GSE&Tools Technical Liaison Manager mailto: maint.gsetools@airbus.

com
Customer Services web site: www.airbus.com
Airbus Central Entity
1 rond point Maurice Bellonte
31707 Blagnac Cedex France




HISTORY:

TEB Issue No: Change description: Drawing Issue: Category:
2 Incorporation of an electrical cable E mandatory
3 User guide created F mandatory
4 Tool test 1 modified H mandatory


Page: 1
Date: 21/10/2013


Tool / Equipment Bulletin No: 380-A3012 Issue No: 4


MANDATORY MODIFICATION



EFFECTIVITY: A380

PART NUMBER: 98L36103002000

DESIGNATION: ADAPTER ENG BLEED TEST SET

DESCRIPTION: This tool is used to test the engine bleed system.

TOOL STATUS: N/A


NOTE: N/A.




REASON FOR CHANGE:
Tool PERIODIC TEST and MANUFACTUREUR REQUIREMENTS amended. (See chapter 8
of User guide attached below)

MODIFICATION INSTRUCTION:
-User guide (p.16) and manufacturer requirements (on drawing) updated.
1) Close the regulator 7
2) Adjusting pressure at the entrance (7) under 203 psi
3) Fully open the regulator 7
4) Adjusting pressure at the entrance to 203 psi.
5) Test time: 2 minutes
To be sure that safety valve is not trigger.
To be sure there are no leakage.
6) Increase pressure to 326 psi
To be sure that pressure P display on the manometer (4) is P 217 psi

-User guide to be attached to the toolbox.
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BLEED SYSTEM TEST SET
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Equipment:
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Revision: B00
User guide
Page 1 of 19








































Name:
P/N:
BLEED SYSTEM TEST SET
98L36103002000
USER GUIDE

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DEPARTMENT DESIGNATION
Equipment:
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Revision: B00
User guide
Page 2 of 19







Validation

Airline Name Department Date Signature
Done by Airbus F. Garson SEMSD 14.05.2013
Checked by Airbus E. Riviere SEMSD 14.05.2013
Validated by




Revisions

Revision Modified pages Description
A All Initial instructions
B 16 Tool test 1 modified













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Contents

1- Putting in service _________________________________________________ 4
2- General instructions ______________________________________________ 5
3- Description of tool ________________________________________________ 6
a. Items _________________________________________________________ 6
b. Maximum pressure of use _________________________________________ 7
4- Storage/Handling ________________________________________________ 8
c. Storage _______________________________________________________ 8
Storage condition _________________________________________________ 8
Storage case _____________________________________________________ 8
Storage box implantation ___________________________________________ 9
d. Handling _____________________________________________________ 10
Handling of case: ________________________________________________ 10
Handling of items: ________________________________________________ 10
5- Installation/Removal _____________________________________________ 11
Before installation ________________________________________________ 11
6- Use of machine _________________________________________________ 12
a. Recommended personal protective equipment ________________________ 12
b. Assembly / Disassembly of tool ____________________________________ 12
c. Drivers cab of the tool __________________________________________ 12
d. Normal use ___________________________________________________ 13
e. Incorrect use prohibited _________________________________________ 15
7- Servicing and maintenance _______________________________________ 15
f. General ______________________________________________________ 15
g. Specific maintenance ___________________________________________ 15
8- Tool Test ______________________________________________________ 16
9- Removing from service ___________________________________________ 17
10- Scrapping ______________________________________________________ 17
11- Appendices _____________________________________________________ 18





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Equipment:
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Revision: B00
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Page 4 of 19

1- Putting in service


Before using the tool, you must be sure that you have:

_____a CE declaration for the tool,
_____a CE declaration for the standard items on the tool,
_____ a commissioning declaration,
_____utilisation and maintenance instructions,
_____the declaration of last test of tool under load,
_____an up-to-date and in-order maintenance book,
_____knowledge of the AMM task relevant to the use of the tool.

A manufacturer's plate must be placed on the tool, it must include:
_____the name and address of the manufacturer,
_____the tool number,
_____the year of manufacture,
_____the serial number,
_____the regulatory "CE" marking,
_____the weight of the tool,
_____the SWL of the tool,
_____if the tool is mobile, its maximum speed.
D
o
c
u
m
e
n
t
s


O
n

t
o
o
l


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Equipment:
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Revision: B00
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Page 5 of 19

2- General instructions
a. Before using the equipment, you must, to ensure safe use of the tool and its efficiency,
read these instructions for use and comply with all recommendations given.
b. The instructions for use are not a training manual.
c. These instructions for use must be placed at the disposal of all operators.
d. Read and keep legible the instructions given on the tool. Do not use the tool if the
markings are not legible.
e. When not in use, the operator will preserve the tool from all uncontrolled operations.
f. Before each use, check that the machine is in good condition.
g. Never use the tool if it is visibly not in good condition.
h. Never apply a load or a force to the tool greater than the maximum operating load.
i. Name of the manufacturer responsibility is limited to the installation/removal and
utilisation configuration described in these instructions. Any use not in compliance with
the instructions for use may lead to risk of damage to persons, goods or the environment.
j. Name of manufacturer declines all responsibility for the consequences of all
modifications made to the tool outside of his control.
k. Read the safety regulations applicable to the tool and strictly apply them.
l. The head of the plant is responsible for enforcing the prevailing "user's regulations".
m. The tool can be used only by capable, trained and competent operators.



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Equipment:
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Revision: B00
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3- Description of tool

Name: BLEED SYSTEM TEST SET
P/N: 98L36103002000
Manufacturer:
CE marking: YES
Year of manufacture:
Essential function:

This tool is used to check the engine bleed air supply
system.
Weight of tool: The tool weighs 14.6 kg
Dimensions of deployed tool:
Maximum pressure of use: 15 bar
Type of energy used by this tool: Pneumatic
Number of persons required to use the
tool:
1
Working environment:

The tool will be used for a maintenance task in an
environment provided for this purpose.
a. Items
Cf. 98L36103002000 - Bleed system test set
98L36103002040 - Hose equiped



















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Revision: B00
User guide
Page 7 of 19

b. Maximum pressure of use

Hose equiped + Subset short bend flexible :
- 98L36103002040 + 98L36103002108



















Hose equiped + Subset Half-rigid tube in T form :
- 98L36103002040 + 98L36103002110



















15 bar max
217 psi max
3.1 bar max
45 psi max
108
110
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14/05/2013
DEPARTMENT DESIGNATION
Equipment:
98L36103002000
Revision: B00
User guide
Page 8 of 19


4- Storage/Handling
c. Storage
Storage condition
When not in use, the tool must be stored in the case provided for this purpose under
conditions avoiding damage due to the following risks: co
Chemical: oxidation due to humidity the source of which is:
Rain (water dripping directly onto the case).
Condensation (by variation of the relative humidity of the air related to
variations in temperature).
Mechanical: surface accidents, breakage.
Storage case

- Quantity:

Reference 98L36103002112
Dimensions: 560 mm x 440 mm x 220 mm
Empty weight: 9.2 kg
Total weight: 14.6 kg






















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Equipment:
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Revision: B00
User guide
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Storage box implantation

The tool 98L36103002000 must be stored in its case (P/N -112).



























Qt Rep. Dsignation
1 01 Adapter (P/N 042, 044, 052, 054, 056, 058, 060, 062, 064, 066, 068, 070, 072)
1 02 Subset bottle connection (P/N -100)
1 03 Subset cross-shaped (P/N -102)
1 04 Subset long flexible (P/N -104)
1 05 Subset manometre (P/N -106)
1 06 Subset short bend flexible (P/N -108)
1 07 Subset half-rigid tube in T form (P/N -110)
1 08 Electric cable (P/N -208)




05
02
03
04
06 + 07
01 + 08
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Revision: B00
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d. Handling
Handling of case:

The handling of the storage is manually carried out.

Handling of items:

All items of the tools can be handled with the hand


Note: Name of manufacturer declines all responsibility for the consequences of all
inappropriate handling which may lead to risks of damage.
























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Equipment:
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Revision: B00
User guide
Page 11 of 19


5- Installation/Removal
Before installation
Check that the various items of the tool are in good condition.
Check the validity of the last conformity check.
Read the installation instructions given below.
Check the strength of the bearing or attachment points if applicable.
Before connecting the bleed test set, make sure that the stop valve is turn off.

Hose equiped + Subset short bend flexible :
- 98L36103002040 + 98L36103002108















Hose equiped + Subset Half-rigid tube in T form :
- 98L36103002040 + 98L36103002110

















108
110
106
102
104
100
Vanne darrt
Adaptateurs
Adaptateurs
106
100
Vanne darrt
102
104
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Revision: B00
User guide
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6- Use of machine
a. Recommended personal protective equipment


Gloves Shoes Helmet Glasses Overalls

b. Assembly / Disassembly of tool

Use the tool only in daylight or with a good quality artificial light.

NOTE: In reason of risk of lashing do not disconnect hoses under pressure. Follow
up the check list.

The operator must be in a comfortable and stable position to use the tool correctly.
Be particular careful during manipulation in altitude.
Never use the tool if elements are damaged or worn.

c. Drivers cab of the tool
- 1 person.
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d. Normal use
- Before any operation, use the snaphooks attached to fixed points.






1. Turn off valves stop (1) and purge
(2).










2. To connect the threaded plug (3)
of the flexible device (040) to the
bottle.











3. According to the test, connect the
adapter (042) or (044) or (064) or
(066) or (068) or (070) or (072)
with the elbow (Y40604-15) of
hose (108), then connect with the
plane connectors.





(2)
(1)
(3)
Bottle
Adapters
(Y40604-15)
(108)
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Revision: B00
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Page 14 of 19


4. Reset manometer (4).

5. Adjust pressure with regulator (5)
(*).

6. Turn on valve (1).

7. Operate the tests.

8. Turn off the bottle.



9. Blow off hoses by opening
slowly the valve purge (2).

10. Select to zero the regulator (5).

11. Switch off manometer (4).

12. Disconnect hoses with the plane.

13. Disconnect bottle.







Testing sensor 18HA :
- Replace the hose (108) by the hose (110) and
connect it on the sensor.
- Performing operations as previously.





(*) Check the pressure at 15 bar (217psi) on regulator (7) when using hose (108)
(*)Check the pressure at 3.1 bar (45psi) on regulator (7) when using hose (110)

NOTE : Reset to zero the manometer (4) before each measurement.


(4)
(5)
(1)
(7)
(4)
(5)
(2)
Bottle
(7)
(110)
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e. Incorrect use prohibited
Tool 98L36103002 000 can be used only to check the engine bleed air supply system.
Any other use will be considered as incorrect.

7- Servicing and maintenance
f. General
Servicing and general maintenance must be done before each use.
The servicing and maintenance of the tool must be done when it is removed or in a rest
configuration.
For the tool:
Examination of conservation status, operating test.
The protectors and protective devices are in place and ensure their functions.

g. Specific maintenance
Keep all connections tightened to ensure safe conditions of use. Regular maintenance
is essential for safety and to keep a correct level of performance.
For safety reasons, do not use the tool with damaged or worn components.
Worn components must be replaced, not repaired.
Use original parts. Parts of inferior quality could damage the tool and be a risk to
safety.
To check the state of tool.















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8- Tool Test
AIRBUS recommends that a pressure test is conducted every 6 months in agreement
with French legislation.
If the frequency of these pressure tests is more critical in the country where the tool is
used, AIRBUS recommends that the user complies with the frequency of the pressure
tests in the country where the tool is used.

The periodic pressure test has to be done with a factor of 1.5.

Test 1 - Hose equiped + Subset short bend :
- 98L36103002040 + 98L36103002108

















1) Close the regulator 7
2) Adjusting pressure at the entrance (7) under 203 psi.
3) Fully open the regulator 7
4) Adjusting pressure at the entrance to 203 psi.
5) Test time: 2 minutes
To be sure that safety valve is not trigger.
To be sure there are no leakage.

6) Increase pressure to 326 psi
To be sure that pressure P display on the manometer (4) is P 217








108
(7)
(4)
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14/05/2013
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Equipment:
98L36103002000
Revision: B00
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Page 17 of 19




Test 2 - Hose equiped + Subset Half-rigid tube in T form :
- 98L36103002040 + 98L36103002110


















9- Removing from service
When removing from service, the user must check that:
No load remains suspended.
If the tool is removed, it must be stored in its case.
During short-term removal from service, if the tool remains installed on the
aircraft, make sure that the installation is correct.
For long-term removal from service, the tool must be removed and stored in its
case.

10- Scrapping
If the condition of the tool is obsolete and liable to cause risks, the user must ensure
that it will be made inoperative.

110
3.1 x 1.5 = 4.7 bar
45 x 1.5 = 68 psi
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11- Appendices

















Appendices
Typical documents
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Page 19 of 19

Static load test attestation



Company: Name :___________________________________________________________
Address :___________________________________________________________
Address :___________________________________________________________

Location: Name :___________________________________________________________
Address :___________________________________________________________
Address :___________________________________________________________



Name of manufacturer :___________________________________________________________
P/N :__ 98L36103002-000__________________________________
Date of manufacture :___________________________________________________________
S.W.L :_ 15 bar______


Static load tests
SWL Proof test factor Test time (min) Load applied
Hose equiped 1.5

Proof test performed in the presence of:
_________________________________
Function:
_______________________________________

Result of proof test
We, the undersigned, certify that this working equipment has undergone the proof tests without failure.
No permanent deformation was observed.

Date: ___ /___ /___ Signature:
Inspectors:
Company in charge of tests
Equipment
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Pression d'essai:
Essai n1
Test n2 : 45 x 1.5 = 68 psi
1) Fermer le rgulateur 7
2) Rgler la pression d31alimentation en entre
(7) en dessous de 14 bars
3) Ouvrir le rgulateur 7 au maximum
4) Ajuster la pression d31entre 14 bars
5) Dure du test : 2 minutes
- S31assurer que la soupape de scurit ne
s31est pas dclenche.
- S31assurer qu31il n31y a pas de fuite.
6) Augmenter la pression jusqu31 22.5 bars :
- S31assurer que la pression P affiche sur le
manomtre (4) est P 15 bars
1) Close the regulator 7
2) Adjusting pressure at the entrance (7) under
203 psi.
3) Fully open the regulator 7
4) Adjusting pressure at the entrance to 203 psi.
5) Test time: 2 minutes
-To be sure that safety valve is not trigger.
-To be sure there are no leakage in the tool.
6) Increase pressure to 326 psi
-To be sure that pressure P display on the
manometer (4) is P 217 psi
3.2
A0
T 1/1
AIRBUS SAS
CODE FABRICANT FAPE3
C
The content of this document is the property of AIRBUS SAS. It must not be used for any
purpose other than that for which it is supplied nor may information contained in it be
disclosed to unauthorized persons. It must not be reproduced in whole or in part without
permission in writing from AIRBUS SAS. AIRBUS SAS 2001. All rights reserved.
0 100
MILLIMETRES
INCHES
10
1 2 3 4 0
20 40 30 50 60 70 80 90
SHEET ISSUE
SIZE PROJECTION
TITLE : AIRBUS
APP WTS PROCESS D
CHK STRESS DWG.SYST D
D.O.ORIG
DRN
IDENTIFICATION MARKINGS
ABD 0003 DRAWING N
INTERCHANGEABLE PART NO YES SCALE VALID FOR MASTER DRAWING ONLY
SURFACE FINISH
ABD 0002 ABD 0001-1
LIMITS NOT STATED
Ce plan a ete realise par ordinateur (Catia v5) toute modi-
fication ne pourra etre executee que par des moyens cao
MODIFICATIONS
Issue
DATE:
Issue
NAME :
KIT DE TEST PNEUMATIQUE
BLEED SYSTEM TEST SET
98L36103002
14
SEMSD
SEMSD SONOVISION SEIV M.P.
A
14/12/2007
SEIV M.P.
Issue
DATE:
Issue
NAME : B
03/03/08
SEIV M.P. 4827/W
- NOUVELLE PLANCHE
- NEW SHEET
- MODIFICATIONS PAGES 1 A 5
- MODIFICATIONS SHEET 1 TO 5
Issue
C NAME :
DATE: 16/03/10
MMT G.D.
- MODIFICATIONS PAGES 2 A 4
- MODIFICATIONS SHEET 2 TO 4
Issue
D NAME :
DATE:
SEMSD
13/05/2013
- NOTICE D'UTILISATION CREE
INDEPENDAMMENT DE LA LIASSE
- USER GUIDE CREATED
INDEPENDENTLY OF THE DRAWING
Issue
NAME :
DATE:
SEMSD E
21/10/2013
- TEST 1 MODIFIED
E
Cet outillage entre dans le champ d'application de la directive "Equipements sous
pression" 97/23/CE rglementant, sur le plan scurit et sant, la conception et la mise
sur le march de ces quipements dans l'Union Europenne. La conception de cet outillage a
t ralis par AIRBUS-SAS dans le respect de cette rglementation. Lors de la mise sur le
march de chaque exemplaire de cet outillage, le fabricant doit respecter les exigences
dtailles ci-dessous.
- MARQUAGE:
Pour tre conforme aux exigences rglementaires, le marquage doit indiquer:
- L'identit du fabricant.
- L'identitification de la masse de l'outillage.
- L'anne de construction.
- Le numro de l'outillage (et ventuellement ses principaux sous-ensembles).

- UTILISATION:
Lors de sa livraison, le fabricant doit joindre l'outillage:
- La notice d'utilisation de l'outillage et les annexes associes.
- La notice d'utilisation des lments du commerce.
- DECLARATION "CE" DE L'OUTILLAGE :
Cette dclaration doit tre tablie selon le modle ou les prescriptions
rglementaires et jointe par le fabricant et/ou le vendeur de l'outillage.
- DECLARATION "CE" DES ELEMENTS DU COMMERCE :
Pour tous les lments achet dans le commerce, le fabricant et/ou le vendeur,
doivent joindre la dclaration "CE" de l'lment l'outillage.
L'application des mesures ci-dessus permet de respecter les exigences
europennes en matire de scurit intgres aux machines et quipements.
EXIGENCES FABRICANT
ESSAIS DE L'OUTILLAGE
- Effectuer un test de pression des FLEXIBLE
EQUIPE 040+108(essai n1) raccordsavec mes
ADAPTEURS (042) et (044) .
044+110 (essai n2)
Essai n2: 3,1 x 1,5 = 4.7 bar
MANUFACTURER REQUIREMENTS
This tools enter the field of application of the directive "Presure equipment"
97/23/CE, regulating, for safety and health, the design and the marketing of these
equipments in the European Union. The design of this tools was made by AIRBUS-SAS in
respect of this regulation. At the time of the marketing of each specimen of this tool,
the manufacturing must answer to the requiements detailed bellow.
- MARKING :
To be conform with the regulations, the marking must indicate:
- The identity of the manufacturer.
- The identification of the tool weight.
- The year of the manufacture.
- The tool number (and possibly its main subsets).
- INSTRUCTIONS :
At the time of delivery, the manufacturer must join to the tool:
- The note of use of the tools and appendices associated.
- The note of use of elements commercial.
- "CE" DECLARATION OF THE TOOLS :
This declaration must be established according to the model or lawful
regulations and the manufacturer and/or salesman must join it to the tool.
- "CE" DECLARATION OF THE COMMERCIAL ELEMENTS :
For each commercial element of the tools, the manufacturer and/or salesman must
join the element CE declaration to the tool.
The application of the rules above allows to respect the European requirements
about tools integrated safety.
TOOL TESTS
-Carry out a pressure test of the HOSES
EQUIPED 040+108 (test n1) connected with
the ADAPTERS (042) ans (044). Then 040+110
(test n2)
Test pressure :
Test n1:
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REFERENCE TEB_380A3012_L36D12058290
Distribution List
ISSUE 4 DATE 21 Oct 2013
AIRBUS S.A.S. 2013. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
TEB_380A3012
Distribution List
ELECTRONIC DISTRIBUTION LIST
MOREIRA EDUARDO [SEOT4]
PINCON BRUNO [SEOT4]
Pohl Johannes [SMM25]
Schlegel Reinhard [SMM25]
Higgs Georgina [SEMSB]
HERAL JEAN-MARC [SEMSB]
LAROYE PIERRE [SEMSB]
SOUYRI PIERRE [SEMSB]
HERRY ARNAUD [BLTIN2]
VIGNEAU PHILIPPE [BLTIN2]
Rogers Michael [ANCSMM]
CHRISTIAENS ARNAUD [SEMSB]
LAUNES Franck [for ESOBE] (SONOVISION ITEP)
sales@fieldinternational.com
v.rey@dedienne-aero.com
wogse@sonovisiongroup.com
maint.gsetools@airbus.com
programs.gsetools@airbus.com
EIectronicaIIy vaIidated - ReIeased on 22 Oct 2013

REFERENCE TEB_380A3012_L36D12058290
Validation Report
ISSUE 4 DATE 21 Oct 2013
AIRBUS S.A.S. 2013. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
TEB_380A3012
Validation Report
AUTHORS AGREEMENT
Name [Siglum] Date
BATTIN Martine [for SEMS]
(SONOVISION ITEP)
22 Oct 2013 Electronically validated
AUTHORIZATION
Name [Siglum] Date
BATICON-RAMOS GUILLERMO
[SEMSD]
23 oct. 2013 Electronically validated
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