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DOW Water and Process Solutions

Street and city Phone: number or other E-Mail: or fax or other
http://www.amberlite.com

CALCULATION OF A DEMINERALISATION PLANT WITH ROHM AND HAAS ION EXCHANGE RESINS
Client Project name Project code
[ID]

SCI

Date of project

24 aug 2012 30 aug 2012 M. Slagt

12:59:48

cambridge case 1 no degas weak Date of printout strong SCI_WS_WS_nodegas

[380]

IXCalc user

1. GENERAL REMARKS Strong acid & strong base resin data relate to resins in Na & Cl form respectively. 2. ORIGIN AND PRE-TREATMENT OF THE WATER Origin Pre-treatment river UF

1.9.1

3. WATER ANALYSIS [meq/L] Ca : Mg + Fe : Na : K: NH4 : Total Cations 0,700 0,300 1,000 0,000 0,000 2,000 Cl : SO4 : NO3 : HCO3 : 1,100 0,200 0,000 0,700 ) ) EMA : ) CO2 : SiO2 :

1,300 0,715 0,2500 2,265

(after cation exchanger)

Total Anions Free CO2 :

2,000 0,015

(after cation exchanger)

Temperature 5 C Organics 20 mg/L as KMnO4 4. OPERATION DATA Flow rate per line Running time Regenerants 300,0 m3/h net 13,0 hours 32 % HCl

Approximate pH 8,3 @ 25C Approx. conductivity 216 S/cm @ 25C

307,7 m3/h gross 3 900 m3 net run 50 % NaOH

( 2)

5. LAYOUT OF THE PLANT (Without Degasifier) [6] WAC - SAC - WBA - SBA Amberlite IRC86RF - Amberjet 1000 H - Amberlite IRA67RF - Amberlite IRA458RF Cl

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6. CALCULATION OF THE EXCHANGERS Resin choice Resin volume [litres]

Reference ionic form for calculation

Amberlite IRC86RF 7750

H

Amberjet 1000 H 7685

Na

Amberlite IRA67RF 7550

Free base

Amberlite IRA458RF Cl 7700

Cl

Volume to purchase [L] Running time [h] Gross throughput [m3] Ionic load [eq] Organic load [g/L R as KMnO4] Operating capacity [eq/l R] Flow-rate [BV/h] Regenerant mode Leakage (overrun) [%] Regenerant type Concentration [%] Regenerant ratio [% theory] Regenerant Level [g/L R] Total regen. [kg 100%] Consumption [g/m3 treated water] Excess of regenerant [eq] Dilution water [m3] Regen. displacement [m3] Fast rinse [m3]
(Total recycle rinse)

13,0 4001 2716 0,35 39,7 Amberpack 3

8450 13,0 4001 5285 0,69 40,0 Amberpack HCl 5,0 157 39 302 77,4 272 5,1 23,2 0,0 0,0

13,0 4001 7820 11 1,04 40,8 Amberpack 3

13,0 4001 1242 4 0,16 40,0 Amberpack NaOH (5C) 3,2 1048 68 521 133,5 3954 15,2 57,2 0,0 0,0

110

151

0,0 0,0 102,2 206 0,85

0,0 0,0

Backwash water [m3] Total waste water [m3] TDS of waste [meq/L] Safety factors Leakage Sizing and pressure drop External diameter [mm] Filter area [m2] Linear velocity [m/h] Bed depth shrunk form [mm] Bed depth swollen form [mm] Bed depth end of run [mm] Pressure drop [kPa]

0,72 < 0,8 S/cm

0,92

0,37 < 0,09 mg/L SiO2

2900 6,49 47 1195 1220 1220 112

2900 6,49 47 1185 1265 1226 99

2900 6,49 47 1164 1273 1273 89

2900 6,49 47 1187 1318 1289 92

These suggestions and data are based on information we believe to be reliable. They are offered in good faith, but without guarantees, as conditions of use of our products are beyond our control. The plant manufacturer remains therefore responsible for plant performance. Suggestions for uses of our products should not be understood as a recommendation to infringe any patent. Amberpack is a technology licensed by Rohm and Haas Company to selected OEMs. Safety factors should always be smaller than 1.0. Dow Water & Process Solutions SCI_WS_WS_nodegas [380] IXCalc 1.9.1

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