19/5 0 4 19/5 0 4 19/5 0 4 56/5 06 4 56/5 06 5 0/6 5 5 0/6 5 Cubic Capacity (in ) 177 177 177 239 276 276 276 276 414 414 496 496 763 763 Fuel Cons 100% Load (US gal/hr) 19 24 33 52 54 61 79 93 12 2 13 7 16 4 19 5 24 6 31 2 Alternator Model BCI 184 E BCI 184 F BCI 184 J UCI 224 F UCI 224 F UCI 224 G UCI 274 C UCI 274 E UCI 274 F UCI 274 H UCDI 274 J UCDI 274 K HCI 444 D HCI 444 F Dimensions (L W H) (in) 65 34 54 65 34 54 82 27 56 82 27 55 90 34 57 90 34 57 90 34 57 107 32 59 107 32 64 107 32 64 121 43 71 121 43 71 133 46 84 133 46 84

220/127V, 480/277V
Open Set Version Weight (Wet) (lb) 1785 1830 1920 2558 2855 2855 2866 3715 3915 4012 5215 5545 7736 8177 Fuel Tank Capacity (US gal) 22 22 41 41 59 59 59 66 66 66 92 92 172 172 Canopy Version Enclosure Type C1 C1 C1 C2 C2 C2 C2 C3 C3 C3 C4 C4 C5 C5

BCJD 22-60 BCJD 28-60 BCJD 40-60 BCJD 66-60 BCJD 70-60 BCJD 80-60 BCJD 100-60 BCJD 125-60 BCJD 150-60 BCJD 190-60 BCJD 225-60 BCJD 250-60 BCJD 310-60 BCJD 416-60

22 26 37 60 65 72 92 112 140 170 192 224 280 376

27 32 46 75 81 90 115 140 175 213 240 280 350 470

22 28 40 66 70 80 100 125 150 190 225 250 310 416

27 35 50 82 65 100 125 156 188 238 281 313 388 520

RATING DEFINITIONS: Prime Power (PRP) These ratings are suitable for continuous operation in a variable load application in lieu of the main power network. There is no limitation to the annual hours of operation. A 10% overload is available for 1 hour in every 12 hours of operation. Standby Power (LTP) These ratings are suitable for the supply of emergency power in a variable load application in the event of a main power network failure for a limited number of hours per year. No overload is available. All ratings at 08 Power Factor.

STANDARD REFERENCE CONDITIONS: Output ratings are based on gensets operating at: 25C (77F) air inlet temperature, 100 kPa barometric pressure [110m (361ft) altitude] and 30% relative humidity. For de-rating, please consult Broadcrown Sales Department. NOTES: All data in accordance with ISO3046, DIN6271, ISO8528 standards. Other voltages available, please refer to Data Sheet or consult Broadcrown Sales Department. Specications and design subject to change without notice.

10

250kW ~ 600kW
Volvo Range: 3 Phase 60Hz

power generation

EPA 2008 CERTIFIED

Prime Rating (PRP) Genset Model kWe kVA Standby Rating (LTP) kWe kVA Engine Model TAD1350GE TAD1351GE TAD1352GE TAD1353GE TAD1641GE TAD1642GE TWD1643GE Cylinder Arrangement 6 in line 6 in line 6 in line 6 in line 6 in line 6 in line 6 in line Engine Specications Bore/ Stroke (in) 5 16/6 22 5 16/6 22 5 16/6 22 5 16/6 22 5 67/6 5 5 67/6 5 5 67/6 5 Cubic Capacity (in ) 779 7 779 7 779 7 779 7 983 7 983 7 983 7 Fuel Cons 100% Load (US gal/hr) 18 6 21 8 25 4 27 8 36 7 39 7 42 6 Alternator Model HCI 444 C HCI 444 D HCI 444 E HCI 444 F HCI 544 D HCI 544 E HCI 544 E Dimensions (L W H) (in) 140 50 75* 140 50 75* 140 50 75* 140 50 75* 152 50 86 152 50 86 153 60 85

220/127V, 480/277V
Open Set Version Weight (Wet) (lb) 7500* 7715* 8200* 8200* 11155 11155 10440 Fuel Tank Capacity (US gal) 159* 159* 190* 190* 188 190 225 Canopy Version Enclosure Type C 5* C 5* C 5* C 5* C6 C6 C7

BCV 250-60 T3 BCV 300-60 T3 BCV 350-60 T3 BCV 400-60 T3 BCV 500-60 T2 BCV 550-60 T2 BCV 600-60 T2

228 275 320 360 450 500 555

285 334 400 450 563 625 694

250 300 350 400 500 550 600

313 375 438 500 625 688 750

EPA 2008 NON CERTIFIED

BCV 250-60 BCV 300-60 BCV 360-60 BCV 400-60 BCV 450-60
* Provisional

220/127V, 480/277V
250 300 360 400 450 313 375 450 500 563 TAD940GE TAD941GE TAD1241GE TAD1242GE TAD1640GE 6 in line 6 in line 6 in line 6 in line 6 in line 4 72/5 43 4 72/5 43 5 16/5 91 5 16/5 91 5 67/6 5 571 4 571 4 740 2 740 2 983 7 18 6 22 5 25 6 29 5 31 5 HCI 444 C HCI 444 D HCI 444 E HCI 444 F HCI 544 C 130 47 72 130 47 72 140 50 75 140 50 75 143 50 85 7595 7595 8200 8200 10445 159* 159* 190* 190* 224 C 4A C 4A C 5* C 5* C6

228 275 325 360 400

285 344 406 450 500

RATING DEFINITIONS: Prime Power (PRP) These ratings are suitable for continuous operation in a variable load application in lieu of the main power network. There is no limitation to the annual hours of operation. A 10% overload is available for 1 hour in every 12 hours of operation. Standby Power (LTP) These ratings are suitable for the supply of emergency power in a variable load application in the event of a main power network failure for a limited number of hours per year. No overload is available. All ratings at 08 Power Factor.

STANDARD REFERENCE CONDITIONS: Output ratings are based on gensets operating at: 25C (77F) air inlet temperature, 100 kPa barometric pressure [110m (361ft) altitude] and 30% relative humidity. For de-rating, please consult Broadcrown Sales Department. NOTES: All data in accordance with ISO3046, DIN6271, ISO8528 standards. Other voltages available, please refer to Data Sheet or consult Broadcrown Sales Department. Specications and design subject to change without notice.

11

600kW ~ 2000kW
Cummins Range: 3 Phase 60Hz

power generation

EPA 2008 CERTIFIED

Rating Genset Model Prime (PRP) or Standby (LTP) PRP LTP PRP LTP kWe kVA Engine Model QSK 19 G3 QSK 19 G3 QSK 23 G7 QSK 23 G7 Engine Specications Cylinder Arrangement 6 in line 6 in line 6 in line 6 in line Bore/ Stroke (in) 6 26/6 26 6 26/6 26 6 69/6 69 6 69/6 69 Cubic Capacity (in ) 1159 1159 1413 1413 Fuel Cons 100% Load (US gal/hr) 40 9 45 4 50 56 Alternator Model HCI 534 E HCI 534 E HCI 634 G HCI 634 G Dimensions (L W H) (in) 152 63 85 152 63 85 166 71 88 166 71 88 Open Set Version Weight (Wet) (lb) 9570 9570 13660 13660

220/127V
Container Version Fuel Tank* Capacity (US gal) 190 190 190 190 Enclosure Type ISO-20 ISO-20 ISO-20 ISO-20

BCC 550P-60 T2 BCC 600S-60 T2 BCC 725P-60 T2 BCC 800S-60 T2

550 600 725 800

688 750 906 1000

EPA 2008 CERTIFIED

BCC 550P-60 T2 BCC 600S-60 T2 BCC 725P-60 T2 BCC 800S-60 T2 BCC 910P-60 T2 BCC 1000S-60 T2 BCC 1365P-60 T2 BCC 1500S-60 T2 BCC 1825P-60 T2 BCC 2000S-60 T2 PRP LTP PRP LTP PRP LTP PRP LTP PRP LTP 550 600 725 800 910 1000 1365 1500 1825 2000 688 750 906 1000 1138 1250 1706 1875 2281 2500 QSK 19 G3 QSK 19 G3 QSK 23 G7 QSK 23 G7 QST 30 G5 QST 30 G5 QSK 50 G4 QSK 50 G4 QSK 60 G12 QSK 60 G12 6 in line 6 in line 6 in line 6 in line 12 Vee 12 Vee 16 Vee 16 Vee 16 Vee 16 Vee 6 25/6 25 6 25/6 25 6 69/6 69 6 69/6 69 5 51/6 5 5 51/6 5 6 25/6 25 6 25/6 25 6 25/748 6 25/748 1159 1159 1413 1413 1860 1860 3070 3070 3673 3673 40 9 45 4 50 56 63 4 70 5 96 7 109 6 129 142 HCI 534 E HCI 534 E HCI 634 G HCI 634 G HCI 634 J HCI 634 J PI 734 C PI 734 C PI 734 F PI 734 F 152 63 85 152 63 85 166 71 88 166 71 88 172 70 93 172 70 93 234 80 116 234 80 116 245 100 130 245 100 130 9570 9570 13660 13660 15616 15616 22380 22380 33070 33070

480/277V
190 190 190 190 53 53 53 53 ISO-20 ISO-20 ISO-20 ISO-20 ISO-20 ISO-20

* Optional For details on acoustic packages please contact Broadcrown Sales Department

RATING DEFINITIONS: Prime Power (PRP) These ratings are suitable for continuous operation in a variable load application in lieu of the main power network. There is no limitation to the annual hours of operation. A 10% overload is available for 1 hour in every 12 hours of operation. Standby Power (LTP) These ratings are suitable for the supply of emergency power in a variable load application in the event of a main power network failure for a limited number of hours per year. No overload is available. All ratings at 08 Power Factor.

STANDARD REFERENCE CONDITIONS: Output ratings are based on gensets operating at: 25C (77F) air inlet temperature, 100 kPa barometric pressure [110m (361ft) altitude] and 30% relative humidity. For de-rating, please consult Broadcrown Sales Department. NOTES: All data in accordance with ISO3046, DIN6271, ISO8528 standards. Other voltages available, please refer to Data Sheet or consult Broadcrown Sales Department. Specications and design subject to change without notice.

12

600kW ~ 2000kW
Cummins Range: 3 Phase 60Hz

EPA 2008 NON CERTIFIED

Rating Genset Model Prime (PRP) or Standby (LTP) PRP LTP PRP LTP PRP LTP PRP LTP PRP LTP PRP LTP PRP LTP PRP LTP PRP LTP kWe kVA Engine Model VTA 28 G5 VTA 28 G5 QSK 23 G3 QSK 23 G3 VTA 28 G5 VTA 28 G5 QSK 23 G3 QSK 23 G3 KTA 38 G4 KTA 38 G4 KTA 50 G3 KTA 50 G3 KTA 50 G9 KTA 50 G9 QSK 60 G5 QSK 60 G5 QSK 60 G7 QSK 60 G7 Cylinder Arrangement 12 Vee 12 Vee 6 in line 6 in line 12 Vee 12 Vee 6 in line 6 in line 12 Vee 12 Vee 16 Vee 16 Vee 16 Vee 16 Vee 16 Vee 16 Vee 16 Vee 16 Vee Engine Specications Bore/ Stroke (in) 5 5/6 0 5 5/6 0 6 69/6 69 6 69/6 69 5 5/6 0 5 5/6 0 6 69/6 69 6 69/6 69 6 25/6 25 6 25/6 25 6 25/6 25 6 25/6 25 6 25/6 25 6 25/6 25 6 25/7 48 6 25/7 48 6 25/7 48 6 25/7 48 Cubic Capacity (in ) 1710 1710 1413 1413 1710 1710 1413 1413 2300 2300 3067 3067 3067 3067 3673 3673 3673 3673 Fuel Cons 100% Load (US gal/hr) 41 46 50 56 41 46 50 56 64 7 71 6 76 9 87 2 87 2 103 6 106 2 116 8 124 4 137 4 Alternator Model HCI 534 E HCI 534 E HCI 634 G HCI 634 G HCI 534 E HCI 534 E HCI 634 G HCI 634 G HCI 634 J HCI 634 J PI 734 A PI 734 A PI 734 C PI 734 C PI 734 E PI 734 E PI 734 F PI 734 F Dimensions (L W H) (in) 150 63 85 150 63 85 166 71 88 166 71 88 150 63 85 150 63 85 166 71 88 166 71 88 149 58 73 149 58 73 205 71 93 205 71 93 222 81 93 222 81 93 237 100 128 237 100 128 237 92 114 237 92 114 Open Set Version Weight (Wet) (lb) 12835 12835 13660 13660 12835 12835 13660 13660 17850 17850 22490 22490 24275 24275 31340 31340 31340 31340

220/127V
Container Version Fuel Tank* Capacity (US gal) 190 190 190 190 190 190 190 190 53 53 53 53 53 53 Enclosure Type ISO-20 ISO-20 ISO-20 ISO-20 ISO-20 ISO-20 ISO-20 ISO-20 ISO-20 ISO-20 ISO-40 HC ISO-40 HC ISO-40 HC ISO-40 HC

BCC 550P-60 BCC 600S-60 BCC 725P-60 BCC 800S-60 BCC 550P-60 BCC 600S-60 BCC 725P-60 BCC 800S-60 BCC 925P-60 BCC 1000S-60 BCC 1100P-60 BCC 1275S-60 BCC 1280P-60 BCC 1500S-60 BCC 1600P-60 BCC 1760S-60 BCC 1850P-60 BCC 2000S-60

550 600 725 800 550 600 725 800 925 1000 1100 1275 1280 1500 1600 1760 1850 2000

688 750 906 1000 688 750 906 1000 1156 1250 1375 1594 1600 1875 2000 2200 2313 2500

EPA 2008 NON CERTIFIED

480/277V

* Optional For details on acoustic packages please contact Broadcrown Sales Department

RATING DEFINITIONS: Prime Power (PRP) These ratings are suitable for continuous operation in a variable load application in lieu of the main power network. There is no limitation to the annual hours of operation. A 10% overload is available for 1 hour in every 12 hours of operation. Standby Power (LTP) These ratings are suitable for the supply of emergency power in a variable load application in the event of a main power network failure for a limited number of hours per year. No overload is available. All ratings at 08 Power Factor.

STANDARD REFERENCE CONDITIONS: Output ratings are based on gensets operating at: 25C (77F) air inlet temperature, 100 kPa barometric pressure [110m (361ft) altitude] and 30% relative humidity. For de-rating, please consult Broadcrown Sales Department. NOTES: All data in accordance with ISO3046, DIN6271, ISO8528 standards. Other voltages available, please refer to Data Sheet or consult Broadcrown Sales Department. Specications and design subject to change without notice.

13

1200kW ~ 1800kW
Mitsubishi Range: 3 Phase 60Hz
MITSUBISHI E N G I N E S

power generation

EPA 2008 NON CERTIFIED

Rating Genset Model Prime (PRP) or Standby (LTP) PRP LTP PRP LTP PRP LTP PRP LTP kWe kVA Engine Model S12R-PTA S12R-PTA S12R-PTA2 S12R-PTA2 S16R-PTA S16R-PTA S16R-PTA2 S16R-PTA2 Engine Specications Cylinder Arrangement 12 Vee 12 Vee 12 Vee 12 Vee 16 Vee 16 Vee 16 Vee 16 Vee Bore/ Stroke (in) 6 69/7 09 6 69/7 09 6 69/7 09 6 69/7 09 6 69/7 09 6 69/7 09 6 69/7 09 6 69/7 09 Cubic Capacity (in ) 2992 2992 2992 2992 3989 3989 3989 3989 Fuel Cons 100% Load (US gal/hr) 75 83 7 86 9 95 9 98 3 109 1 118 1 130 2 Alternator Model PI 734 A PI 734 A PI 734 A PI 734 B PI 734 D PI 734 E PI 734 E PI 734 E Dimensions (L W H) (in) 178 83 98 178 83 98 178 83 98 178 83 98 209 92 102 209 92 102 209 92 102 209 92 102 Open Set Version Weight (Wet) (lb) 22285 22285 23035 23035 28875 28875 29700 29700

480/277V
Container Version Fuel Tank* Capacity (US gal) 52 52 52 52 These units are not available with a baseframe fuel tank, however, freestanding tanks are available on request.

Enclosure Type ISO-40 HC ISO-40 HC ISO-40 HC ISO-40 HC

BCM 1080P-60 BCM 1200S-60 BCM 1200P-60 BCM 1350S-60 BCM 1480P-60 BCM 1600S-60 BCM 1650P-60 BCM 1800S-60

1080 1200 1200 1350 1480 1600 1650 1800

1350 1500 1500 1688 1850 2000 2063 2250

EPA 2008 CERTIFIED

BCM 1150P-60 T2 BCM 1300S-60 T2 BCM 1480P-60 T2 BCM 1600S-60 T2 PRP LTP PRP LTP 1150 1200 1480 1600 1430 1625 1850 2000 S12R-Y2PTAW1 S12R-Y2PTAW1 S12R-Y2PTAW1 S12R-Y2PTAW1 12 Vee 12 Vee 16 Vee 16 Vee 6 69/7 09 6 69/7 09 6 69/7 09 6 69/7 09 2992 2992 3989 3989 86 9 95 9 118 1 130 2 PI 734 A/B PI 734 A/B PI 734 D PI 734 D/E 179 83 98 179 83 98 209 92 102 209 92 102 22285 22285 29700 29700

220/127V
ISO-40 HC ISO-40 HC
For details on acoustic packages please contact Broadcrown Sales Department.

* Optional For details on acoustic packages please contact Broadcrown Sales Department

RATING DEFINITIONS: Prime Power (PRP) These ratings are suitable for continuous operation in a variable load application in lieu of the main power network. There is no limitation to the annual hours of operation. A 10% overload is available for 1 hour in every 12 hours of operation. Standby Power (LTP) These ratings are suitable for the supply of emergency power in a variable load application in the event of a main power network failure for a limited number of hours per year. No overload is available. All ratings at 08 Power Factor.

STANDARD REFERENCE CONDITIONS: Output ratings are based on gensets operating at: 25C (77F) air inlet temperature, 100 kPa barometric pressure [110m (361ft) altitude] and 30% relative humidity. For de-rating, please consult Broadcrown Sales Department. NOTES: All data in accordance with ISO3046, DIN6271, ISO8528 standards. Other voltages available, please refer to Data Sheet or consult Broadcrown Sales Department. All specications and design are subject to change without notice.

14

700kW ~ 3200kW
MTU Range: 3 Phase 60Hz

power generation

EPA 2008 CERTIFIED

Rating Genset Model Prime (PRP) or Standby (LTP)
PRP LTP PRP LTP PRP LTP PRP LTP PRP LTP PRP LTP PRP LTP PRP LTP LTP PRP LTP PRP LTP PRP LTP PRP LTP

220/127V
Engine Specications kVA Engine Model
12V 2000 G45 TD 12V 2000 G45 TD 12V 2000 G85 TD 12V 2000 G85 TD 16V 2000 G45 TD 16V 2000 G45 TD 16V 2000 G85 TD 16V 2000 G85 TD 18V 2000 G85 TD 18V 2000 G85 TD 12V 4000 G43 12V 4000 G43 12V 4000 G83 12V 4000 G83 16V 4000 G43 16V 4000 G43 16V 4000 G43 16V 4000 G83 16V 4000 G83 20V 4000 G43 20V 4000 G43 20V 4000 G83 20V 4000 G83 20V 4000 G83L 20V 4000 G83L

Open Set Version Cubic Capacity (in )

2388 2388 2388 2388 3184 3184 3184 3184 3582 3582 572 572 572 572 763 763 763 763 763 954 954 954 954 954 954

Container Version Fuel Tank Capacity (US gal)

-

kWe

Cylinder Arrangement
12 Vee 12 Vee 12 Vee 12 Vee 16 Vee 16 Vee 16 Vee 16 Vee 18 Vee 18 Vee 12 Vee 12 Vee 12 Vee 12 Vee 16 Vee 16 Vee 16 Vee 16 Vee 16 Vee 20 Vee 20 Vee 20 Vee 20 Vee 20 Vee 20 Vee

Bore/ Stroke (in)

512/59 512/59 512/59 512/59 512/59 512/59 512/59 512/59 512/59 512/59 669/827 669/827 669/827 669/827 669/827 669/827 669/827 669/827 669/827 669/827 669/827 669/827 669/827 669/827 669/827

Fuel Cons 100% Load (US gal/hr)

464 507 524 576 584 641 641 708 749 828 927 1081 1081 1230 1251 1265 1419 1426 1618 1565 1714 1714 1883 1883 2313

Alternator Model
HCI 634 G HCI 634 G HCI 634 G HCI 634 G HCI 634 H HCI 634 H HCI 634 J HCI 634 J PI 734 A PI 734 A PI 734 C PI 734 D PI 734 E PI 734 E PI 734 F PI 734 E PI 734 F PI 734 G PI 734 G LVSI 804 S2 LVSI 804 S2 LVSI 804 T2 LVSI 804 T2 LVSI 804 W2 LVSI 804 W2

Dimensions (L W H) (in)
164 63 84 164 63 84 164 63 84 164 63 84 178 67 89 178 67 89 178 67 89 178 67 89 188 84 99 188 84 99 208 91 127 208 91 127 208 91 127 208 91 127 240 91 127 240 91 127 240 91 127 240 91 127 240 91 127 273 93 126 273 93 126 273 93 126 273 93 126 262 103 130 262 103 130

Weight (Wet) (lb)

13060 13060 13060 13060 15913 15913 15913 15913 18701 18701 31526 31526 31526 31526 38318 38318 38318 38318 38318 45138 45138 45138 45138 48268 48268

Model

BCMU 650P-60 T2 BCMU 700S-60 T2 BCMU 740P-60 T2 BCMU 800S-60 T2 BCMU 840P-60 T2 BCMU 910S-60 T2 BCMU 925P-60 T2 BCMU 1000S-60 T2 BCMU 1100P-60 T2 BCMU 1200S-60 T2 BCMU 1400P-60 BCMU 1600S-60 BCMU 1600P-60 BCMU 1760S-60 BCMU 1875P-60 BCMU 1900S-60 BCMU 2100S-60 BCMU 2050P-60 BCMU 2250S-60 BCMU 2275P-60 BCMU 2500S-60 BCMU 2500P-60 BCMU 2800S-60 BCMU 2800P-60 BCMU 3200S-60

650 700 740 900 840 910 925 1000 1100 1200 1400 1600 1600 1760 1875 1900 2100 2050 2250 2275 2500 2500 2800 2800 3200

813 875 925 1000 1050 1138 1156 1250 1375 1500 1750 2000 2000 2200 2344 2375 2625 2562 2813 2844 3125 3125 3500 3500 4000

ISO-20 HC ISO-20 HC ISO-20 HC ISO-20 HC ISO-20 HC ISO-20 HC ISO-20 HC ISO-20 HC

EPA 2008 NON CERTIFIED

480/277V

For details on acoustic packages please contact Broadcrown Sales Department

RATING DEFINITIONS:
Prime Power (PRP) These ratings are applicable for suppling electric power for an unlimited number of hours per year in a variable load application. The average load factor should not exceed 75% average of the Prime Power rating. An overload capacity of up to 10% is available for a period of up to 1 hour within a 12 hour period of operation (please see the relevant Data Sheet for details). Standby Power (LTP) These ratings are applicable for suppling emergency power for the duration of the utility power outage up to a maximum of 500 hours per year of which 300 hours may run continuously. The average load factor should not exceed 85% average of the standby power rating. Under no condition is the genset allowed to operate in parallel with the public utility at the standby rating. No overload is available. For base load (Continuous Power) applications consult Broadcrown Sales Department.

STANDARD REFERENCE CONDITIONS: Output ratings are based on gensets operating at: 25C (77F) air inlet temperature, 100 kPa barometric pressure [100m (328ft) altitude] and 30% relative humidity. For de-rating, please consult Broadcrown Sales Department. NOTES: Other voltages available, please refer to Data Sheet or consult Broadcrown Sales Department. Specications and design subject to change without notice.

15

Specication & Options

This document details the main specication and options available for a standard generator. A range of automatic Load Transfer Panels is also available containing either 3 pole or 4 pole electrically and mechanically interlocked contactors or circuit breakers (from 45 amps to 3200 amps) and which are CE Compliant. For specialised requirements such as generating sets in excess of 3 2MW Prime Power, multi-set installations, HV generation, stringent noise levels, remote cooling, bespoke control panels using alternative Generator Controllers or with PLC control (including dual redundant systems), special acoustic enclosure design, or the provision of alternative* engine and alternator combinations then please refer to Broadcrown Sales Department.
* Alternative engine and alternator manufacturers include MAN, B&W and Leroy Somer.

Works testing of a multi-set MTU powered HV generation project

Bespoke freestanding control panel

MTU powered 1600kW 11kV generating set

Special acoustic enclosure design (66dB(A) at 3ft)

16

SPECIFICATIONS & OPTIONS Midi Range

4-stroke Water Cooled Diesel Engine Mechanical Governor Electronic Governor Air Intake Heater Or Glow Plug Sump First Fill Of Lub Oil Lub Oil Drain Valve Lub Oil Drain Extended To Edge Of Baseframe Manual Lub Oil Drain Pump Standard Air Filter Fuel Filter And Water Separator Exhaust Manifold Guard Coolant Heater Automatic Lub Oil Refill System Engine Driven Radiator Fan Fan Guards Coolant Drain Valve Coolant Drain Extended To Edge Of Baseframe First Fill Of Coolant / Antifreeze Low Level Vent & Fill Pipework Low Level Manual Fill Pump Single Bearing Alternator Class H Insulation System & Class H Temperature Rise IP23 Protection Automatic Voltage Regulator With 1% Voltage Regulation Automatic Voltage Regulator With 0 5% Voltage Regulation PMG Excitation Anti-condensation Heater Quadrature Droop Kit Air Inlet Filter Thermistor Probes & Control Box Powder Coated Fabricated Steel Baseframe Built In Anti-vibration Mountings Crane & Fork Lifting Points Depending On Model Operation & Maintenance Manual Operation & Maintenance Manual (Additional Copies) Standard Colour (Black/ Yellow) Output 3 Pole Circuit Breaker Works Test Genset Packed Under Heavy Duty Shrink Wrap Plastic Industrial 15dBA Reduction Silencer Supplied Loose Non-Supply Of Industrial Type Silencer Price Reduction Residential 24dBA Reduction Silencer Supplied Loose Critical 35dBA Reduction Silencer Supplied Loose Flexible Bellows Supplied Loose Set Of Connection Flanges For Silencer/ Bellows 12VDC Electric Starter Motor 24VDC Electric Starter Motor Battery Charging Alternator Engine Starting Battery With Cables & Battery Tray Wet Type Batteries Instead Of Dry (Not Available With Sea Freight) Non-supply Of Batteries Price Reduction Integral Single Skin Fuel Tank Within Baseframe Flexible Fuel Feed & Return Lines Baseframe With Integral Bund (Without Fuel Tank) Baseframe With Integral Bund & Drop In Fuel Tank Low Fuel Level Switch Single Point Fuel Level Switch 4 Point Manual Fuel Transfer Pump Fuel Transfer System Option 1 Gravity System Fuel Transfer System Option 2 Electric Pump System Fuel Transfer System Option 3 Gravity & Pump System

MODEL DESIGNATION John Deere Range

Volvo Range

Deutz Range

Cummins Range

Mitsubishi Range

Perkins Range

MTU Range

Engine

Radiator

Alternator

Exhaust

General

Starting

Standard equipment Available as an option Model dependent

Fuel

17

Acoustic Packages
For the range of standard generating sets for the export market and small UK projects up to 200kW, Broadcrown have developed a standard range of acoustic canopies designed to operate in harsh outdoor environmments whilst providing excellent security and acoustic performance. All steel canopy components are pre-treated and polyester powder coated (to a typical thickness of 70-80m) in RAL9001 white and all baseframes are nished in RAL9005 black. This, along with the use of zinc plated fasteners and neoprene seals, provides for a very durable yet attractive nish. Acoustically, the canopies are designed to meet the requirements of EU Legislation 2000/14/EC. This level of performance is met by the extensive use of re-retardant polyurethane foam together with efcient management of cooling air. Exhaust noise is minimised by internally mounted high performance exhaust silencers. A steel fuel tank, complete with ller, gauge and accessory points, is integrated within the baseframe on all canopies except Midi. Alternatively, these can be provided with a bund and separate tank where required. The Midi canopies makes use of a compact tank moulded in tough polypropylene, with visual level indication, mounted within the baseframe. Other key features include: - Gull-wing or side opening doors for good service access - Panel/breaker access door with viewing window - Heavy duty locks on all doors for total security - Weather cap on exhaust discharge - Emergency Stop button relocated to canopy exterior - Lifting and holding down points - Fork Lift pockets (up to Canopy 4A) - Single roof lifting point (available on certain models only) Midi 2 Canopy Canopy 3 Canopy 2 Canopy 1

Midi 1 Canopy

The canopy range has been extended to include the next size range of standard generating sets (up to 508kW) known as C5, C6 and C7. Here the design principles are similar, but the canopy is of fully welded construction and relies on rock wool and a perforated zintec steel lining to achieve acoustic performance. A two-pack polyurethane paint system makes for a tough and durable nish. Again, there is an integral steel fuel tank with the option of a bund and separate tank. Baseframe lifting/lashing points are provided but, in lieu of fork lift pockets, canopies C5 and C6 have a single roof lifting point as standard. Canopy 4/4A
18

Canopy 5

Canopy 6/7

STANDARD SPECIFICATIONS ACOUSTIC ENCLOSURES Enclosure Type Dimensions (in.) LWH

71 3 37 4 46 9 83 1 35 1 48 8 89 4 35 0 62 25 110 3 43 8 70 5 139 8 45 7 70 9 155 2 51 2 76 4 189 0 58 3 84 3 210 7 63 0 93 3 230 3 63 0 101 6 259 8 74 8 104 4 238 6 96 1 109 1 480 4 96 1 1211

Additional Weight (lbs)*

276 430 518 992 1598 1697 2353 5290 6502 7758 -

Typical Sound Pressure Level at Standby Power dB(A) at 3ft dB(A) at 23ft
74 75 79 80 82 82 82 79 82 82 85 85 64 65 69 70 72 72 72 69 72 72 75 75

Fuel Tank Capacity (US gal) Integral Bunded

15 25 30 63 122 151 195 238 264 317 26 53 106 132 72 211 238 284 -

Single Point Lift

M1 M2 C1 C2 C3 C4 C4A C5 C6 C7 ISO 20 ISO 40

Midi 1 Canopy Midi 2 Canopy Canopy 1 Canopy 2 Canopy 3 Canopy 4 Canopy 4A Canopy 5 Canopy 6 Canopy 7 20ft ISO Container 40ft ISO HC Container

Standard Equipment

Available as an option

* Indicitive weight additional to open set Typical Sound Pressure Level is a mean level, measured in free field conditions, with no contributory background noise

For standard product in the larger size ranges (4 80 1200kW) a range of standard acoustic container packages have been designed. The packages are based on standard ISO 20 ft and 40 ft high cube shipping containers and are thus ideal for transport by sea or land. The container is of fully welded construction and relies on rock wool and a perforated zintec steel lining to achieve acoustic performance with specially designed internally mounted silencers to control exhaust noise. A two-pack polyurethane paint system provides a durable nish and all doors are tted with high security locks. Some models (dependent on engine type) can be supplied with integral fuel tank. Variants and options include : - Interior lighting and small power - Motorised air inlet dampers - External fuel connections - External auxiliary power connections - Lub oil make-up tank

20 ft ISO

40 ft ISO

19

Control Panels Midi Range

All Midi Range generating sets are provided with a set mounted control panel providing a high degree of reliability and a userfriendly operating system. The entry level is a manual key start system (BC 701), however recognising the need for a high level of flexibility, the generating sets can be provided with alternative control panels offering auto start capability and power measurement facilities. All control panels are built to the highest standards and include instrumentation for display of engine and alternator parameters and a protection monitoring system for all critical engine and alternator alarms and shutdowns. Please refer to detailed specification for standard features and optional equipment. BC 701E-M

BC 704E-M

BC 5110-M

BC 5310-M

RANGE Midi Range John Deere Mitsubishi Yanmar

Standard Equipment Available as an option

BC 704-M

20

Control Panels
STANDARD SPECIFICATIONS MIDI RANGE ONLY

Features
Deep Sea Control Module 701 Key Start 704 Auto Start 5110 Digital Auto Start 5310 Digital Auto Start PM 5320 Digital AMF PM Coolant Temperature Analogue Lub Oil Pressure Analogue Engine Hours Counter Analogue Battery Charge Amps Analogue Coolant Temperature Digital Lub Oil Pressure Digital Engine Hours Counter Digital Battery Charge Amps Digital Battery Volts Digital Low Oil Pressure Shutdown Low Oil Pressure Pre-alarm High Water Temperature Shutdown High Water Temperature Pre-alarm Low Fuel Level Shutdown Underspeed Overspeed Cool Down Timer Fail To Start Indication Charge Alternator Fail Warning Low/ High Battery Volts (Alarm) Voltmeter Analogue 7-position Voltmeter Selector Switch 4-position Voltmeter Selector Switch Ammeter Analogue 4 Position Ammeter Selector Switch Frequency Meter Analogue Voltmeter Digital Ammeter Digital Frequency Meter Digital kW, kVA, pf Digital Under Volts (Pre-alarm & Shutdown) Over Volts (Pre-alarm & Shutdown) Over Current (Shutdown) Emergency Stop Telemetry Facility Intergrated Mains Monitoring Telemetry Active (Volt Free Contact) Charge Alternator Fail (Volt Free Contact) Generator Instruments

BC 701E-M

BC 701-M

BC 704E-M

BC 704-M

BC 5110E-M

BC 5110-M

BC 5310-M

BC 5320-M

Engine Instruments

Engine Protection

Generator Protection

Other Key Features

Common Alarm (Volt Free Contact) Generator Running (Volt Free Contact) System In Auto (Volt Free Contact) Battery Charger Battery Charger Fail (Volt Free Contact) Engine Heater & Control Switch Preheat Air Intake Heater / Glow Plug Number Of Auxiliary Inputs/ Outputs P810 Interface (Includes software & Cable With USB Connection)
Total number of volt free contacts not to exceed 3 Standard Equipment Available as an option

1/-

1/-

1/1

1/1

4/2

4/2

5/1

5/1

NB: If the number of protection options exceeds the number of available inputs, discreet fault indications cannot be provided.

21

Control Panels All Models Except Midi

For the range of standard generating sets for the export market and for small UK projects <400kW, Broadcrown has developed a standard range of control panels detailed below. For UK standard generating sets and UK major projects >400kW, please refer to the X Range control panels. All generating sets are provided with a set mounted control panel providing a high degree of reliability and a user-friendly operating system. The entry level is a manual key start system (BC 701), however recognising the need for a high level of flexibility, the generating sets can be provided with alternative control panels offering auto start capability, automatic mains failure (AMF) control and power measurement facilities. To enable Broadcrown to meet the different and challenging requirements of our customer base in generating set application, the range of control panels is further enhanced by the provision of additional models designed to allow generator to generator synchronisation and load sharing (BC5510), and generator to mains/utility supply synchronisation for no break return or soft load transfer (BC 5520). All control panels are built to the highest standards and include instrumentation for display of engine and alternator parameters and a protection monitoring system for all critical engine and alternator alarms and shutdowns. Please refer to detailed specification for standard features and optional equipment.

BC 701

BC 704

BC5110

BC 5310

RANGE John Deere

BCJD 75-60 T2 to 450-60 T3 BCJD 310-60 and BCJD 416-60 BCJD 70-60SP T2 to BCJD 95-60 SP T3 BCJD 40-60 T2 to 62-60 T2 BCJD 40-60SP to 100-60SP

BC 701

BC 704 BC 5110 BC 5310 BC 5320 BC 5510 BC 5520

BC 5320

BC 5510

Volvo
All BCV models

Cummins
All BCC models

Mitsubishi
All BCM models

MTU
All BCMU models

BC 5520

SAE J1939 CANBus Interface Standard Equipment Available as an option

22

Control Panels
STANDARD SPECIFICATIONS ALL MODELS EXCEPT MIDI

Features
701 Key Start 704 Auto Start 5110 Digital Auto Start 5310 Digital Auto Start PM 5320 Digital Auto Mains Failure PM 5510 Digital Set To Set Synchronisation 5520 Digital Single Set To Mains Synchronisation 5560 Module Multi Set To Mains Synchronisation Coolant Temperature Analogue Lub. Oil Pressure Analogue Lub. Oil Temperature Analogue Engine Hours Counter Analogue Battery Charge Amps Analogue Coolant Temperature Digital Lub. Oil Pressure Digital Lub. Oil Temperature Digital Engine Hours Counter Digital Battery Charge Amps Digital Battery Volts Digital Low Oil Pressure Shutdown Low Oil Pressure Pre-alarm High Oil Temp Alarm or Shutdown (Incl. Visual Indication) High Water Temperature Shutdown High Water Temperature Pre-alarm Low Coolant Level (Alarm or Shutdown) Low Fuel Level Shutdown Fuel Leak Detection Underspeed Overspeed Cool Down Timer Fail To Start Indication Charge Alternator Fail Warning Low/ High Battery Volts (Alarm) Voltmeter Analogue 7-position Voltmeter Selector Switch Ammeter Analogue 4 Position Ammeter Selector Switch Frequency Meter Analogue Voltmeter Digital Ammeter Digital Frequency Meter Digital kW, kVA, pf Digital Under & Over Volts (Alarm or Shutdown) Over Volts (Shutdown) Over Current (Shutdown) Circuit Breaker Tripped (Shutdown) Breaker Shunt Trip Via Controller Earth Fault Protection Restricted Earth Fault Protection Unrestricted Emergency Stop SAE J1939 CANBus Interface Telemetry Facility (Includes Software & Cable With USB Connection) Integrated Mains Monitoring Battery Charger & Control Switch Engine Control Switch Engine Heater & Controls Anti-condensation Panel Heater Number Of Auxiliary Inputs/ Outputs Battery Charger Fail Generator Running Common Alarm System In Auto Telemetry Active Charge Alternator Fail Fire Detection Operated Low Battery Volts Generator Contactor (Ready To Load) Mains & Generator Contactor Control Mains & Generator Breaker Control Available Auxiliary Inputs/ Outputs Relay Expansion Board (Max 8 Outputs) P810 Interface (Includes Software & Cable With USB Connection)

BC 701

BC 704

BC 5110

BC 5310

BC 5320

BC 5510

BC 5520

Deep Sea Control Module

Engine Instruments

Engine Protection

Generator Instruments

6/3

6/3

9/5

9/5 * 5 / 1*** ****

Generator Protection

Other Key Features

1/

2* / 2

5/3

Volt Free Contact

1/1/2

4/2

5 / 2**

5 / 2**

6 / 1*** ****

Standard equipment Available as an option Model dependent Auxilliary input required Auxilliary output required Standard on engines with J1939 CANBus interface only

Generator running VFC and additional auxiliary outputs no longer available with this option. Select relay expansion board for additional auxiliary output requirements. ** No auxiliary outputs available on BCV models. Select relay expansion board for additional auxiliary output requirements. *** 6 auxiliary outputs available on BCV models only. Select relay expansion board fitted as standard. **** Select relay expansion board standard on BCV models only. NB: If the number of auxiliary outputs required exceeds the number available select in addition the relay expansion board option.

23

Broadcrown Inc. 10050 NW 116th Way, Suite 4, Medley, Florida 33178, USA. Tel: +1 305 888 1414 Fax: +1 305 888 1801 Email: info@broadcrown.com Broadcrown (Singapore) Limited 3791 Jalan Bukit Merah, #05-08, E-Centre @ Redhill, Singapore 159471. Tel: +65 6235 3630 Fax: +65 6732 4355 Email: brdcrown@singnet.com.sg Broadcrown (West Africa) Limited Plot 4/6 Kudirat Abiola Way, Alausa, Ikeja, Nigeria. Tel: +234 (0) 1 761 7107 +234 (0) 1 761 7595 +234 (0) 1 482 2577 Email: mail@broadcrownwestafrica.com sales@broadcrownwestafrica.com Broadcrown South Africa (PTY) LTD Golden Isle, Durban Rd Bellville, Cape Town South Africa. Tel: +27 (0)21 9196501 Fax: +27 (0)21 9196699 Email: info@broadcrown.co.za

Broadcrown Power India (PVT) Ltd. R - 06 A, 3rd Floor, MGF Plaza, Mehrauli - Gurgaon Road, Gurgaon - 122002, Haryana, India. Tel: +91 124 4260627/4260628 Mobile: +91 9871110765 Fax: +91 124 4260626 Email: sales@broadcrownindia.com Broadcrown (China) LTD RM 1503, Tower B, Soho Newtown 88 Jianguo Avenue Chaoyang Dist., Beijing China 100022 Tel: 86 10 8589 3698 Fax: 86 10 8589 5771 Email: sales@broadcrown.com.cn

Broadcrown Limited Airfield Industrial Estate, Hixon, Stafford, Staffordshire, ST18 0PF, UK. Tel: +44 (0) 1889 272200 Fax: +44 (0) 1889 272220 Email: info@broadcrown.co.uk

In line with the Broadcrown Holdings PLC policy of continual development and improvement the information given here is only intended for the assistance of clients and is not binding upon the company which reserves the rights to alter specifications of its products without notice.

Broadcrown Group of Companies 2009/60/03