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REXROTH ABUKG Filter-Cooler Circulation Circuit With In-Line Filter
REXROTH ABUKG Filter-Cooler Circulation Circuit With In-Line Filter
REXROTH ABUKG Filter-Cooler Circulation Circuit With In-Line Filter
Type ABUKG
RE 50126/02.05
1/10
Component series 1X with: circulation pump type PGF2 or type PVV el. motor, frame sizes 80 to 132 low-pressure in-line filter to DIN 24550 plate-type heat exchanger electrically operated water valve
HAD 7235
HAD 7236
Table of contents
Contents Features Ordering code Circuit diagram Selection table Technical data Noise level guideline Cooling capacity curves Unit dimensions: Page 1 2 3 3 4 4 5 Type ABUKG-..K... (console mounting) 6 Type ABUKG-..V... (tank top mounting) 7 8 9 10
Features
Compact circulation circuit with pump, mounted low pressure filter and plate-type heat exchanger Designed according to the modular principle Depending on the requirements, mounted on a console or on a mounting plate Application Any hydraulic system, in which heat is generated through power losses, requires active cooling during continuous operation. The dissipation capacity of the tank is often not sufficient to ensure a stable heat balance during long periods of operation. Due to their compact design, these circulation circuits can be mounted to the tank wall, on top of the tank or on other machine components. The basic elements are an internal gear pump of type PGF2 or a fixed displacement vane pump type PVV, a low-pressure filter and a plate-type heat exchanger. General The units are fitted with a low-pressure filter. Electrical clogging indicators signal when a filter element has to be changed. The water consumption depends on the utilisation of the power unit and the inlet temperature differential. The water supply for cooling purposes is regulated by an electrically operated water valve. Circulation units of version ABUKG-..K are fitted with a drip tray for collecting oil that is spilled during filter changes.
Connection sizes for flanges and fittings Mounting options Spare and wear parts list
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Bosch Rexroth AG
Industrial Hydraulics
ABUKG
RE 50126/02.05
1X
E
Water valve El. operated G1
E=
In-line filter to DIN 24550 Flow qV at p = 0.5 bar and HLP at 50 C = Without in-line filter 63 = qV = 35 L/min 100 = qV = 48 L/min 160 = qV = 110 L/min 250 = qV = 150 L/min =K =V = 1X 4= = 0K06 = 0K10 = 0K26 = 0K34 = 0K38 = 0K42 Version: K 80 = 90S = 100L = 132S = 13 = 18 = 46 = 60 = 98 = B3580 B3590S B35100L B35132S A0 = Supply voltage (example) 1) 230/400V D/Y; 460V Y Number of pins For example, 4-pin Motor frame size Version: V B580 B590S B5100L B5132S
RE 50126/02.05
ABUKG
3/10
Circuit diagram
Type ABUKG-..K... Type ABUKG-..V...
6
B
WA
7 5
10 m 75% 100% Water b
B WA
5
10 m 75% 100%
6 7
Water A b WE P
WE
4 1 M
8 M 1
a
8
P
3
T
2
P S S T 7 Oil/water heat exchanger 8 El. operated water valve
2
1 El. motor
3
5 In-line filter 6 Hose
Version for console mounting ABUKG-..K... R901061642 R901061643 R901061644 R901061645 R901061646 R901061647
Weight in kg 40 56 76 78 94 120
Version for tank top mounting ABUKG-..V... R901068757 R901068758 R901068759 R901068760 R901068761 R901068762
Weight in kg 45 72 86 87 90 136
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Bosch Rexroth AG
Industrial Hydraulics
ABUKG
RE 50126/02.05
Technical data (for applications outside these parameters, please consult us!)
Line ports Oil side Connection thread to ISO 1179 Pipe connections to DIN 2353 / ISO 8434 Flanges to ISO 6162 Thread to ISO 228/1 Fitting to DIN 2353 light / heavy series Mineral oil HLP46 to DIN 51524 part 2 (other hydraulic fluids on inquiry) Please observe our regulations and data sheet RE 07075. C 30 to 80, for other temperatures, please consult us Vertical Potable, process, stream and river water Cooling water requirement: VK = 0.5 x Voil [L/min] Heating (H2O): = 14 x power loss (kW) / VK [K] Pump type PGF2 Pump type PVV bar bar bar 0.6 to 3 0.83 to 1.5 16 (at least 3 to 5 bar) 230 / 400 V - 50 Hz to IEC 38; 460 V - 60 Hz or 400 / 690 V - 50 Hz to IEC 38; 460 V - 60 Hz Clockwise Electrically operated 2/2 directional water valve AB21-23 Controlling of water valve: e.g. with thermostat to AB31-14 Class 21/19/16 10 The components are provided with a primer coat!
Perm. operating pres- Oil side sures at inlet (absolute) Water side Motor voltage / frequency
Max. permissible degree of contamination of the hydraulic fluid Cleanliness class to ISO 4406 (c) Filter rating Surface protection m
For installation, commissioning and maintenance of oil-hydraulic systems, please observe RE 07900! Further data sheets: AB 32-12 RE 10213 RE 10335 RE 50086 RE 51066 Heat exchanger oil / water system: Plate-type heat exchanger Internal gear pump type PGF, fixed displacement Fixed displacement pump types PVV and PVQ Pressure filter to DIN 24550 for installation in pressure lines, type ABZFD Pump-motor group type ABUPG for circulation circuits
The units are designed and manufactured in accordance with the harmonised EN standards / specifications.
RE 50126/02.05
ABUKG
5/10
ABUKG-.....-15-1X/...
C 5C 60 5
60 C
60 C
55 C
55 C
50 C
50 C
50 C
ABUKG-37.-1X/... 64 60 56 52 48 44 40 36 32 28 24 20 16 12
60 C
25 23 21 19 17 15 13 11 9
32 28 24 20 16 12
C 55 C 50 C
55
55 C 50 C
C 50 C
6/10
Bosch Rexroth AG
Industrial Hydraulics
ABUKG
RE 50126/02.05
3 4
S WE
H3 H4 35 12
WE
2 8 5 6
100
H2
213
B4
H1
3400,5
1 7
WA
30
L20,5 20 L30,5 L1
Dimensions L1 400 360 520 480 115 465 530 380 430 58 114 L2 L3 L4 107 L5 345 L61) 400 420 B1 310 B2 55 48 B3 102 118 182 211 230 246 B4 67 83 147 176 195 211 B51) 325 330 390 400 450 455 680 470 H1 430 H21) 430 660 710 680 850 104 167 110 110 H3 H4
37 550 390 510 495 585 1) Dimensions L6, B5 and H2 are approximate dimensions. For connection sizes S, T, WE and WA, see top of page. Tolerances according to: General tolerances to ISO 2768-mK Tolerancing principle to ISO 8015
RE 50126/02.05
ABUKG
7/10
WE
H5
1 6 8 7 WE T
12xD L3 L2
H4
T
H2
WA
B1 B2 B2
H1
2 S 3
WA
213 L2 L1 L5 L2
H3
H6
B3 15
2 Pump mounting bracket + coupling 4 Pressure measuring point Cooling capacity in kW 4 7.5 15 22 28 37
1)
L1 420
L2 130
L3 112 157
B1 420
B2 130
B3 60 115
D 11,5
H1 16
H2 79 98 162
480
150
97 100
480
150 110
13,5
19
570
180
570
180
For connection sizes S, T, WE and WA, see top of page 8. Tolerances according to: General tolerances to ISO 2768-mK Tolerancing principle to ISO 8015
12xM
B2
B2
B4
Cooling capacity in kW 4
Dimensions L2 130 150 180 L6 360 420 510 B2 130 150 180 B4 360 420 510 M M10 M12
B2
7.5 / 15 / 22 / 28 37 15 15 L6
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Bosch Rexroth AG
Industrial Hydraulics
ABUKG
RE 50126/02.05
G1
G1
G1
SW41 650 1)
Fig. 3 2)
40
D2
4 x 7
8 35 51
B1
B2
Dimensions L1 H1 H2
D1
D2 28 42 48.3 60.3
69.9
94.0
150
35.7
83.0
13
D3 Fig. 3 2) 1 42.9 97 Dimensions L3 H1 H2 D1 D3 Fig. 3 2) 44.5 35.7 83.0 13 48.3 2 45 42.9 97 60.3
77.8
102
B1
B2
L2
R900727370
69.9
94.0
24.5
R900053722
2)
77.8
102
25
H2 H1 200
H1
H2
RE 50126/02.05
ABUKG
9/10
Mounting option
The filter-cooler circuit of version ABUKG-..K-... is to be mounted preferably to the side of a hydraulic tank. Separate erection is also possible. The filter-cooler circuit of version ABUKG-..V-... is intended for mounting onto a hydraulic tank. It cannot be erected separately without a corresponding mounting fixture.
10/10
Bosch Rexroth AG
Industrial Hydraulics
ABUKG
RE 50126/02.05
Type ABUKG-... 04 07 15 22 28 37
Coupling Type AB33-22/KD 19-20/19X37 AB33-22/KD 24-G (22,23)/24X50 AB33-22/KD 24-G (22,23)/28-98 AB33-22/KD 38-K (31,75)/38 Material number R900326051 R900715760 R900214351 R900214348
Hose (item 6) Type ABUKG-... 04 07 15 22 28 37 ABUKG-K... Type AB23-14/2SC-19/... AB23-14/2SC-19/... AB23-14/2SC-25/... AB23-14/2SC-25/... AB23-14/2SC-25/... AB23-14/2SC-25/... Material number R901... R901... R901... R901... R901... R901... Hose AB23-14/2SC-19/... AB23-14/2SC-19/... AB23-14/2SC-25/... AB23-14/2SC-25/... AB23-14/2SC-25/... AB23-14/2SC-25/... ABUKG-V... Material number R901... R901... R901... R901... R901... R901...
Bosch Rexroth AG Industrial Hydraulics Zum Eisengieer 1 97816 Lohr am Main, Germany Phone +49 (0) 93 52 / 18-0 Fax +49 (0) 93 52 / 18-23 58 documentation@boschrexroth.de www.boschrexroth.de
This document, as well as the data, specications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. Without their consent it may not be reproduced or given to third parties. The data specied above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The given information does not release the user from the obligation of own judgement and verication. It must be remembered that our products are subject to a natural process of wear and aging.