1D 2D 3D ... GO!

3D Displacement Sensing in VisionPro

Bart Stroo Application Engineer Northern Europe

Agenda
Understanding Displacement Sensing Typical Applications Demonstration Cognex DS1100 Displacement Sensor Questions & Answers

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Understanding Displacement Sensing

Measure displacement of structured light
Line Laser High Speed Camera Actual Camera Image

Object height

Laser displacement

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Laser & Camera in compact housing

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Possible Image Formation Results

1D 2D 3D
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Measurement / Inspection lineup

1D
Width Length Position Rotation Area X

2D
X X X X X

3D
X X X X X

Height
Angle Volume Tilt 3D Profile 3D Shape

X
X

X
X X X

X X

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Best usage of technology

Continuous Material
Profile, Simple Glue Bead / Welding Edge Tracking, Gap / Flush

1D

Hard 2 C with Grayscale camera

OCR on tires, Complex Glue Bead Presence / Absence

2D

Shape inspection
Assembly Verification Volume , Height, Tilt

3D

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Typical Applications
Automotive
OCR Glue & grease measurement Gap measurement Robot guidance

Food & Beverage

Presence/absence Portioning (volume & dimensions) Cap height & skew

Electronics

Substrates in carriers Carrier & PC board flatness

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3D Inspections

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Calibrated 3D Measurements

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Contrast Independent Inspection

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Demos

Summary Demo
Simple access to 3D functionality
Volume, Height, Tilt angle of objects Out of the box calibrated results in mm

Increased robustness
Use 2D results in combination with 3D results

Ease of use
Work with ground truth data vs. contrast

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Introducing Cognex DS1100

Industrial Hardware
24VDC Power IO + Encoder IP65 Enclosure GigE Connector

Status LEDs

Camera

658nm Laser Class 2M

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DS1100 Mounting Options

Mounting bosses M6

Through-body mounting Precision Mounting Pins

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Field of View and Working Range

120mm 295mm

120mm

175mm

Maximum Object Distance

Maximum Object height

Minimum Object Distance

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High Precision Measurements

60mm Z = 7m X = 70m

100mm

Z = 20m X = 110m 40mm 40mm

132mm

Z = 40m X = 150m Z precision is 1/16th of a Pixel X precision is 1 Pixel

1024 Profile Points

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Profile Rate
DS1100 profile speed
4500 4000 3500 3000 2500

Up to 4.2 kHz

2000
1500 1000 500 0 20 60 100 140 180 220 260 300 340 380 420 460 500

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DS1100 Package
DS1100 hardware and VisionPro software
VisionPro Max with DS1100 3D Tools

Required Accessories
IP65 Ethernet Cable IP65 Power & IO Cable
DS1100

+
VisionPro VisionPro

Optional Accessories
Right angle mounting bracket IP69K Stainless steel enclosure

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Summary Cognex DS1100

Sensor designed to inspect and measure in 3D
Height, Volume, Tilt, shape, OCR

Factory calibrated 3D inspection

Real world measurements in mm

Contrast independent Inspection

Dark objects on dark background

Simple Robust Solutions

VisionPro processing ground truth 3D data

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Next Steps
Get in contact with your Cognex Sales Engineer
Visit us at booth 50 Request a visit Sample / Application evaluation

Attend DS1100 single day training

Karlsruhe, 13-6-2013

Send me a mail for unanswered questions

bart.stroo@cognex.com

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Q&A