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Recycling20manual20WLO20L150 220E
Recycling20manual20WLO20L150 220E
All products are not available in all markets. Under our policy of continuous improvement, we reserve the right to
change specifications and designs without prior notice. The illustrations do not necessarily show the standard
version of the machine.
English
WLO
Foreword
Overall perspective
Volvo Construction Equipments overall perspective on
how environmental aspects shall be fulfilled means that
the companys products are regarded in a much greater
context:
Society works for a common environmental legislation and facilitates good work planning and provides
systems for recycling
Safety
Recycling work
CONTINUED USE
retrofitting, upgrading, repairs/service,
use in other application, second hand,
remanufacturing
REUSE
ucts
in newly manufactured prod
as spare part
in the same product type
in another product type
CYCLING
MATERIAL RE
of quality
without lossquality
with loss of
N l's
ACTmIO
ateria
EXTeR
the
Y
G
re
R
h
nw
EBE
d
bustio is use
comy content
rg
ene
ION
SIT
O
DEP
Recycling steps.
Strive to get as much material as possible on the
highest steps.
Source: Thomas Magnusson VI
Sorting
Producer responsibility
A variety of the machines components are governed
by the principle of producer responsibility, meaning
that they shall be taken care of according to special
instructions. These may vary from one country to
another. If you are uncertain about what this includes
or the applicable governing regulations, contact your
Volvo dealer or Volvo directly.
Identifying
Materials Identifying
Marking Standard
Using a marking system where all plastic parts are
marked with a material code, the materials are easy to
identify. Many materials can granulated and reused,
while other plastics are used for energy extraction.
Certain plastics must be taken care of in a special way
or destroyed, through some form of pretreatment.
The following are a few examples of what the marking may look like:
>ABS<
Part consisting of one material, in this case ABS-plastic
>ABS+PC<
>PVC, PUR, ABS< Part consisting of 3 materials where PVC is the visible (coating)
and PUR with inclusion of ABS. ABS is biggest by weight, underlined.
>PP MD30<
Decontamination
Draining fluids
It is important that fluids are handled in a safe and
correct manner, with regards to national legislation as
well as local regulations.
Follow the instructions given in the Service manual and
Operators manual for draining fluids in, e.g., axles,
tanks and other containers/reservoirs.
The table below is intended to serve as a checklist.
L150E
L180E
L220E
39.5 (10.4)
49
(12.9)
49
(12.9)
50
(12.2)
50
(12.2)
60
(15.8)
49
(12.9)
49
(12.9)
82
(21.6)
59
(15.6)
59
(15.6)
75
(19.8)
(0.8)
261
(68.9)
261
(68.9)
343
(90.6)
156
(41.2)
156
(41.2)
215
(56.8)
Fuel tank
382
(100.9)
382
(100.9)
382
(100.9)
Cooling system
52
(13.7)
70
(18.5)
70
(18.5)
Oil-bath precleaner
9.5
(2.5)
9.5
(2.5)
9.5
(2.5)
Refrigerant (R134a)
6.5
6.5
6.5
(1.7)
(1.7)
(1.7)
Decontamination
Filters
There is a wide range of filters on the machine that, when
dismantled, contain impurities and the medium which they
filter. Note that there are special regulations with regards
to handling of filters.
Filter table. The table below is intended to serve as a
checklist.
Position
Location
Medium
Qty.
Transmission
Transmissions oil
Engine
Oil
Engine
Coolant
Hydraulic tank
Hydraulic fluid
Rear axle
Oil
Front axle
Oil
Air cleaner
Air
Paper + filter
Cab
Air
Paper filter
Breather
Comment
Decontamination
Component
Aspect
Battery
Sulphuric acid
Pressurized container/vessel
Pressurized container/vessel
Pressurized container/vessel
Pressurized container/vessel
Pressurized container/vessel
Refrigerant *)
7
6
4
3
2
Dismantling
L150E
L180E
L220E
Steel/iron
19000 (41943)
21900 (48344)
26000 (57396)
Copper
85
(188)
85
(188)
85
(188)
Aluminium
43
(95)
42
(93)
42
(93)
Bronze bushings
35
(77)
35
(77)
35
(77)
Lead batteries
97
(214)
97
(214)
97
(214)
Glass
65
(143)
65
(143)
65
(143)
130
(287)
130
(287)
130
(287)
2400
(5300)
2400
(5300)
2720
(6000)
486
(1073)
510
(1126)
680
(1501)
Other
1000
(2208)
1136
(2508)
1426
(3148)
Total*
23340 (51523)
26400 (58278)
31280 (69051)
ABS
13 (28,7)
Panels
PUR
16 (35,3)
PP
13 (28,7)
PE-foam
Upholstery in seat
EPDM
17 (37,5)
POM
(2,2)
Air nozzles
PA66
(2,2)
PVC
(13,2)
PDCPD
24 (53)
10
(4,4)
Grill, casings
Component weights
Component weights
Weight kg (lbs)
Machine type
Position
Component
L150E
Transmission
830
Counterweight
L180E
(1832)
1000 (2208)
1500 (3311)
3250 (7174)
4250 (9382)
Engine
1100 (2428)
1210 (2671)
1210 (2671)
Boom
2240 (4945)
2360 (5210)
3024 (6675)
1450 (3201)
1450 (3201)
2100 (4636)
1670 (3686)
1670 (3686)
2015 (4448)
Front frame
2037 (4497)
2563 (5658)
2563 (5658)
Rear frame
1900 (4194)
1900 (4194)
2000 (4415)
Cab, complete
800
(1766)
800
(1766)
800
(1766)
Steel
580
(1280)
580
(1280)
580
(1280)
Plastics
53
(117)
53
(117)
53
(117)
Glass
52
(115)
52
(115)
52
(115)
Seat
30
(66)
30
(66)
30
(66)
Radiator, engine
110
(243)
120
(265)
120
(265)
10
(1832)
830
L220E
10
9
7
11
Electronics
Electronics
The machines have three so-called ECUs (Electronic
Control Unit). Two are located in the cab, one on its
rear wall (1) and one in the instrument panel (3). The
third one is located on the engine.
In the cab there is also a circuit board, an electrical
distribution box (2) with a number of relays and fuses.
Position
Part
Material
Note
V-ECU
Circuit board
Circuit board
I-ECU
Circuit board
12
Plastics
Position
Part
Material
Note
AC casing
PP+EPDM
Air filter
ABS+PUR
Prefilter, polyester
Fan housing
PA66*
PA66*
Control
PETP-GF20
13
Plastics
Position
Part
Material
Filter casing
ABS
Housing
ABS
Distribution housing
ABS
PP
Fan housing
ABS
14
Note
Embedded nut
Plastics
Position
Part
Material
Air duct
PP
Air duct
PP
Air duct
PP
Air nozzles
POM
Air duct
PVC
Air nozzles
POM
Air duct
PVC
Note
15
Plastics
Position
Part
Material
Instrument panel
ABS+EPDM
Side panel
ABS
16
Note
Plastics
Position
Part
Material
Sun shade
PVC+Mineral wool
Storage compartment
ABS
Clothing hook
PA
Storage compartment
ABS
Note
17
Plastics
Position
Part
Material
Casing
ABS
Casing
PC+ABS
Wrist support
PUR
Bellows
EPDM
Hose retainer
EPDM
18
Note
Plastics
Position
Part
Material
Note
Floor mat
PUR
Floor mat
PUR
Panel
ABS
Headlining (ceiling)
Textile
Door, inside
ABS
19
Plastics
Position
Part
Material
Expansion tank
PP
20
Note
Plastics
Position
Part
Material
Fan shroud
PP
Note
21
Plastics
Position
Part
Material
Note
PP
Strainer
Brass
22
Plastics
Position
Part
Material
Rain guard
PP
Hose
EPDM
Note
23
Plastics
Position
Part
Material
Side casing
PDCPD
Grill
PDCPD
Casing
PDCPD
Side casing
PDCPD
24
Note
Plastics
Position
Part
Material
Fender widener
Styrene rubber
Fender widener
Styrene rubber
Splash guard
Splash guard
Note
25
Notes
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28
All products are not available in all markets. Under our policy of continuous improvement, we reserve the right to
change specifications and designs without prior notice. The illustrations do not necessarily show the standard
version of the machine.
English
WLO