Rajshree Cement Works -IV Evalua tion Process Bag house/ ESP

TECHNICAL EVALUATION PROCESS FILTERS

1

I N TRODUCTION Ultra t ech Cement Limite d (UCL) intends to set up a Brownfield project with clinker manufacturing capacity 10,000 tpd. This shall involve a requirement of process Bag houses and E !"s. This report covers the technical evaluation of offers and the recommendations # guidelines for negotiation, to ena$le UCL to finali%e the order for process $ag house and E !.

&

TEN DER D OCU MENT ' comprehensive tender document detailing the requirement and design data for system was issued to the following tenderers( )#s 'lstom. )#s *E'. )#s +eico )#s Therma, .

-ffers have $een received from these four suppliers. -ffers have $een reviewed and clarification meeting was held on 1./ 10 1ovem$er. This evaluation report is $ased upon revised offers and final guarantees su$mitted $y the suppliers

2 2.1

TECHN ICAL EVALUATION ENERAL The -ffers received from the $idders have $een evaluated and compared on the $asis of specifications, technical data and descriptions furnished in the offer scope of supply su$mitted $y $idders.

2.&

TECHN ICAL SPECIFICATION The technical specification and data provided $y $idders have $een reviewed and compared. The detail comparison of specification is enclosed as anne,ure/ &

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Rajshree Cement Works -IV Evalua tion Process Bag house/ ESP
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SCOPE OF SUPPL! The final scope of supply considered has $een discussed, agreed and minuted during clarification meeting held on 1./ 10 1ovem$er "

#ID DER SPECIFIC I NFOR M ATIONS The $idders under consideration manufacturing and supply of. have adequate e,perience in

5ey features of the offered system have $een compared and are enclosed as anne,ure/ 1. ummary of these for individual suppliers are mentioned as $elow( $" M%& Al&t'm 'ir cloth ratio offered is inline with the requirement. 6ompressed air pressure required for cement mill filters 74/ 0 $ar8 is on higher side. M%& EA

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Bag life guarantees offered is $est among all four suppliers. 'ir cloth ratio offered is inline with the requirement 6ompressed air pressure and quantity requirement are still awaited.

)" *"

M%& Reic' 'ir cloth ratio offered is inline with the requirement. ame $ag si%e has $een offered for coal 9 cement mill $ag filters 6ompressed air pressure and quantity requirement are still awaited. M%& Therm a + 'ir cloth ratio offered is inline with the requirement. 6ompressed air pressure and quantity requirement are still awaited !r. :rop guarantees are awaited

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Rajshree Cement Works -IV Evalua tion Process Bag house/ ESP ;igher thickness has $een considered for housing 7. mm8 and tu$e sheet 7< mm8

RECOMMENDATIONS

=inal scope sheet signed during clarification meeting should $e part of contract. =inal guarantees for $ag life and pressure drop should $e o$tained from suppliers. Based upon specification comparison, previous installation and service support following technical ranking is esta$lished( T1( Therma,, T&( 'lstom T2( *E', +eico

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Rajshree Cement Works -IV Evalua tion Process Bag house/ ESP Anne+,r e -$ C'm.ari&'n '/ 0e1 Feat,r e& Ra2 mill% 3iln #a4 h',&e

ALSTOM Type system of +'B; 10,.0,000

EA +'B; 10,.0,000

RIECO% #ETH +'B; 10,.0,000

THERMA5 +'B; 10,.0,000

*as flow in direct mode 7m2# hr8 *ross 'ir to cloth ratio 7m2#m&#min8 1o. modules Bag 7m8 of

0..2

0..12

0..14

0..3

&0 10.<& 201 @oven =i$re glass with !T=E . &<0 for 4 minutes

&& 10.?0 &?& @oven =i$re glass with !T=E . &.0

&0 10.2 &?& @oven =i$re glass with !T=E . &<0 peak for 10 minutes.

&0 10.34 201 @oven =i$re glass with !T=E . &.0

>ength

Bag :ia 7mm8 =a$ric material )a, temperature permissi$le 7continuous $asis8 :ust emission guaranteed 7mg# 1m28 -perating pr. :rop across Bag ;ouse 7Amm@g8 Bags >ife guaranteed 7;rs8

&4

&4

&4

&4

104

140

140

140

3 year full, 4#. year prorated

& year from commissioning, 2 year from supply

& year from commissioning, 2 year from supply

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Rajshree Cement Works -IV Evalua tion Process Bag house/ ESP

$asis

C'al mill #a4 /ilter

ALSTOM Type system of !ulse jet 2,&3,40. 0.?.

EA !ulse jet 2,&3,40. 0.?<

RIECO% #ETH !ulse jet 2,&3,40. 0.?.

THERMA5 !ulse jet 2,&3,40. 1

-perating *as flow 7m2# hr8 *ross 'ir to cloth ratio 7m2#m&#min8 1o. modules Bag 7m8 of

1 40.0 1&0 !'1 with antistatic 120

1 4000 14& !'1 with antistatic 1&0

& 3440 1.0 !'1 with antistatic 140

& 3440 13? !'1 with antistatic 120

>ength

Bag :ia 7mm8 =a$ric material )a, temperature permissi$le :ust emission guaranteed 7mg# 1m28 -perating pr. :rop across Bag ;ouse 7Amm@g8 Bags >ife guaranteed 7;rs8 6ompressed
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&4

&4

&4

&4

140

140

104

& year from commissioning, 20 months from supply 3

2 years

& year from commissionin g, 20 months from supply

& year from commissioning, 20 months from supply

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Rajshree Cement Works -IV Evalua tion Process Bag house/ ESP

air pr. 7Bar8 6ompressed air requirement 71m2# hr8 .?0

Cement mill &e.ara t'r 6entin4 #a4 /ilter (IU)

ALSTOM Type system of !ulse jet 1,24,000 1.01

EA !ulse jet 1,24,000 1.0

RIECO% #ETH !ulse jet 1,24,000 0.?<

THERMA5 !ulse jet 1,24,000 1.0

-perating *as flow 7m2# hr8 *ross 'ir to cloth ratio 7m2#m&#min8 1o. modules Bag 7m8 of

1 2..0 140 )i,ed felt 120

1 3<00 14& )i,ed felt ?0

& 3440 1.0 )i,ed felt 140

& 3&40 13? )i,ed felt 120

>ength

Bag :ia 7mm8 =a$ric material )a, temperature permissi$le :ust emission guaranteed 7mg# 1m28 -perating pr. :rop across Bag ;ouse 7Amm@g8 Bags
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&4

&4

&4

&4

140

140

140

>ife

& year from

2 years

& year from

& year from

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Rajshree Cement Works -IV Evalua tion Process Bag house/ ESP

guaranteed 7;rs8

commissioning, 20 months from supply 4/0 &4&

commissioni ng, 20 months from supply

commissioning, 20 months from supply

6ompressed air pr. 7Bar8 6ompressed air requirement 71m2# hr8

Cement mill &e.ara t'r 6entin4 #a4 /ilter ( U)

ALSTOM Type system of !ulse jet .0,000 1.00

EA !ulse jet .0,000 1.0

RIECO% #ETH !ulse jet .0,000 1.0&

THERMA5 !ulse jet .0,000 1.0

-perating *as flow 7m2# hr8 *ross 'ir to cloth ratio 7m2#m&#min8 1o. modules Bag 7m8 of

1 2..0 140 )i,ed felt 120

1 3<00 14& )i,ed felt ?0

1 3440 1.0 )i,ed felt 140

1 3&40 13? )i,ed felt 120

>ength

Bag :ia 7mm8 =a$ric material )a, temperature permissi$le :ust emission guaranteed 7mg# 1m28

&4

&4

&4

&4

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Rajshree Cement Works -IV Evalua tion Process Bag house/ ESP

-perating pr. :rop across Bag ;ouse 7Amm@g8 Bags >ife guaranteed 7;rs8

140

140

& year from commissioning, 20 months

2 years

& year from commissioni ng, 20 months from supply

& year from commissioning, 20 months from supply

6ompressed air pr. 7Bar8 6ompressed air requirement 71m2# hr8

4/3 1<0

Cement mill 6entin4 #a4 /ilter

ALSTOM Type system of !ulse jet 40,000 0.?<

EA !ulse jet 40,000 1.0

RIECO% #ETH !ulse jet 40,000 0.?4

THERMA5 !ulse jet 40,000 0.?<

-perating *as flow 7m2# hr8 *ross 'ir to cloth ratio 7m2#m&#min8 1o. modules Bag 7m8 of

1 2..0 140 )i,ed felt 120

1 3<00 14& )i,ed felt ?0

1 3440 1.0 )i,ed felt 140

1 3&40 13? )i,ed felt 120

>ength

Bag :ia 7mm8 =a$ric material )a, temperature

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Rajshree Cement Works -IV Evalua tion Process Bag house/ ESP

permissi$le :ust emission guaranteed 7mg# 1m28 -perating pr. :rop across Bag ;ouse 7Amm@g8 Bags >ife guaranteed 7;rs8 &4 &4 &4 &4

140

140

& year from commissioning, 20 months from supply 4/0 1&.

2 years

& year from commissioni ng, 20 months from supply

& year from commissioning, 20 months from supply

6ompressed air pr. 7Bar8 6ompressed air requirement 71m2# hr8

Clin0er c''ler ESP

ALSTOM *as hr8 flow 7m2# 13,20,000 2&,&4. area of & 3 2<4 7for 20 minutes8

EA 13,20,000 &2,3?3

RIECO% #ETH 13,20,000 21,103

THERMA5 13,20,000 20,241

!rojected collecting 7m&8 1um$er cham$ers

2 2 2<4

& 3 2<4 7for 20 minutes8

& 3 300

1o. of field per cham$er )a,. allowed temperature

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Rajshree Cement Works -IV Evalua tion Process Bag house/ ESP

6asing plate thickness 7mm8 +etention time

. 1..&

. 1<.1

. 10.?

. &0.<

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