Raj WestPower Limited

COMMISSIONING CHECKLIST OF CONDENSER FLOOD TEST Doc. NO. Date: Pa e: RWPL/CP/ 18/ 00 15/08/2008 Pa e 1 o! "

Organisation:

Raj West Power Limited

Project:

8 x 135 MW LIGNITE BASED T ERMAL P!WER PR!"E#T$ B ADRES

Doc. Title:

#!MMISSI!NING # E#%LIST !& #!NDENSER &L!!D TEST

Doc No:

RWPL'#P' 18' ((
Issue Date: No of Sheets:
(including cover sheet)

15'(8')((8
Revision Record:

"

1 S. No

#$$%o&e' ():

R0 Revision No.

15/08/2008 Date of Revision

Co*t%o+ ,tat-,

F1%,t Re+ea,e

Nature of Revision

I,,-e' . Co*t%o++e' ():

Remar s

*1+

**Y.K. CHHABRA
DGM/OS0

**Jitendra Upadhyay
D) Ma*a e% O$e%at1o*

Raj WestPower Limited

COMMISSIONING CHECKLIST OF CONDENSER FLOOD TEST Doc. NO. Date: Pa e: RWPL/CP/ 18/ 00 15/08/2008 Pa e 2 o! "

Name of the system/Equipment: ___________________

SN A 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. B 1.

A#TI*IT+ #LEARAN#E &!R &!LL!WING S+STEM Condenser hot well

!"

STAT,S

SIGN DATE

Hot well level instrumentation All flash tank and associated valves All flash box and associated valves All the Two suction valves of CEP Condensate Storage tank Hot-well make-up pumps and lines Condenser dewatering pump PH-! " #SC Emergenc$ drain line to flash tank

#"

$"

%"

&"

'"

("

Sampling s$stem #SC Condenser dewatering pump

!ea"an#e f"om $% &aintenan#e afte" p"o'i(in) *a#+in) ,o!ts. !ea"an#e f"om - . afte" p"o'i(in) tu,e fo" /at#hin) !e'e!

!ea"an#e f"om E!e#t &aintenan#e f"om asso#iate( a#tuato" si(e .nspe#tion ho!e at 8.5 m is opene(.

&L,S ING AND LINE ,P &R!M DM TAN% T! 0pen the 1& tan+ ("ain 'a!'e.

!T WELL

#$$%o&e' (): **Y.K. CHHABRA

DGM/OS0

Co*t%o+ ,tat-,

I,,-e' . Co*t%o++e' (): **Jitendra Upadhyay

D) Ma*a e% O$e%at1o*

Raj WestPower Limited

COMMISSIONING CHECKLIST OF CONDENSER FLOOD TEST Doc. NO. Date: Pa e: RWPL/CP/ 18/ 00 15/08/2008 Pa e 2 o! "

Name of the system/Equipment: ___________________

SN 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. # 16. 17. 18.

A#TI*IT+ 0pen 1& /ate" ./2 pipe f!an)e of #on(ensate ma+e up tan+. 0pen a!! 'a!'e at 1& tan+ ma+e up station. 0pen ./2 f!an)e 3nea"e" to (ea"ato"4 of 5 ma+e up !ine.

STAT,S

SIGN DATE

0pen 1& tan+ ,y pass 'a!'e afte" f!ushin)6 #!ose it. !ose 1& ma+e up tan+ "e#i"#u!ation !ine. 0pen the ./2 f!an)e of ,oth #on(ensate pump 0pen a!! 'a!'e of 7o/e!! #ont"o! station. 0pen the )!an( sea! hea(e" ma+e up !ine f!an)e f"om 1&$8 3nea"e" to )!an( sea! hea(e"4 9ta"t f!ushin) of 1& tan+ : #on(ensate ma+e up tan+ : 1&$8 : .ts a##esso"ies pipe !ine. .nsu"es the #!ean!iness of /ate" physi#a!!y. No"ma!i;e the 1&$8 ./2 f!an)e. <!ush the 1&$8 !ine to 7o/e!!. =fte" #omp!etion of f!ushin) #!ose the a!! opene( f!an)e - no"ma!i;e( the system. <i!! the 1& $an+ - on(ensate ma+e up tan+ to its no"ma! !e'e! fo" #on(ense" f!oo( test IS!LATI!N &!R #ARR+ING !,T &L!!D TEST <i!! the 1& supp!y tan+ up to 7.0 mete" !ose 'a#uum ,a!an#in) 'a!'e 3>oth4 !ose #asin) 'ent &.?3>oth4

#$$%o&e' (): **Y.K. CHHABRA

DGM/OS0

Co*t%o+ ,tat-,

I,,-e' . Co*t%o++e' (): **Jitendra Upadhyay

D) Ma*a e% O$e%at1o*

Raj WestPower Limited

COMMISSIONING CHECKLIST OF CONDENSER FLOOD TEST Doc. NO. Date: Pa e: RWPL/CP/ 18/ 00 15/08/2008 Pa e 3 o! "

Name of the system/Equipment: ___________________

SN 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. D 30. 31. 32. 33. 34. 35.

A#TI*IT+ !ose !ose E8 su#tion 'a!'e3>oth4 E8 "e@#i"#u!ation 'a!'e 3&ain 'a!'e - it ,y pass4

STAT,S

SIGN DATE

!ose 28>8 !ose 787@1 ("ain to f!ash tan+ 32 No4 !ose 787@2 ("ain to f!ash tan+ 32 No4 !ose 287@4/5 ("ain to f!ash tan+ 34 No4 !ose %9 ("ain to #on(ense".

!ose ?a#uum pump !ine iso!atin) 'a!'es 32 No4 !ose ?a#uum pump !ine iso!atin) 'a!'es. !ose 287 ope"atin) 'ent !ose a!! 'a!'e #onne#te( to tu",ine p"ope" f!ash tan+ PR!#ED,RE &!R #ARR+ING !,T &L!!D TEST o. #!NDENSER #!NDESATE S+STEM 9ta"t fi!!in) the #on(ense" ,y sta"tin) hot /e!! ma+e@up pumps. 3 Ensu"e 1& tan+ !e'e! is no"ma!4 <i!! the #on(ense" !e'e! up to /0( mete". 3$ime @@@@ h"s @@@@ min.4 1o the ("ainin) on#e ,y E8 ./2 f!an)e openin) then p"o#ee( fo" f!oo( test 3Aafte" #!eanin) inst"ument has to ,e #ha")e(4 he#+ 'isua! inspe#tion fo" a!! point su,*e#te( to #on(ense" 'a#uum !i+e 6/e!(in) *oint6 seepa)e6 )!an( !ea+ 6,onnet !ea+6 'a!'e passin) =fte" atten(in) !ea+a)es #he#+ the !e'e! @@@@@@@@@m 3$ime @@@@ h"s @@@@ min.4 0,se"'e the ("op in !e'e! fo" 24 hou"s.

#$$%o&e' (): **Y.K. CHHABRA

DGM/OS0

Co*t%o+ ,tat-,

I,,-e' . Co*t%o++e' (): **Jitendra Upadhyay

D) Ma*a e% O$e%at1o*

Raj WestPower Limited

COMMISSIONING CHECKLIST OF CONDENSER FLOOD TEST Doc. NO. Date: Pa e: RWPL/CP/ 18/ 00 15/08/2008 Pa e 5 o! "

Name of the system/Equipment: ___________________

SN 36. 37. 38. 39. 40. 41. E 42. 43. 44. 45. 46. 47. 48. 49. 50. 51. 52.

A#TI*IT+ .f !e'e! ("op is mo"e #he#+ fo" the 'a!'e passin) ,y openin) (o/nst"eam ("ain if p"o'i(e( =fte" test is o'e" ("ain the #on(ense" #omp!ete!y ,y openin) the E8 ./2 f!an)e. =s+ $% &aintenan#e to "emo'e *a#+in) pa( an( !e'e! tu,e. $a+e the #!ea"an#e f"om $% &aintenan#e afte" *a#+in) ,o!ts a"e "emo'e(. =fte" #omp!etin) f!ushin) of #on(ense"6 a)ain fi!! the #on(ense" /ith no"ma! !e'e! ,y sta"tin) #on(ensate ma+e@up pumps 0pen the su#tion 'a!'e of on(ensate pump # E#% LIST &!R #!NDENSER &L!!D TEST Bemo'a! of tempo"a"y p!atfo"m6 if any e"e#te( in 28 #asin) eChaust is #omp!ete(. .nsta!! a f!eCi,!e po!ythene tu,e fo" monito"in) the /ate" !e'e! in #on(ense" steam spa#e. 1o the *a#+in) a""an)ement ,efo"e sta"tin) /ate" fi!! test so as to a""est the 9p"in) a#tion. =((itiona! suppo"t /oo(en p!an+s may a!so ,e p!a#e( in ,et/een *a#+ ,o!ts fo" safety. 2o#+in) of a!! the han)e"s of ("ain f!ash tan+s an( #onne#te( pipe !ines in 'a#uum system is #omp!ete. 2e'e! )au)e )!ass of hot /e!!6 28 heate"s an( 78 heate"s a"e to ,e +ept #ha")e(. <!ushin) of hot /e!! is #omp!ete(. 2e'e! s/it#hes an( !e'e! t"ansmitte"s fo" hot /e!! !e'e!6 28 7eate"s - 78 heate"s a"e +ept #ha")e(. 5 pumps a"e stoppe(6 5ate" ,oC is iso!ate(6 ("ainin) of /ate" ,oC is #omp!ete(6 &an ho!e of /ate" ,oC to ,e +ept opene( fo" 'isua! inspe#tion. he#+ fo" !ea+a)es in the system afte" e'e"y 1 & "ise in /ate" !e'e!. 1"ain an( atten( !ea+a)e /he"e'e" !ea+s a"e note(.

STAT,S

SIGN DATE

#$$%o&e' (): **Y.K. CHHABRA

DGM/OS0

Co*t%o+ ,tat-,

I,,-e' . Co*t%o++e' (): **Jitendra Upadhyay

D) Ma*a e% O$e%at1o*

Raj WestPower Limited

COMMISSIONING CHECKLIST OF CONDENSER FLOOD TEST Doc. NO. Date: Pa e: RWPL/CP/ 18/ 00 15/08/2008 Pa e 4 o! "

Name of the system/Equipment: ___________________

SN 53. 54. 55. 56. 57. 58. 59. 60. 61. 62. 63. 64.

A#TI*IT+ he#+ the !ea+a)es up to 1 & a,o'e tu,e nest an( maintain this !e'e! (u"in) this test. 1"ain the system an( atten( a!! !ea+a)es. =fte" the #omp!etion of !ea+ test6 #!ean hot /e!! an( "e!ease the *a#+in) a""an)ement of #on(ense" sp"in)s. <i!! hot /e!! up to no"ma! !e'e! an( #"oss #he#+ the !e'e! in(i#ation /ith #ont"o! "oom 'a!ue if p"o'i(e(. 0,tain #!ea"an#e fo" fi!!in) hot /e!! f"om $& - -.. Ensu"e that #on(ense" *a#+ ,o!ts a"e ti)htene(. Ensu"e that no /o"+ is un(e" p"o)"ess in &9 / 7B7 st"aine"s. Ensu"e that E8 su#tion st"aine"s a"e ,oCe( up an( su#tion 'a!'es a"e #!ose(. 31"ains +ept opene(4 Ensu"e that f!ash tan+s a"e ,oCe( up. Ensu"e that &=2 an( othe" ("ains #onne#te( to #on(ense" a"e ,oCe( up. Ensu"e that $1 ><8s eChaust 'a!'e a"ea is #!ea"e( an( no pe"sonne! is /o"+in). Ensu"e that #on(ense" manho!e at 8.5& 3f"ont4 is open.

STAT,S

SIGN DATE

#$$%o&e' (): **Y.K. CHHABRA

DGM/OS0

Co*t%o+ ,tat-,

I,,-e' . Co*t%o++e' (): **Jitendra Upadhyay

D) Ma*a e% O$e%at1o*

Raj WestPower Limited

COMMISSIONING CHECKLIST OF CONDENSER FLOOD TEST
REMAR%:

Doc. NO. Date: Pa e:

RWPL/CP/ 18/ 00 15/08/2008 Pa e 5 o! "

Name

Si12at3re

Date

#o2tra4tor 5 #omm10 RWPL 5 Ere4tio2

#$$%o&e' (): **Y.K. CHHABRA

DGM/OS0

Co*t%o+ ,tat-,

I,,-e' . Co*t%o++e' (): **Jitendra Upadhyay

D) Ma*a e% O$e%at1o*

Raj WestPower Limited

COMMISSIONING CHECKLIST OF CONDENSER FLOOD TEST Doc. NO. Date: Pa e: RWPL/CP/ 18/ 00 15/08/2008 Pa e 8 o! "

#$$%o&e' (): **Y.K. CHHABRA

DGM/OS0

Co*t%o+ ,tat-,

I,,-e' . Co*t%o++e' (): **Jitendra Upadhyay

D) Ma*a e% O$e%at1o*

Raj WestPower Limited

COMMISSIONING CHECKLIST OF CONDENSER FLOOD TEST Doc. NO. Date: Pa e: RWPL/CP/ 18/ 00 15/08/2008 Pa e " o! " Tan er )nloading Pum*

,ST -

,ST !

Dum* Steam *oint

,ondenser

Pum* for condenser +lood Test

#$$%o&e' (): **Y.K. CHHABRA

DGM/OS0

Co*t%o+ ,tat-,

I,,-e' . Co*t%o++e' (): **Jitendra Upadhyay

D) Ma*a e% O$e%at1o*