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HDP5000 Printer, Flipper and Lamination Module Spare Parts Lists Document
(These prices are subject to change without notice.)

Part Number: S000565 Rev 2.5

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Fargo Electronics, Inc.

HDP5000 High Definition Card Printer/Encoder Spare Parts Lists Document property of FARGO Electronics, Incorporated Copyright 2002, 2004, 2004, 2005, 2006 by FARGO Electronics, Incorporated. All rights reserved. Printed in the United States of America. Exclusive permission is granted to authorized resellers of FARGO products to reproduce and distribute this copyrighted document to authorized FARGO customers, who have signed a no disclosure agreement regarding the restricted, proprietary use of said document. The revision number for this document will be updated to reflect changes, corrections, updates, and enhancements to this document.

Revision Control Number

Revision 2.5

Date
February 2010

Document Title
HDP5000 High Definition Card Printer/Encoder - Spare Parts List.

Part Change: Combo-Pulley/spur gears (D910452)replaces D910448

Revision 2.4 January 2010 HDP5000 High Definition Card Printer/Encoder - Spare Parts List. (Removed D910419-01, D910462, D910498 in Cover assembly) HDP5000 High Definition Card Printer/Encoder - Spare Parts List. Changed Top Cover part number D920116-01 & Bezel Front Door D920008-01 HDP5000 High Definition Card Printer/Encoder - Spare Parts List. Changed power supply from E000982 to E000480 HDP5000 High Definition Card Printer/Encoder - Spare Parts List. (Added D910419-01, D910462, D910498 in Cover assembly) HDP5000 High Definition Card Printer/Encoder - Spare Parts List. (Added D910448, D910449, F000492 in Card Path assembly) HDP5000 High Definition Card Printer/Encoder - Spare Parts List. (Added D910455 new card roller replaces D910063) HDP5000 High Definition Card Printer/Encoder - Spare Parts List. (Added D910404 new output roller) HDP5000 High Definition Card Printer/Encoder - Spare Parts List. (New communication board A000490 added to printers made after A8xxxxxx) HDP5000 High Definition Card Printer/Encoder - Spare Parts List. (D920118 changed to D920189-new take up lam motor)(new power supply E000982) HDP5000 High Definition Card Printer/Encoder - Spare Parts List. HDP5000 High Definition Card Printer/Encoder - Spare Parts List. (D910136-01 changed to D9100007-02)

Revision 2.3

January 2010

Revision 2.2

November 2009

Revision 2.1

June, 2009

Revision 2.0

May, 2009

Revision 1.9

March 6, 2009

Revision 1.8

March 2009

Revision 1.7

February 2009

Revision 1.6

May 2008

Revision 1.4

March 2008

Revision 1.3

January 2008

These reference documents were thoroughly reviewed to provide FARGO with professional and international standards, requirements, guidelines, and models for our technical, training, and user documentation. At all times, the Copyright Protection Notice for each document was adhered to within our FARGO documentation process. This reference to other documents does not imply that FARGO is an ISO-certified company at this time. ANSI/ISO/ASQ Q9001-2000 American National Standard, (sub -title) Quality Management Systems - Requirements (published by the American Society of Quality, Quality Press, P.O. Box 3005, Milwaukee, Wisconsin 53201-3005) The ASQ ISO 9000:2000 Handbook (editors, Charles A. Cianfrani, Joseph J. Tsiakals, and John E. West; Second Edition; published by the American Society of Quality, Quality Press, 600 N. Plankinton Avenue, Milwaukee, Wisconsin 53203)

HDP5000 Series High Definition Card Printer/Encoder- Spare Part List S000565 Rev 2.5 2

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Any questions regarding changes, corrections, updates, or enhancements to this document should be forwarded to: Support Services 6533 Flying Cloud Drive Eden Prairie, MN 55344 ((U.S.A) (952) 941-0050

www.hidglobal.com

HDP5000 Series High Definition Card Printer/Encoder- PRINTER Recommended Spare Parts List Effective Date: January 2010 Name (Part Number) Front Cover (D910131-01) Photo

Back Cover (D910132-01)

Input Side Cover (D910133-01)

Upgrade Cover (D910139-01)

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Fargo Electronics, Inc.

Output Side Cover (D910134-01)

HDP5000 Series High Definition Card Printer/Encoder- Spare Part List S000565 Rev 2.5 4

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Fargo Electronics, Inc.

HDP5000 Series High Definition Card Printer/Encoder- PRINTER Recommended Spare Parts List Effective Date: January 2010 Name (Part Number) Top Cover (D910007-02) Photo

Front Panel Trim Cover (D910283-01)

(contains LCD board and cable)

Main Board -Printer (A000475-01) (Note new part number)

USB/Ethernet Board Assembly (A000441)

HDP5000 Series High Definition Card Printer/Encoder- Spare Part List S000565 Rev 2.5 5

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Fargo Electronics, Inc.

HDP5000 Series High Definition Card Printer/Encoder- PRINTER Recommended Spare Parts List Effective Date: January 2010 Name (Part Number) RFID Board Assembly Used for Ribbon and Film Motors (A000365-01) Magnetic Head/Board (089201- Module kit) Photo

LCD Board (A000440)

Printhead Power & Control Cable JP2 (D910206) Ribbon Take-Up Motor Sensor (D910218) Film Supply Motor Sensor (D910218)

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Fargo Electronics, Inc.

HDP5000 Series High Definition Card Printer/Encoder- PRINTER Recommended Spare Parts List Effective Date: January 2010 Name (Part Number) Card Path Sensor, Motor, Fan Cable JP1 (D910200) Fan & Motor Cable JP 5 (D910201)
this cable is used for all motors

Photo

Ribbon & Film Sensor Cable JP 7 (D910202)

Color Ribbon Sensor Cable ( lower LED ) JP 11 (D910203)

Lam Sensor Cable

(printer)

JP16 (D910205) Magnetic Encoder Cable JP3 (D910207)

HDP5000 Series High Definition Card Printer/Encoder- Spare Part List S000565 Rev 2.5 7

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Fargo Electronics, Inc.

HDP5000 Series High Definition Card Printer/Encoder- PRINTER Recommended Spare Parts List Effective Date: January 2010 Name (Part Number) RFID Ribbon/Film Board Cable JP 13 (D910209) Lam up/down Sensor (D910216) Cable (D910217) Cable- Card Sensor (D910218) Card Roller/ Gear (D910064) Photo

Card Roller (D910107)

Card Roller (D910062)

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Fargo Electronics, Inc.

HDP5000 Series High Definition Card Printer/Encoder- PRINTER Recommended Spare Parts List Effective Date: January 2010 Name (Part Number) Card Roller (D910455) Photo

Card Roller (D910065)

Platen Card Roller (D910101)

Print Platen Roller (D910109)

Drive Train Stepper Motor- Card Path (D910073)

Card Feed Motor (D910074)

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Fargo Electronics, Inc.

HDP5000 Series High Definition Card Printer/Encoder- PRINTER Recommended Spare Parts List Effective Date: January 2010 Name (Part Number) Film Supply Motor (D910055)
yellow tip

Photo

Ribbon Supply Motor (D910057)

orange tip

Film Take-Up Motor (D910058)

green tip

Ribbon Take-Up Motor (D910056)

blue tip

Head Lift Motor

Complete Assembly contains the bracket- No sensor.

(D910052)

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Fargo Electronics, Inc.

HDP 5000 Series High Definition Card Printer/Encoder PRINTER Recommended Spare Parts List (continued) Effective Date: March 2009 Name (Part Number) Print Stepper Motor (D910050)
Complete Assembly contains belts (F000093) and pulley

Photo

Printer Lamination Mechanism- Motor (D910072)

Print Stepper Motor Belts- 2 used (F000093)

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Fargo Electronics, Inc.

HDP5000 Series High Definition Card Printer/Encoder- PRINTER Recommended Spare Parts List Effective Date: January 2010 Name (Part Number) Printhead Replacement KIT (086091) Price Photo

Fan with Cable (D910212) Card Cartridge (D910020-01) Ribbon Cartridge (D910022) Film Cartridge (D910023) Output Bin (D910021-01) Power Supply E000480
Key and Lock set (D910317)

HDP5000 Series High Definition Card Printer/Encoder- Spare Part List S000565 Rev 2.5 12

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Fargo Electronics, Inc.

HDP5000 Series High Definition Card Printer/Encoder- PRINTER Recommended Spare Parts List Effective Date: January 2010 Name (Part Number) Complete Card Path Assembly (D910006) Photo

Drive Train Stepper Motor Assembly (D910073)

Card Feed Motor with Roller Assembly (D910074)

Upper Roller in Card Path (D910064) Card Roller (D910065)

HDP5000 Series High Definition Card Printer/Encoder- Spare Part List S000565 Rev 2.5 13

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Fargo Electronics, Inc.

HDP5000 Series High Definition Card Printer/Encoder- PRINTER Recommended Spare Parts List Effective Date: January 2010 Name (Part Number) Lower Roller in Card Path (D910107) Card Roller in Card Path (D910062) Photo

Card Roller(D910455) replaces D910063

Combo-Pulley/spur gears (D910452) replaces D910448 ( new 2-2010) Card Path Pulley (D910449)

Belt(F000492)

HDP5000 Series High Definition Card Printer/Encoder- Spare Part List S000565 Rev 2.5 14

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Fargo Electronics, Inc.

Print Platen Roller (D910109)

Card Idler Roller (D810040) Input Idler Roller (D910121) Platen Card Roller (D910101)

HDP5000 Series High Definition Card Printer/Encoder- Spare Part List S000565 Rev 2.5 15

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Fargo Electronics, Inc.

HDP5000 Series High Definition Card Printer/EncoderRecommended Spare Parts List Effective Date: January 2010 Name (Part Number) Gear 72x56 tooth (D910112) Main Plastic Gear (D910110) 5 used Photo

PRINTER

Lamination Mechanism Complete Assembly (D910054)

Printer Lamination Mechanism- Lift Sensor (D910216)

Lamination Mechanism Motor (D910072)

HDP5000 Series High Definition Card Printer/Encoder- Spare Part List S000565 Rev 2.5 16

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Fargo Electronics, Inc.

HDP5000 Series High Definition Card Printer/Encoder- FLIPPER MODULE Recommended Spare Parts List Effective Date: January 2010 Name (Part Number) Photo

Flipper Back Access Cover ( D910188-01)

Output Side Cover (D910134-01)

Input Side Cover (D910187-01)

Top Cover- Flipper (D910189-01) no lid

D910190 Top Lid Parts sold separately

HDP5000 Series High Definition Card Printer/Encoder- Spare Part List S000565 Rev 2.5 17

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Fargo Electronics, Inc.

HDP5000 Series High Definition Card Printer/Encoder- FLIPPER MODULE Recommended Spare Parts List Effective Date: January 2010 Name (Part Number) Front Cover- Flipper (D910186-01) Photo

MAINBOARD (A000394)

Connection Board from Flipper to Printer (D000446) Communication/Access ory Board (A000451) This board used for serial number made BEFORE A8xxxxxx Communication/Access ory Board (A000490) This board used for serial number made AFTER A8xxxxxx

HDP5000 Series High Definition Card Printer/Encoder- Spare Part List S000565 Rev 2.5 18

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HDP5000 Series High Definition Card Printer/Encoder- FLIPPER MODULE Recommended Spare Parts List Effective Date: January 2010 Part Name (Part Number) Flipper Sensor Cable (D900249) Cover Sensor Cable (D900250) Motor Cable (D900251) Idler Pulley
2 used

Photo

(D900241)

Main Pulley (D850190)

HDP5000 Series High Definition Card Printer/Encoder- Spare Part List S000565 Rev 2.5 19

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Fargo Electronics, Inc.

HDP5000 Series High Definition Card Printer/Encoder- FLIPPER MODULE Recommended Spare Parts List Effective Date: January 2010 Part Name (Part Number) Pulley (D900287) Photo

Card Transport drive Gear (810266)

Gear (D860280)

Belt (220082)

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HDP5000 Series High Definition Card Printer/EncoderRecommended Spare Parts List Effective Date: January 2010 Part Name (Part Number) Stepper Motor-Card Drive (D900523) Photo

FLIPPER MODULE

Stepper Motor-Flipper Motor (D900524)

Flipper Table Full Assembly (D900205)

Output Roller Assembly (D910404)

Flipper Output Roller (D900123)

HDP5000 Series High Definition Card Printer/Encoder- Spare Part List S000565 Rev 2.5 21

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Fargo Electronics, Inc.

HDP5000 Series High Definition Card Printer/Encoder-Card Lamination Module Recommended Spare Parts List Effective Date: January 2010 Part Name (Part Number) Photo

Back Access Assembly- Lam Module (D910132-01)

Output Side Cover (D910134-01)

Input Side Cover (D910187-01)

Upgrade Cover (D910139-01)

HDP5000 Series High Definition Card Printer/Encoder- Spare Part List S000565 Rev 2.5 22

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Fargo Electronics, Inc.

HDP5000 Series High Definition Card Printer/Encoder-Card Lamination Module Recommended Spare Parts List Effective Date: January 2010 Part Name (Part Number) Top Cover (D920116-01) Photo

Front Door (D920008-01)

Lam Cartridge- TOP (D920134) Lam CartridgeBOTTOM (D920135)

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Fargo Electronics, Inc.

HDP5000 Series High Definition Card Printer/Encoder-Card Lamination Module Recommended Spare Parts List Effective Date: January 2010

Part Name (Part Number)

Photo

Film Sensor- Upper (D920155) 2 used in Dual Laminators connects J27 Film Sensor- Lower (D920155) 1 used in Single and Dual Laminators connects J26

Card Input Sensor (A000462)

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HDP5000 Series High Definition Card Printer/Encoder-Card Lamination Module Recommended Spare Parts List Effective Date: January 2010 Part Name (Part Number) RFID Board Single Lamination Module Used in TOP REWIND MOTOR (A000365-01)
mounted to printer BODY Cable connects to J19

Photo

RFID Board Dual Lamination Module Used in BOTTOM REWIND MOTOR (A000365-01)
mounted to printer FRONT COVER Cable connects to J20

Main Board- Laminator (A000435-01 Single A000435-02 Dual)

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HDP5000 Series High Definition Card Printer/Encoder-Card Lamination Module Recommended Spare Parts List Effective Date: January 2010 Part Name (Part Number) Stepper Motor (D920030)
Cable D920032 connects to J7 Uses Belt F000428

Photo

Stepper Motor Belt (F000428)

NOTE: PART CHANGE SERIAL NUMBER CUT-IN A8XXXXXX Take-Up Motor Use D920118 BEFORE A8xxxxxxx Use D920189 AFTER A8xxxxxxx
Single Lamination Module uses 1 Motor Dual Lamination Module uses 2 Motors Cable Same for both (D920153)

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HDP5000 Series High Definition Card Printer/Encoder-Card Lamination Module Recommended Spare Parts List Effective Date: January 2010 Part Name (Part Number) Rewind Motor (D900406)
Single Lamination Module uses 1 Motor Dual Lamination Module uses 2 Motors Cable (D920153)

Photo

Drawing # D920025

HDP5000 Lamination Module Lamination Head Assembly-Bottom (D920023)

1 used in Dual and Single Lamination Module This part is sold as one assembly which includes the Film LED (A000454) Head Lift Sensor (A000126) Thermocouple RTD (A000449) Motor (E000806) and the wires.

MOTORS D920005 NOTE: If this part needs to be changed out on a printer built before A8xxxxxxx a Firmware Upgrade is required. Find the firmware file on www.fargo.com

Lamination Head Assembly- TOP (D920022

1 used in Dual Lamination Module

D920005 NOTE: If this part needs to be changed out on a printer built before A8xxxxxxx a Firmware Upgrade is required. Find the firmware file on www.fargo.com

This part is sold as one assembly which includes the Film LED (A000454) Head Lift Sensor (A000126) Thermocouple RTD (A000449) Motor E000806 and the wires.

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HDP5000 Series High Definition Card Printer/Encoder- Card Recommended Spare Parts List Effective Date: January 2010 Part Name (Part Number) HDP5000 Lamination Module Card Transport Drive Gear (810266)
2 used

Lamination Module

Photo GEARS & BELTS

Drawing #

D920005

Main Pulley (D850190)

4 used

D920005

Card Transport Drive Belt (220082)

2 used

D920005

Gear- 72 X 36 TOOTH MOLDED (D860280)

D920025

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HDP5000 Series High Definition Card Printer/Encoder- Card Recommended Spare Parts List Effective Date: January 2010 Part Name (Part Number) HDP5000 Lamination Module PULLEY 28G (D841202) Photo GEARS & BELTS

Lamination Module

Drawing #

D920025

HDP5000 Lamination Module Pinch Roller (D920013)

5 used total

ROLLERS D920005

Pinch Roller Output (D920018)

D920005

Roller- Feed (D920119)

1 used

D920005

Roller- Feed-High Cof (D920119-01)

2 used

D920005

Input Roller (D920015)

D920005

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