DESIGN DATA :

: CLOSED DRAIN DRUM

LIFTING LUG DETAIL

: A - 36
Fy :
248.29
WT :
21583.4
WT :
211.73

Material of Lug
Yield Stress
WT of Vessel

a
F
d
N
SF

Sling Angle
Side Wing
Pin Diameter
No. of Lug
Safety Factor

Dimension of Reinforcing Pad

T
tc
R
r
ro
h
b

Main Plate Thickness

Cheek Plate Thickness
Main Plate Radius
Cheek Plate Radius
Pin Hole Radius
Length of Lug
Height of Lug

:
:
:
:
:
:
:
:
:
:
:
:
:

wc :
Tw :
Fw :

Fillet Weld Around Cheek Plate

Fillet Weld Around Lug to Pad
Max. Allowable welding Stress

60o
5o
57.15 mm
4
2.43
400 x 200 mm
40
mm
20
mm
108
mm
88
mm
31
mm
300
mm
255
mm
20
16
9600

Allowable Stresses for Lug

Allow. Tension,
Allow. Shear,
Allow. Bending,
Allow. Bearing,

FT =
FS =

0.6 Fy =

148.974

N/mm2

0.4 Fy =

99.316

N/mm2

FB =
FP =

0.66 Fy =

163.8714

N/mm2

0.9 Fy =

223.461

N/mm2

SAFETY FACTOR FOR LIFTING ( GS-STR - 401)

- Tolerance Factor for Weighing in Accuracy
- Variation of C.O.G
- Dynamic Amplication Factor
- Yaw Effect Factor
- Consequence Factor

=
=
=
=
=

1.03
1.1
1.5
1.05
1.35

Safety Factor = 1.03 x 1.1 x 1.5 x 1.05 x 1.35

= 2.4090413

N/mm2
kg
kN

mm
mm
Psi

Use Safety Factor = 2.43

Load per Lug

W =

Hy =

211.732

kN

W x SF
N

= 128.62737

Hx =
=

211.732 x 2.43
4

=
kN

Hy
tan a

128.627
tan 60o

74.263

kN

Hz = Hy x tan F
=

128.627 x tan 5

11.253

kN

RESULTAN FORCE
2
2
2
P = SQRT (Hy + Hx + Hz )

148.9518

kN

Allow. Load on weld

9600

psi

Choose Weld Leg Size

16

Lug Weld Perimeter, PL

= 2( h+T ) =
=

680

= 66.189667

mm
2 x(

300 +

40 )

mm

STRESS IN LUG
Bending (x-axis)

sBx =

Bending Moment
Lug Section Modulus
11.253

103

255

N/mm2

1/6 x

sBz =

Tension,

74.263 x
1/6 x

31.562

103
40

x
x

255
300 2

N/mm2

Force
Area

128.62737 x 103
300 x 40
N/mm2

= 10.718947

Utility Check,

40

Bending Moment
Lug Section Modulus

sT =

N/mm2

= 35.870329
Bending (z-axis)

300

sBx
FB

35.870329
+
163.8714

sBz
FB

31.562
163.87

sT
FT
10.719
148.97

<

0.48345

CHECK STRESS IN LUG

Tensile Force,

= Hy / PL
=

Shear Force in x-axis

103

189.16

N/mm

109.21

N/mm

16.55

N/mm

2
40 /3

= Hx / PL
=

Shear Force in z-axis

128.62737 x
680

74.263 x
680

103

= Hz / PL
=

11.253 x
680

103

2
SW(x) = (h . T) + T /3

300 x

40

< 1

-------> OK

=
Bending Force Around x-axis

12533.33

= m / SW(x)
=

11.253 x 103
12533.33

x 255

= 228.95954 N/mm

2
SW(z) = (h . T) + h /3

=
=
Bending Force Around z-axis

300 x

40

2
+ 300 /3

42000

= m / SW(z)
=

74.263 x 103
42000.00

x 255

= 450.88277 N/mm

Resultan Force,

2
2
2
2
2
W = SQRT [(Tensile F.) +(Shear-x) +(Shear-z) +(Bending-x) +(Bending-z) ]
2
189.16 +

= SQRT [

2
109.21 +

2
16.5492 +

2
228.96 + 450.9

= 551.08913 N/mm
Minimum Weld Size

= W / Fw
=

551.08913
= 8.325909 mm
66.189667

Filled Weld Throat Size

= 8.3259088 mm
Selected Filled Weld Leg Size =
20 mm

(min)
--------->

The choose weld size is sufficient

STRESS AT PIN HOLE OF LUG

Shear Area

= 2 T x (R - ro) + 2 tc x 2 ( r - ro )
=
=

Shear stress,

2x

40

2
10720 mm

fs = P / Shear Area
=

148.9518 x

103

x (

108

- 31 )+ 2 x 20 x 2( 88 - 31 )

10720

= 13.894758 N/mm2

Bearing Area,

=
=
=

Bearing Stress,

< fs

OK

d x ( T + 2 tc)
57.15 x ( 40.0 + 2 x 20

mm2

4572

fp = P / Bearing Area
=

148.9518 x 103
4572.0

2
= 32.579134 N/mm

Hertz pressure,

----->

< fp

------>

OK

hp = P / Cylinder Bearing Surface

0.5.p.d x ( T + 2 tc)
=
2
= 7181.6808 mm

Cylinder Bearing Surface,

hp =

148.9518 x 103
7181.7

2
hp = 20.740521 N/mm

< 2.5Fy ------> OK

CHECK STRESS IN LUG-REPAD TO SHELL WELD

REINFORCEMENT PAD DETAIL
Material
Yield Stress,
Allow Tension,
Allow. Shear,
Allow. Bending,
Allow Bearing,
Length of Reinforcement Pad
Wide of Reinforcement Pad
Thickness

Tensile Force,

Ft
Fs
Fb
Fp

N/mm2
N/mm2
N/mm2
N/mm2
N/mm2
mm
mm
mm

= Hy / Pi
=

Shear Force in x-axis

= 0.6 Fy
= 0.4 Fy
= 66 Fy
= 0.9 Fy

= SA 516-70
262.07
Fy =
=
157.24
=
104.83
=
172.97
235.86
=
400
bp =
wp =
200
tp =
22

128.62737 x
1200

= Hx / Pi

103

107.19

N/mm

74.263045 x
1200

103

61.89

N/mm

9.38

N/mm

= Hz / Pi

Shear Force in z-axis

11.253436 x
1200

103

2
SW(x) = bp x wp + (wp / 3)

=
=
Bending Force Around x-axis

400 x

200

2
200 /3

93333.3

= m / SW(x)
=
=

11.253436 x 103
93333.33

x 255

30.75 N/mm

2
SW(z) = bp x wp + (bp / 3)

=
=

Bending Force Around z-axis

400 x

200

2
+ 400 /3

133333

= m / SW(z)
=

74.263045 x 103
133333

x 255

= 142.02807 N/mm

Resultan Force,

2
2
2
2
2
W = SQRT [(Tensile F.) +(Shear-x) +(Shear-z) +(Bending-x) +(Bending-z) ]

= SQRT [

107.19

61.89

= 191.11431 N/mm
Minimum Weld Size

= W / Fw
=

191.11431
= 2.887374 mm
66.189667

9.37786

30.75

142

Filled Weld Throat Size

= 2.8873737 mm
Selected Filled Weld Leg Size =
22 mm
Punching Shear

(min)

= Hy / Area
=
=

Punching Shear < Allowable Shear

128.63 x 103
400 x 200
1.608

N/mm2
= 0.4 Fy