-- EN(~L'SH -~

SERViCE INSTRUCTIONS VOLUTE CENTRIFUGAL

eM

PUMPS

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Page 1. Installation : . . . . . . . . . . . . . . . . . . . . . . .. 2. Starting of pump unit 3. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. 4. Taking pump out of operation for a long period 5. Fault finding and remedy o.................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3. Dismantling " T. Reassembly . : : ' " t Technical data : :.;................ 1. Ordering of spare parts, parts ist .: ~
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46 47 48 48 48 49 50 50 50

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uelow shows maximum driving power and speed for lhe drive with unsupported overhang pulley (flal or V-belt) depending on lhe diameler 01 lhe pump shatt end:
diccnarqe side. \/l/t-]8n !jq,Jid
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Iristallation

" 1.tPurnp locatlo~ ,. , . ',' .'The pump room shouldbe Iree Irom rost . , hazards, sufficlenlly ventilaled and easily j~'';._',"',"'G" accessible. .' ,:, '
- .2 Foundaton'
, In .order lo keep the pump notse lo a minimum, each unll should have ts own adequately , sized loundalion, isolaled from lhe olher parts 01 lhe building. Sound barriers should be erecled on ali sldes lo urther eliminale nolse Iransmlssion.

being Plll;l:e)'lowards lhe purnp, A coupling guard is required for every unit. 1,4 Mounling pump on loundalion When alignment is correct, grout in lhe loundalion bolts (1 parI cemenl, 2 parts building sandl.jOnly afler lhe groul has 'seI, tighlen lhe loundation bolts evenly. The loundalion mounting is correct, il the pump can be lurned as belore wilh lhe loundalion bolts having been lighlened and lhe alignmenl of lhe coupling beinb unallered. For pumps supplied withOlW coupling, care should be laken nol lo damage lhe bearings when litting lhe coupling halves. Wilh Ihis in mind lhe shaft ends should be supporled on lhe oulboard side. 1.5 Pipe slrain and 'discharqe pipes must be supported independently as close to lhe pump as possible so lhat they cannot distorl and damage lhe pump casing or spoil lhe alignmenl 01 lhe unit.
Both suction

elo se the prirninq co cks .

2.2.2 Oper ation

t:n;18!

and

ifl':".:

i.viti"\ ~:1~c:ine,~o~s.... L~;'.

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pump shaft end rjJmm 01 rotation

24

~'Poed

motor size
(kW)

I
I

32

42

Open the gate vatvc on U~8 SUGl;CI;; completely. The 2~':; volve (n

1,000 1,500 . RPM 2,000 2,500 3000

3.3 4.4 5.5 6. 9.5

6,6 16.0 19.0

II ,g~

110 25
1
-1 -

.3 Alignmehl' , " . . . . Check the pump lor possible damage in Place .Ioundatlon bolts inlo lhe in lhe foundalion. Levei lhe bedplalo -~"A:~1;:~y.:,~:~, ,.and'lhen,level lhe pump unil using sheet .~sleel shims. . '
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2. Startinq of pump unit

Never start the pump belore primed and vented. it is lully

discharqe side arei vent cocks or ~~>_ are to remato ClOS2G. Ccr.nect I. l r., pri!ning pump to t>:f; veril CO;~(i~C~' wher e normally tr.o r~;i:""'ji:;9 :~:f;'i:..:: scr ewed in. A g2 .. ~J var .. IG s;uJL:iu provided bet: JE:8l tr.e c8nirifu~i,1! ;JUi . and the hand primor io protect :hij :;< against pr essur e surges. Opsr'! t18 9_ valve ai the hand orif:1 1n9 pun: P f"t:::J p! i the suction pipe vijth short aiH; [f strckes on the nanci ~urnp u.ili. ;.c; tlows out. Ciose th;:; i3"ld orifnin~; :>.!:
valve.

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',:: :;,!/(";':''\;}':'!'z; },

Novi check lhe allqnmentof th~ pump and driver. with a slraighl edge and Ieeler ai lhe coupling. The slraighl edge rnustIle squarely across lhe rims aI any . This check must be repealed wilh lhe slralghl edge displaced by 90.

2.2.3 Oper ation v.dih po sit.vc suc;ic 2.1 General Do nol overtighlen lhe stulfing box gland. Check that lhe roto r can be turned by hand. Alter a long period ol inactivity lhe rotor may be stuck and should be reed belore startinq lhe purnp. 1I necessary, loosen lhe gland, remove lhe packing and clean the shafl.

ii

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Prime the purnp r cm the suclio n :J!L'''; openn the suct.on 92to 'Jdhn:..; . dischar qe gate
Vl!VD

is L) rornain

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"

.
tvpe S - S 1mm 2 2.5 3,5 4.5

distance between laces ,. (check with leeler gauge) ,

. 01 coupllng
B 6895

1.6 Gauges and rneasurlnq instrumenls For checking pump perlormance, it is recommended lo provide apressure gauge on lhe discharge side and apressure vacuum gallge on lhe suction side. Screw lhe gauges into lapped neles in lhe discharqe and suction flanges respeclively. To protsct lhe gauges, lest cocks should be provided. Open pelcocks only lo check lhe pressure. The callbrated range 01 lhe gauges ShoulO be ai least 20 % higher Ihan max. pump head ai zero flow (ciosed valve). To check lhe load 01 lhe electric motor, an ammeler should be provided.

unii! purnp is Iull. To prrne th dis cl.: pipe open both g8t,3 valves. Afli..r C0!';:_ tely'!iliing the purnp, cios e tne cli:.-c.!;c" gate valve. Vent 8.S per para. 2.2. 2.3 Dlraclion
To check lhe

ot rotalion
dir e ctic n

ar

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Priming and venting '\-'Ully prime lhe pump and suction line. To vent, open lhe test cocks on the gauges and lhe ven! cocks or plugs on the pump. Turn lhe pump shalt by hand to remove air from inside lhe purnp. Prime as lollows:

pump just for a short mcrncru. O!:'l;C; iu . rotaton Df the fT1C~O rnust COit;SpulH .. : lhe arr ow on the curno -:;::,s;n~, 2.4 Purnp start-~jp Stat the pump \/vltll ~he sucticn 'J(;.t~~.'2.: fully openec and di2.cl~2.rgo U,,;; v.. closed. Then slowly opBn thu (L~;~"::1~ .. ' gate valve. 11 lhe p~j'"np (loes no: d:V(;' pressure irnmedratc.ly, stop it ancJ f ~::_;'_
tho pr irn.nq pr ocedur e.
'J

8110-140 B 160-180

The distance belween coupling laces :must be equal ai ali poinls, lhe lrnpeller

1.7 8elt drive The shatts 01 lhe purnp and driver must be parallel. Do not overtighlen lhe belts. Excessive belt lension causes urinecessary strain on shafls and bearings. In most cases an additional drive shaft assembly connecled to lhe pump shaft by a Ilexible coupllnq is necessary. The table

2.2.1 Operalion with Icot vaive Open lhe valve on lhe suction SH18 completely. Fill using a prirning funnel (turn counter clockwise lo open it). vent as per para. 2.2. Close lhe gate valve 00 lhe

As so on as the preasur e fias bu:! the discharge ate valve unu] point is reacheu.

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-.3. Maintenance
; 3.1 Packinq-type slufting box For lhe firsl start-up 01 lhe pump lhe gland i1}:r~~;@,'A~~:0~:t~:'ShOUld only be lighlened moderalely so . T' Ihal enough Iiquid can leak out in order lo

4. Taking pump out of operation for a long period

When lhe pump is no! operating for a long period, lhe shalt should be lurned by hand aI regular intervals lo preveni lhe reter binding. 11 Ihere is danger 01 trost, the pump should be drained complelely. To lhis end, remove the drain plugs and open lhe venl plugs ar cocks,

Purnp and motor Vacuometric suction Thr ott!e cJischarge lift too tligh (vagate valve to reduce cuum gauge pump capacity: for lhe rest, see above. reading) Pump has wrong directlon of rotation Exisling total head higher than raling (compare vacuurn ~ nd pressur e gauge ~eacJings with capacily plale of pump) Discharge pipe clogged ar incrusted (symplorn: pressure gauge readinq hlqher than discharqe head as per pump capacily plate) Impeller clogged (syrnptom: low vacuum and pressure gauge rcadings) Reverse eiectric motor by changing poles Ask your supplier specifying purnp serial No. and motor size, whether ar, impeller o! a larger diarnctcr can be titted. 8;-e har d to turn (cannot be ~urn8(i

Locsen
rnc.or Se;:;"j, motor.
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by hand Ir eely or not at ali) For liquids pumpsd other than water: specilic gavi~y ar
viscosity hiJher

.f,~ T~;~r~'[i:~:~:~i;!i~~/!'; lubricale lhe packing and shatt. When lhe 'sluffing box casing and gland have nearly

~'t;:_! ~il~t,;

r;ller lo:
8.C~~(C8.

reached lhe pump casing temperature during operalion, lhe "running-in" 01 lhe packing is linished. 11 lhe sluffing box drlps 100 much, lighlen lhe gland slowly and evenly durlng operallon. For conslanl lubrlcalion, lhe slufting box should always ~;;c.g~;:S!:I..;.,', slighlly drlp in arder lo avoid damage lo packing ar lhe shaft sleeve. :;L(V',:., .. ;;;:):~J':'';-lf lhe leakaqe becomes excesslve and lhe gland cannol be lighlened any furlher, new packing rings should be pu! in. The rings are ,. slil, and prior lo putting Ihem around lhe :J\:~::;,;[:K;'lt~;,,;::;: shalt, Ihey rnust be opened out slightly .. slipping Ihem over lhe shaft, bend lhe rings back lo Iheir original shape so that lhe : bevel cul ends [ust touch. A gap or an overE'iI;:/:;J",!;!lh:.~-:"., 'Iap mighl cause leakage. Push each ring sln'gulariy inlo lhe box using lhe gland, slagger joint butts by 90. Repacking of lhe whole stuffing box requires particular care. Any 'old packing musl be removed complelely lirsl. .. repacklng, check that lhe shaft can ',,'be lurned by hand. The "runnlnq-in" . prccedure is as above.

t~
5. Fault finding and remedy
ErollaQ@ causes: al No pump dischargg Air pockets in pump and suction pipe. Prime again and carelully vent pump and pipe. When pump works wilh suction lift, suction pipe must be lnslalled wilh a gra~ dual rise lo pump or, in case 01 posltive suction head, provide an air bleed-off petcock ai lhe highesl point. Check pipe lar lighlness. Place 1001 valve deeper (observe max. suctlon lift) Rem ed'L:

than ratlog mav cause motor 0\'8i-load

6.1 The purnp C-!f.i!ifi nC:2c! f\C/ b..: fC from lhe base p!u~_e ~ncl car: !L.:li\(;,::1

Check and clean discharge plpe and valves.

pipa worx.
6.2!n the case o 8 st::r~c2(d SSl!;,)!;:';0,
!(

ar must be cosenec on :1Ie tE.:~L ;.l..:. pusned oack su~:icjer!~'y ~e ti I~t j ~ :'': rotor with be2lfnj b;'ElC:\8: can i;c I e::;:;4
the esse ot a Sp8C8~ cOL::;:l!s], tL ...:!; ~U remain in position O!l the base /)iull:; ::":1

,~n:~;.2"';':,>:';i:( Aller

Dismantle and clean impeller.

realinrnent wil] nct De:

'iecr;SS~l(y

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6.3 Dismantlinq o: purno rotor '.v:t:', ti cornplete. Scr ew OL!t. c:rair; p:ug to (l; di: I
and
8.~SO

vent pum 21 t;~:e38rl18

:j i (L.;:, L)i

QL OverloaL releaseslrjQ
Molar overloaded because existing total head of system lower and consequent!y pump ca,,,,.:.pacity higher than ',-_,,~ump rating (compare total manometric head with capacily plale of pump) Pump and molar are hard lo turn (cannot be lurned by hand freely or not at ali) Voltageloo low Failure of phase Motor winding damaged Throttle discharqe gate valve untu permissible power consumption is reached, or turn down impeller diameter lo suit existing conditions.

nut (920.1) and dtsmant.o

thc pUi j-: p ru! l

Ihe purnp casinq {1 C!2} iJy rr 2E!nS u' II screws on U18 nt~:rn'8tj(,i8 bl{.lC~~L;i (j .4 Disrnantling (pz.c;;l:lg-tYDC: ~tu;!!! Remove irnpeller nut (922) di1J,.. (554.1) to taxe of impeier (233 i f; l;
I~

;~ij~;;fl'~~:[:.::r 3.2

Mechanlcal

seal

Waler levei in well ar suclion lank falls below Ioot valve Vacuomelric suctlon lift 100 high (vacuum gauge reading)

Mechanical seals are rnalntenance-tree and are designed lo work wilhout leakage loss. When considerable and increasing , leakage is taking place, lhe mechanical seal must be attended lo immedialely. 11 the -seal faces are damaged, lhe whole mechanical seal must be changed. Treat lhe mechanical seal with utrnost care. Dismanlle as per para. 6.5. 3.3 Bearings The pum pilas slurdy mainlenance-Iree anlifriclion bearings, which are greased for li/e wilh high-Iemperature grease.

purnp shaft (2 1) For turthor

Ckiil','ill':

Open lully ali valve~ in suction pipe. Throtlle discharqe gate valve lo reduce pump capacity, Check for clogged suction pipe, fool valve ar pump and clean Ihem. lnstall suction pipe of larger diameler. Inslall pUlllp unil deeper.

move lhe nuts (920). !'im\.. U1'" (1;",_ cover ( 63) IOg8'113; with tne '-i\ufL!., packing can be taken o!'. R8l71'12 ti ,..: screws (9H.1) 30e: tal:e oll lhe io':'u, bracket (132) rom ihc~ b88rin:_l Ct...~;~'~
Pull oft shalt slecve (52:~) \vith O-ri!lg (.

Loosen stufting box 9land. Separate motor trem pump. Repair pump or motor. Consult electrician.

and Ierrule (52~.1) Ir orn pump shd' : Do not drop lhe loci-:ing pin (325) LU"
screws (914) \.vith a screwc.Ivcr or ~:
,

and iake ali lhe two bearjng CUVc"!;; Now carefully pu!! OU! the p:..:rnp!;;' .e":
to\.vards the drive sido. Use a pj.:::c-:.; L pressed against H~e inlier face cl I.! il:;'

bearing.

48

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6.50ismntling (mechanlcat seal) 11 .existinq, dismanlle lhe bypass pipe. Dismanlling ollhe pump should be carried :out as descrlbed under 6.4. Alter :,,;c disinantling . lhe impeller, proceed as

;2;,(!fPTi\"F.

lollows: Purnp with bypass pipa. ".', Remove lhe seal cover and dismanlle lhe discharge cover. Remove the guide bush :',> (pay speclal allenlion lo lhe locking pin). '. Now lhe spring wilh lhe rolary elemenl ; 'can. be removed and lhe stattonarv elemenl can be pushed out of lhe bearing cover.
:

" )f'rom dirsrn ant I'Ing. In prin. rever se oruer cipie lhe following poinl should be obs erved. Ali componenls should be clean and the utmost care should be taken in assembly. The running surlaces 01 the seal laces should only be exposed direclly belore they are assembled. Oamagelo lhe seal laces as wel/ as lo the O-ring seals rnust be avoided. Clean the shaft and lhe stationary elemenl in lhe discharge cover, respectively remove any deposits car efully. ~~
7.3 Before filting the pump reter ancrbearing, put.in a new gaskel (400.1) and afler reassembly repack lhe sluffing box as per para. 3.1. 7.4 1I lhe driver had been removed Irom the base plate, realign the unil in accordance with para. 1.3.

)
10. List of spare parts
eM 32 32 32 40 lo lo lo to 65 - 125
80 - 160

eM

80 - 200 80 -. 250

100 100 65 '100

,--

200
to 25

o
CJ

to 150 o i 50 -.

Part No. 102 132 ~163 183 211 233 321 325 350 360 400.1 400.8 411.1 411.2 412.1 412.3 424 452 458 461 470 471 478 484 502 502.1 507 524 524.1 550 554.1 .N' ... 701 '712.1 720.1 731.1 901 902 902.1 903 903.1 903.2 914

Description vo!ute casu.q intermediate br ack et dischargc cover support toot purnp shalt impeller deep-groove ball bearing locking pin - shat bearing casing bearing cover gasket - casing gasket - bearing cover gasket 22/ 16.5 x 1.5 gasket 18/13 x 1.5 O-ring - shaft O-ring - seal caver shaft seal / V-ring stulfinq box gland locking ring stuffing bax packinq mechanicat seal, KPL seal caver - mechanical seal spring - mechanical seal guide sleeve - mechanical aeal wear ring, vo!ute caslnq wear r inq, discharge cover thrower shat sleeve terrule - snatt disk - mechanical seal washer - impeller tube lang nipple T-piece GE screwed canneciian hex. head bolt threaded stud Ihreaded stud plug 1/2" plllg 3/3" plug 1/4" Atlen scr ew Atlen scr ew he x. nut hex. nut hex. nut - shalt key - impeller key - coupnq

r.~~.: .. I I Part-f\j-o-.lr----l
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-1-0-2--,l ,f-,-,o-!-U!-O-C-"'-.s;-",,-' ---------160 51 183 ::';831C0VC - c:t~C;;,:i:1 .:Jisc!li'irjC CO'''.J( SUPPOI! fr,c'
shn.ft
... d~
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Pump without bypass pipa Pull oft lhe spring and lhe rotarv elemen!. '. Remove lhe discharge cover and press .' out lhe stationarv elernent. Furlher prece dure as described under 6.4,

II
I
I
I

211
233 321 330
360

impe!!", deep-']roov2 b2i! bcarinD c: Si~l~l

bearina cc.'v"}r

~h'::Jr!i1';'}

7. Reassembly
.7.1 Reassembly (packing-type stuHing box) ..' '. Reassembly is lo ali inlensive purposes lhe reverse 01 lhe above sequences slartlng by '1llIlng lhe pump shafl (211) '., with lhe antifriclion bearings trem lhe drive rslde.. Slick lhe outer race 01 lhe bearing using Omnifit 80. Screw on lhe bearing covers (360) togelher wllh lhe 'gaskels (400.8) In such a way that lhe oil bares will not be covered (observe lhe recess in lhe covers and in lhe seals. '., Then connecl lhe Inlermedlale brackel (132) wilh lhe bearlng caslng (350), push lhe errule, O-ring and shaft sleeve wilh locking pin onto the pump shat. Now push the slufting box gland (452) along lhe shall up lo lhe bearlng caslng and put lhe sealing cover (163) into lhe inlermediale bracket, when lhe Impeller (233) 15 fl\ted and relained by means 01 lhe nut (922) and washer (544.1) lhe purnp reter and bearlng Is complele and can be filled Inlo lhe pump casing. .7.2 Reassembly (mechanical seal) The lilling basical/y has lo be dane In lhe 50

8. l'echnical data
Casing pressure max. 10 bars (= positive sucton head + pump head againsl closed discharge vatve) Temperature 01 liquids: - uncooled sluffing box -30 C to +120 C - uncooled mechanical seal -30C lo +140C Liquids handled: Clear ar lurbid liquids withoul abrasive and sclld or fibrous foreign matters, which could attack lhe pump malerlal rnechan cally or chemlcally, ' Direclion of rotation: Clockwise, viewing from drive side.

I
1

II I
I

400 400.; 400.2 400.3 411 411.1 1411.4 1411.7 t 421 433 I. 452 458

41 , 502

I I
I
,

502.1 507 . "23

524

<

9. Ordering of spare parts

When ordering spare parts please specify: type (see pump

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9.1 Purnp serial number, Id. plate) or oruer No.

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9.2 ParI No. and description (as per Iist of spare paris and seclional view) 9.3 Requested melhod of transport.

.....

920 920.1 922 940 940.1

560 \ I 710 731 801 1 90 .1 902 902.1 903 903.1 1903.4 913 920 1 920. i G<>2 930 , 930.1

1,99~.00.1 ~
I l

casino ~Ja,,:,(,\ gaskct - ~h(i;1 g8S!\[d .- :~'82inQ CVl~: gas!\c~ -. s e a: cov er g8s}-~et2;~/;6.5x 15 gas!,Jt if~./13 x .5 19a5i\e!26/21X.5 gas:,etl7i~3x15 shat slecve m echan.ca! se al, cOn'l.:kil: stufiing 00:\ g!anci !cckir.g rinu suffjnQ tJOX pact.:ilrJ I wear ring, vclu'e casu'f] : wear rino! disshlrQC: COVl:r I thrower I,i gL!ide si/ceve shat s.ecve dowel oln tube GE screwe d connecuon hex. he ao oc lt hex. head boi! thr eadao stuc Ihr eaced stud piug 3/8;; plL!g 'I'. plug 1i2" plug 1//' nexo nu! hcx. !:~It he x. :1"['- sh"i! lock wasnor - s!l:}i! 100!11 lo cl, wusiicr key - irr.oclir-r
key - c-ou.l!ng

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J2 ~ 12~

eM
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'0 ,
65 - 200

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l' :':paCking(j pe stufting box

S!.lJ/ 91" 350 914

o
360

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W\08

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..

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911

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325 '24 52~ 9.01

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stuttil]

65 - 250 80 - 200 80 - 250

packinq- ~ ~/('e
OOX

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/2/ 9;<1 7
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,~11.
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55"
52' "

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'61

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920 5(J1

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400B 9.11 901

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0903760

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5'41 ..

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181

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" . 233

902

"

/63

"li 52"
32"':" 125
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'14

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YOl' 401 9021

'~" 7
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re~ 'Uiil jJ \

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