Winch Power & Performance

Variables Sheet Input Name Output Unit Comment

Date _2 _3 _4 1. Nc Pl Sl

"03-Apr-2012"

Customer:

Description: Project Number: Analyst:

Insituform 12459 JY

2x540 with standard 12.3 CIR gear motors 7/8" cable

*** Winch Specifications - Hydraulic *** ***PRELIMINARY*** Number of Cables Line Pull per Cable on Designated Layer Line Speed on Designated Layer Designated Layer for Line Pull Number of Layers *** Cable ***

50,000. 10. 5. 5. 10.

Lnt n

125.14

lb

fpm

Lns Wd Dc in lb ft ft min

Designated Layer for Line Speed Number of Dead Wraps (on Layer 1) Cable Diameter (nominal)

0.875

S_Cable Cable_fact Lc La

79,702. 1.6 3,920. 3,880. 30.08 128.98

Estimated Cable Strength (6x19 EIPS [1960 N/mm^2]) Cable Factor ( ECS / Line Pull) Length of EACH Cable Length of Active EACH Cable Time to Haul In Active Cable Average Line Speed *** Drum***

S_time V_avg 24.00 48.00 40.00 n Db Df Fw

fpm in in in

"A" Barrel Diameter [Root Dia. of Grooving] "B" Flange Diameter "C" Width Between Flanges (EACH Cable) Spiral Grooved Drum ('y,'n) LeBus ('L) Free Flange Ratio of Layer 1 Pitch Dia to Cable Dia Free Flange in Cable Diameters Total Number of Wraps Cable Diameter (used for calculations) Cable Pitch/Groove Pitch _ *Fleet Angle MAXIMUM *Fleet Angle MINIMUM MINIMUM Distance to 1st Fixed Sheave

Grv Ff

CDd Ff_Cable Wt Pc Dcm

28.43 3.25 3.71

D:d in

45.71 0.875 0.875

in in deg

1.50 0.50

Af

Af_MIN Dist

62.

deg ft

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Winch Power & Performance

Input Name Output Unit Comment

Dist_MAX

187.

ft

MAXIMUM Distance to 1st Fixed Sheave _ *** Drive Specifications *** Drum Torque Drum Speed Drum Power _

To

No

1,015,625. 14.996 241.65

lb-in rpm HP

HPo

2. 3.

139.372 0.975

Im Rr Rno Reff

*** Winch Drive *** Number of Drives Reduction Ratio (X:1)

Number of Reductions per Drive _ 3,931. 130.36 lb-in rpm HP

Mechanical Efficiency per Reduction *** Input Power *** Drive Input Speed _

2,090.

Tm

Nm

Drive Input Torque (each) Drive Input Power (each) **** Hydraulic Motor ***

HPm

'Gear 0.93 0.75 0.84

12.30

Type Disp Ev Mvl Ets Etr

in^3 8. GPM

Motor Type

Motor Displacement

Motor Volumetric Efficiency

Motor Volumetric Loss (gpm)

Motor Torque Efficiency (Start) Motor Torque Efficiency (Run) _ *** Hydraulic Power ***

Ps Pr HP_Hydr Flow Flow_Sys

2,677. 2,391. 119.7 239.3 166.90

psi psi HP

Hydraulic Pressure Across Motor (Start) Hydraulic Pressure Across Motor (Run) Hydraulic Power per Motor (Run) Flow Rate per Motor Winch Hydraulic Flow required Winch Hydraulic Power (Run) _ _ _ _

GPM GPM HP

HP_Hyd_Sys

333.80

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Winch Power & Performance

Input Name Output Unit Comment

*LANTEC Hydraulic Power & Performance

Table: Drum Layer Speed_fpm Pull_Lb Cable/lyr_ft Total Cable_ft Cable PD_in

1 2 3 4 5 6 7 8 9 10
Layer

97.7

104.5 111.4 118.3 125.1 132.0 138.9 145.7 152.6 159.5

Speed (mpm)

81,658. 76,291. 71,586. 67,427. 63,725. 60,409. 57,420. 54,714. 52,251. 50,000.

298. 319. 340. 361. 381. 402. 423. 444. 465. 486.

298. 616. 956.

24.88 26.63 28.38 30.13 31.88 33.63 35.38 37.13 38.88 40.63
Cable PD (mm)

1,316. 1,698. 2,100. 2,524. 2,968. 3,433. 3,920.

Table: Drum_Metric

1 2 3 4 5 6 7 8 9 10

29.8 31.9 34.0 36.0 38.1 40.2 42.3 44.4 46.5 48.6

Pull (tonne) Cable/lyr (m) Total Cable (m)

37.04 34.61 32.47 30.58 28.91 27.40 26.05 24.82 23.70 22.68

91. 97.

91.

104. 110. 116. 123. 129. 135. 142. 148.

188. 291. 401. 518. 640. 769. 905. 1,046. 1,195.

632. 676. 721. 765. 810. 854. 899. 943. 987.

1,032.

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