IS : 802 ( Part II ) 1978

( Reaffirmed 2010 ).
Indian St andard
CODE OF PRACTICE FOR
USE OF STRUCTURAL STEEL IN OVERHEAD
TRANSMISSION LINE TOWERS
PART II FABRICATION, GALVANIZING, INSPECTION
AND PACKING
( Fourth Reprint APRIL 2000 )
UDC 621.315.668.2:006.76
Copyright 1979
BUREAU OF INDIAN STANDARDS
BHAVAN, 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI 110002
Gr 3
February 1979


IS I 802 ( Part 0 ) 1171
Indian Standard
CODE OF PRACTICE FOR
USE OF STRUCTURAL STEEL IN OVERHEAD
TRANSMISSION LINE TOWERS
PART II FABRICATION, GALVANIZING, INSPECTION
AND PACKING
Structural Engineering Sectional Committee, 5MBDC 7
Chai,mQfI
DIRECTOR STANDARDS ( CIVIL)
R.JW'Ultlin,
Ministry or Railway.
SBRI R. M. AGARWAL IDatitution ofEDgincer. ( India ), Calcutta
DR SRAlI.BER PRAKASH (AlImuJl')
Saar A. K. BAN.RIBI: Metallurgical aDd EDliDeeriDI Con.ultaDti (India )
Ltd, Ranchi
SHIU S. SAlfKABAN (AllmuJ" )
SKJn S. N. BA8t7 lDapection Wing, Directorate General of Supplies
and Dispoaal., New Delhi
SBln D. B.JAt. (AIImt.,. )
SSRI P. C. BHASIN Ministry of Shipping and Transport ( Department or
Tran.port ) ( Roada Win, )
SaRI V. S. BBIDK Central Water CommiuioD, New Delhi
DEPUTY Dm_CToB (GATE'
AoND DI:810M8 ) ( AI,,,,.,,,, )
DR p. N. CBATTERJI:II: Government OrWell Benpl
Da P. DAYARATNAJI Indian rnatitute or TeclmolOlY, Kanpur
SHIn D. S. DUAl M. N. D.atur & Co Pvt Ltd, Calcutta
SSRI S. R. KULL\aNI ( AI,,,,,.,, )
DIHBoroR ( TJtA.IKIUIOM ) Central Electricity Authority. New Delhi
DnUTY DIRECTOR ( 1'BAI'I-
MISSION) ( Alt,""", )
JOINT DIs.eTOR STA.DARDe Ministry or R.ailway.
( B & S)
A88IITAIIT D I II: 0 TOR
( B &t S }.SB ( Alt,NUlt, )
SI K. K. KBAA NatioDal BuildiDls OllaniDtioD, New Delhi
S..I K. S. S&lWlYAIAX ( .AI,.,,,,d, )
~ , , 2 )
C) C-t1ri"t 1979
BUIlEAU OP INDIAN STANDAIlDS
Tbi. publicatioD iI protected UDder the 1__ ~ , j , Ad ( XIV of 1957) ...
reproduCtlOD iDwhole or in part by"" meaal _cepe wiclawritteD peraailaioa 01 the
publisher thall be deemed to be aD iDfriJaplDCDt or c:oPJrilht UDder tM .icI Act.

IS I 802 ( Part II ) 1978
( from 'd" 1 )
Director Q.eneral, BIS{ Ex-tJfficio M,mber )
Bombay Port Trust, Bombay
Engineers India Ltd, New Delhi
Hindustan Steel Works Construction Ltd, Calcutta
Richardson & Cruddas Ltd, Bomba y
Mtmb,rs R,prls,nt;",
SHRI P. K. MAJ.LICK: Jeuop & Co Ltd, Calcutta
SURI P. K. MUJtHnJBE Braithwaite & Co ( India) Ltd, Calcutta
SURI P. T. PATEL ( AII,mal, )
5BBI S. MUJtHBRJEE Hindustan Steel Ltd, Durgapur
SHIll S. K. MUXBERJEl!: Bridge & Roof Co ( India) Ltd, Howrah
SBJU B. K. CHATTERJEE ( Alurnat )
SBBI P. N. BBAIKARAN NAm Rail India Technical and Economics Services,
New Delhi
SBBI A. B. RIBEIRO' Alumau )
SURI R. NARAYANAN Structural Engineering Research Centre (CSIR),
Roorkee
Engineer-in-Chief'! Branch. Ministry of Defence PRO)' H. C. PARME8HWARAM
SKRI C. S. S. RAO ( Ait,rn"t, )
SURI DILIP PAUL Industrial Fasteners Association of India, Calcutta
REPRESENTATIVB Burn Standard Co Ltd, Howrah
SHRI A. P. KAYAL ( All,rnat,)
RXPRB:SENTATIVF.:
RURESJNTATIVE
SHRI p. V. NAIl( ( Alternate )
SURI P, SKNOUPTA Stewarts & Lloyds of India Ltd, Calcutta
SHRI M. M. GHOSH ( A.lternat,)
SHIU G. SRINIVAS.'N Bharat Heavy Electricals Ltd, Tiruchirapalli
SURI G. L. NARA8AIAIi ( Alurnau )
SH'RI D. SRINIVASAN Joint Plant Committee, C.aJcutta
SHRI B. P. GHOSB ( Alt4r1lat. )
Snnr M. D. THAMBEXAR
SURJ L. D. WADHWA
SHRI R. R. NAG ( Alternau )
SlIRJ C. R. I{AMA RAO,
Director ( Struc & Met)
Sterl/tJry
Srmr S. S. SETHI
Assistant Director ( Struc & Met), HIS
Subcommittee for Code of Practice for Use of Steel in Overhead
Transmission Line Towers, 5MBDC 7 : 1
C01lvnu,
SUBI V. D. ANAND Central Electricity Authority, New Delhi
M.mb,rs
SHftJ H. S. SERRA ( .Alt4,,.al4 to
Shri V. D. Anand)
Snnr M, ARUMUHAM
AS818TANT DIRECTOR STANDARDS
(B&5)1
DEPUTY DIRECTOR' STAND-
....D. (C-OHE) ( Alt,rnal, )
Tamil Nadu Electr icity Board, Madras
Ministry of Railways
( CiJtUin_d '" 10)
2

AMENDl\1ENT NO. 1 AUGUST 1992
TO
IS 802 ( Part 2 ) : 1978 CODE OF PRACTICE FOfC. USE
OF STRUCTURJ-'l.L STEEL I!'! OVERHEAD
LINE TovVVERS
PART2 FABRICATiON,
PACKIf'IG
(Page 7, clause 5.9) line 3 ) - Substitu. - SP 6 (Part 1 ) : , for SP 6
(1): 1969'.
(Page 8, clause 6.3, line 2 ) - Substitute ' 2 rum and 1 mm respectively'
for '.O.5 mm'.
(Page 8. clause6.4, line 1 ) - Substitute ' 2 nun) for ' 1.6 mm'.
(Page 8, cliJUSC 6.5, line 2 ) - Substitute ' 1 mm' for '0.5 mm'.
(CEO 7)
ReprugtQphy U,li:, SIS. NewDelhi. India
'" , .... i ,. , ..

IS :. 802 ( Part n ) 1978
Indian Standard
CODE OF PRACTICE FOR
USE OF STRUCTURAL STEEL IN OVERHEAD
TRANSMISSION IJINE TOWERS
PART II FABRICATION. GALVANIZING
t
INSPECTION
AND PACKING
o. FOR E W 0 R D
0.1 This Indian Standard ( Part II) was adopted by the Indian Standards
Institution on 25 October 1978, after the draft finalized by the Structural
Engineering Sectional Committee had been approved by the Structural
and Metals Division Council and the Civil Engineering Division Council.
0.2 With the publication of IS : 802 ( Part I )-1977*, provisions regarding
loads, material, permissible stresses and design aspect have been covered.
In this part requirements regarding fabrication, galvanizing, inspection
and packing of overhead transmission line towers have been covered.
0.3 This standard keeps in view the practices being followed in the
country in this field. Asaistance has been derived from the 'Guide for
design of steel transmission line towers t issued by the American Society
of Civil Engineers.
0.4 For the purpose of deciding whether a particular requirement of this
standard is complied with, the final value, observed or calculated,
expressing the result of a test, shall be rounded off in accordance with
IS : 2 1960t. The number of significant places retained in the rounded
off value should be the same as that of the specified value in this
standard.
I. SCOPE
1.1 This standard ( Part II ) covers the provisions relating to the fabrica-
tion, galvanizing, inspection and packing requirements of self-supporting
Iteellattice towers for overhead transmission lines.
1.1.1 Provisions regarding loads, permissible stresses and design
considerations have been covered in Part I of this standard.
Code of practice for use of structural steel in overhead transmission line towers:
P.rt I Loada and permiuible allellCl ( Slt(111tJ "pasion ).
tRules for rounding oft" numerical values ( r,,,iSld ).
3

II (PartD) 1978
1.1.2 Pr()visiofts regarding testing of tower. have covered in
Part III of this standard.
1.1.3 For provisions regardiDI erection of towers, reference shall be
made to IS: 5613 ( Part II/Sec 2 )-1976*.
1.2 This code does not cover guyed towers and special towers for river
'croning or other long spans. These wil] be covered by separate codes.
2. PLAN AND DRAWING
2.1 Plan. and drawings shall be prepared according to IS: 696-1972t
and IS:
2.2 Strllctaral Aembly Drawl_
2.2.1 The drawings shall show the complete design dimensions, member
length, slope (acton or triangles, section sizes, bend lines, gauge lines,
diameter, length and number of bolts, spacers, washers, sizes of gusset
plates, position of holes, etc, and relative location of various members.
2.2.1.1 Sufficient number of elevation, crOIS section and plan views
.hall be presented to clearly indicate the details ofjoints and arrangement
of member.
2.2.2 All members shall be clearly shown and the respective identifica-
tion mark allotted to each member.
2.2.3 The drawings shall be drawn to a scale large enough to convey
the information adequately.
2.2.4 All connections shall be detailed to minimize eccentricity of the
connection.
NOTII- Due consid....tion shan be riven to the additional stresses introduced in
the member. on account or eccentricity of the connection.
2.3 5laop DrawiDI- Shop drawings, containing complete information
necessary for fabrication of the component part. of the structures shall be
prepared. These drawings shall clearly show the member sizes, length
and marks, hole positionl, gauge lines, bend Jines, edge distances, amount
of clipping, notching, etc.
2.'.1 In the case of members to be bent, the shop drawings shall
indicate provision for the variation in length to be made.
2.4 Bill of Materi.l- Bill of material for each type of tower shall be
prepared separately. This shall indicate grade of steel, mark numbers,
*Code or practice for design, jllltallation and m:\intnance of overb..ad power Iines ;
Part II Lines above 11 kV up to and includio. 220 kV. Section 2 Installation and
maintenance.
fCode of practice for general cn.incerin, drawiDls ( "e."tI ,61J;,iD,. ).
*Code of p,",ctice for architectural and buildinl drawin. <first ,ms;'" ).
4
18 I 802 ( Part U ) 1978
section sizes, member lengths, their calculated weights, number of bolts,
nuts and washers and their sizes, total quantities required and structural
drawing numbers.
2.4.1 No reduction in weight due to drilling, punching of bolt holes,
screw cuts, clipping, notching, chamfering, etc, shall be made while
computing the calculated weight of the members.
3. FABRICATION
3.1 GeDeral- The fabrication of transmission line towers shall be done
in accordance with this code A reference may, however, be made to
IS : 800-1962 in case of non-stipulation of some particular provision in
this standard.
3.2 Material Quality COlltrol- In cases where more than one grade
of steel is used in the structural members, proper identification marks of
the various grades of steel being used shall be made on the material to
ensure their ultimate use in the proper location in the towers before taking
up the fabrication.
4. OPERATIONS IN FABRICATION
4.1 StraightemD, - All material shall be reasonably straight and, if
necessary, before being worked shall be straightened and/or flattened by
pressure, unless required to be of curvilinear form and shall be free from
twists. Straightening shall not damage the material. The adjacent
surfaces of the parts when assembled, shall be in close contact through-
out keeping in view the tolerances specified. Hammering shall not be
permitted for straightening and/or flattening of members. Sharp bends
shall be cause for rejection.
4.2 Cuttiag - Cutting may be effected by shearing, cropping, flame
cutting or sawing. The surfaces so cut shall be clean, smooth, reason-
ably square and free from any distortion.
4.3 BeDdiDI
f.3.1 Mild steel angle sections up to 75 X 75 mm ( up to 6 mm thick)
shall be bent cold up to and including bend angle of 10; angles above
75 X 75 mm (thicknesl up to 6 mm) and up to and including
100 X 100 mm (thickness up to 8 mm ) may also be bent cold up to "the
bend angle of 5. All other angle sections and bend angles not covered
above shall be bent hot.
4.3.2 All plates up to 12 mm thickness shall be bent cold up to a
maximum bend angle of 15. Greater bends and other thicknesses shall
be bent hot.
4.3.3 Bends on all high tensile steel sections shall be done hot.
Code or practice for usc of structural steel in general building conltruction l I i s , ~ ).
5
11._( hreD ). 11'71
Ut All hot beDt material 'hall be air cooled.
4.S.5 The bends lhall be of even profile and Cree from any surface
clamaB-
~ t BeHq
4.4.1 Holes in the memben Ihall either be drilled or punched to jig
and shall Dot be formed by flame cutting process. All burn left by
punching or drilling ahall be completely removed
...4.2 Punching may be ~ p t e Cor sectionI up to 12 mm thick. For
thicker lecnon., drilling shall be done.
4.4.3 The boles near the bend line of. bent member, on both sides of
bend line, shall be pUDched/drilled after bending and relative poaition of
th_ boles .ball be maintained with the Ule or proper template/jiga and
htura.
5. P.IUNDS AND JOINTS
5.1 0.""- It Iball be .IUred that the futenen provisle politive
attachment at .11 times and under the conditioDi when the tower
atructur.. are lubjected to vibratory load
U .1&. - Boltl used for erection of transmiaion line tower shall
preferably be oC 12, 16 and 20 mm diam.er and in no cue bolt diameter
.hall be leu than 12 mm.
5.2.1 Only ODe diameter of bolts sball preferably be wed in one tower
type.
5.2.2 The leDlth of the bolt .ball be luch that the threaded portion
does not lie in the plaae of contact of membe...
5.2.3 It thall alia be ensured that the threaded portion of the bolt
protrudu Dot len than 3 mID and not more than 8 mm over the nut after
It i. fully dahtened.
U Hoi. ",... Boltial - Holes Ihall be cylindrical. Oval or lobed
(orml or hola Ihall Dot be permitted. The diameter or the hole aball be
equal to the diameter of the bolt plua 1-5 mm.
5.3.1 Hoi. Ihall be perpendicular to the platel or augles.
5.S.2 The accuracy or the location of hoI...hall be sueh that for any
group of memben when ...embled the holes .haJl admit tbe bolt at right
angle to the plane or connection.
5.4 Spa'" of .It...cI ".eOI.t... - The minimum Ipacinlof
bolta aad eel,. diltaaC8 mall be u liYeDin Table I.
e
.1 802( Part D ) 1171
TABLE 1 SPACING OF BOLTS AND EDGE DUTANCB
(Cl4u, 5.4)
BoLT HOL. BoLT SPAOIHO, EDOB DtftAB'oz. Mitt
DUJOTBB DLUlftD Mia
, A
...
Hole Centre Hole Centre
to Rolled or to Sheared or
Sawn Edge Flame Cut
Edae
(1) (2) (3) (4) (5)
mm mm mm mm mID
12 135 !2 16 20
16 175 40 20 23
20 21-5 48 25 28
5.5 In dimensioning gauge lines, allowance shall be made (or the mill
tolerance in width of flange in accordance with IS: 1852-1973- 10 as to
ensure minimum edge distance specified in 5.4.
5.6 LocldDI DeYlce. -Spring washers of positive lock type of the
following thicknesses shall be provided for insertion under all nuts.
Bou Di Thickness of Sprin, Wah"
mm mm
12
16
20
5.7 To obviate bending stress in bolts or to reduce the same to
minimum, no bolt ,h.ll connect aggregate thickness of more than three
times the bolt diameter and also the Dumber or memben carrying
stress to be connected by a single bolt shall not generally exceed three
(excluding gussets and packing ).
5.1 The gap between the ends of two connected member. in a butt joint
shall not be more than 6 mm and lesl than 4 mm,
5.t Bolt G_ Dl.taDc I. 'I 1 A_.I.. - The bolt gaup
distances in of angle sections .hall generaJly be in accordance
with Table XXXI of SP : 6(1)-1969t.
Specification fur roUins aDd cuuins tolaancn for hot rolled ateel product.
( I.,nd r,rtili,,. )_
tlSI HaDdbook for structural en,iDeera - Structural Itcel acctiODI
7
II I 802 (PArt II ) 197'
6. TOLERANCES
1.1 Fabrication tolerances shall conform to those specified in 6.2 to 6.5.
Tolerances not specified in this code shall in general conform to
IS : 7215e1974*.
6.2 The maximum allowable difference in diameter of the holes on the
two sides of. plate or angle shall be 0-8 mm, that is, the allowable taper
in a punched hole shall not exceed 08 mm on diameter.
6.3 Tolerance cumulative and between consecutive holes shall be
within ::I: 0-5 mm,
6.4 Tolerance on the overall length of a member shall be within 16 mm.
6.5 Tolerance on gauge distance shall be within :I: 05 mm.
7. MARKING
1.1 The identification mark allotted to each member shall be distinctly
stamped before galvanizing with marking dies of 16 mm size.
L SHOP BRECTION
1.1 The steel work sball be temporarily shop erected complete in
horizontal or vertical position ( one tower of each type including every
combination of leg extensions) so that accuracy of the memben may
be checked before commencing mas. fabrication.
I. PAINTING AND GALVANIZING
9.1 PalaU. - Preparation of surface for painting ( pretreatment) and
application of primer and finilhing coats shall be done in accordance
with the relevant clauses of IS : 1477 (Part I )-1971t and IS : 1477
( Part II )-1971: respectively.
9.1.1 The pretreatment to the members and application of primer coat
.hall be done immediately after fabrication. Another primer coat
followed by two coati of finishing paint sball be given at site after the
fabricated -Iteel work iJ erected. In cue the primer coat Ii scraped
during transportatioD, the member .urface Iball be cleaned before apply-
ing the primer coat in the field.
.2 Gal....... - Boltl and other rastenerl .hall be ,.Ivaniaed in
accordance with IS : 5358-19691 galvanizin. of melDben of the tower
.h.11 conform to IS : 4759-196811 and .prill. wasbers .hall be 1.lvanized
in accordance with IS : 1573-1970,.
*ToI..aCel for '.bricadoD or Iteel ItruetUreI.
tOode of practice r. paiDtiD, 01la-roUi mctaJa ia buiJcIiDp: Part I PretnatmeaI
(Jr'I, ..... ). .
~ o e 01pracdce '01' palDdDa or rerroUi met" iD buUd1Dp: Part n Paiatial
(,II.,,.....).
I8Peci&catioD lor 1Iot-dlp plYaDbcd coatiDp _ ruteaen.
lSiMd..... lor Iao&-clip aiDecoatill. OD I&iuct1IraI .... ucI.&II. alii_ ........
'8,-",.electroplated coatiap far .bae _ ina aD" ....

IS t 802 ( Part II ) 1978

10. INSPECTION
10.1 The inspector shall have free access at all reasonable times to those
parts of the manufacturer's works which are concerned with the
fabrication of the steel work and shall be afforded all reasonable facilities
for satisfying himself that the fabrication is being done in accordance
with the provisions of this standard.
10.2 Unless specified otherwise, inspection shall be made at the place
of manufacture prior to despatch and shall be conducted so as not to
interfere unnecessarily with the operation of the work.
10.3 The manufacturer shall guarantee compliance with the provisions
of this standard, if required to do so by the purchaser.
10.4 Should any member of the structure be found not to comply with
any of the provisions of this standard, it shall be liable to rejection. No
member once rejected shall be resubmi tted for inspection, except in cases
where the purchaser or his authorized representative considers the defect
as rectifiable.
10.5 Defects which may appear during fabrication shall be made good
with the consent of and according to the procedure laid down by the
inspector.
10.6 All gauges and templates necessary to satisfy the inspector shall be
supplied by the manufacturer.
10.7 The correct grade and quality of steel shall be used by the manu-
facturer. To ascertain the quality of steel used, the inspector at his
discretion may get the material tested at a suitable or approved
laboratory.
11. PACKING
11.1 Angle sections shall be wire bundled or despatched loose as may be
mutually agreed upon.
11.2 Cleat angles, gusset plates, brackets, fillet plate, hanger and similar
loose pieces shall be nested and bolted together in rnutiples or securely
wire-d together through holes.
11.3 Bolts, nuts, washers and other attachments shall be packed in
double gunny bags accurately tagged in accordance with the contents.
11.4 The packings shall avoid losses/damages during transit. Each
bundle or package shall be appropriately marked.
9

IS I 802 ( Part II ) 1.78
Kamataka State Electricity Board, Banplore
Structural EDliDeeriDg Rnearch CeDtre (CSIR.),
Roorkee
SIUU R. NUAYAlfAB ( Al'ma.")
S"J T. K. RAIIA"ATIUX TriVeDi Struccurall Ltd, NalDi, Allahabad
8 1 K. V. S. MUaTHY ( ( AllmtiIll)
R. mr.rATn'JD Bhakra MaDasemeat Board. Chudiluh
SBBI Nm.I.DD Suro. ( AI"".." )
SBBI A. P. SR.... Madhya Pradesh Electricity Board. Jabalpur
S.BI N. St.n Bihar State Electricity Board, PatD.
S"I S. N. Vo... IDapection "'in., Directorate General or Supplia
and Di.poulJ, New Delhi
( C.,,'inutd /,.", /HII' 2 )
M,,,.w, R,/,t",IIIi_,
SOl S. K. BBATTAOBABJ.. SAE ( India) Ltd. Calcutta
SaRI V. NABAYANAlf ( ~ l l )
CRIE.. ENGman Andhra Pradesh Electricity Board, Hyderabad
SVPDJ:NTENDt1fO ENolnEB ( All"".,.)
SRI K. R. Do Damodar Valley Corporation, Calcutta
SRBI SWABA" GUPTA (Altnll.")
SRJlI J. C. GUPl'. Be.. ConltructiOD Board. Chandiprb
SRILI J. C. GUtTA U. P. State Electricity Board, Lucbow
SHRI V. B. SmOB ( AlIImat, )
SHRI O. KHOSLA EMC Steeb) Ltd, Calcutta
Ssal S. N. SINOH ( Allmltlll )
SBRI S. N. MISRA Mabarashtra State Electricity Board, Bomba,
SlIal S. R. JoeBI ( AII".,.', )
S8 NIAlB SINOH Punjab State Electricity Board. Chandiprh
SuaJ N. D. PAalKR Kamani EnlineeriDI Corporation Ltd, Bombay
501 S. D. DdD ( AI,,,,..,, )
Smu R. N. Pmrl>8. Tata Hydro Electric Power Supply Co Ltd, Bombay
DRR.. Roll" AX ( All'''''''' )
SOl P. V. RAMAIA.
SBIU N. V. RAMAl(
10
BUREAU OF INDIAN STANDARDS
H
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