INPUT Pipeline Design Parameters Pipeline outer Diameter Pipeline Design Internal Pressure Pipeline Hydrotest Pressure Maximum

Design Temperature (aboveground) Maximum Design Temperature (underground) Minimum Design Temperature (aboveground) Minimum Design Temperature (underground) Hydrotest Temperature Installation Temperature Temperature derating factor Selected wall thickness Corrosion Allowance Type of pipe (SMLS/SAW/ERW/HFW) Lonjitudinal Joint factor Uplift coiefficient for up heavel buckling check Deapth of soil cover imperfection height

Design Factors of the Pipeline as per ASME B31.8: Location Class 2 (hoop stress) Restrained - Max. Longitudinal Stress Restrained - Max. Combined Stress Unrestrained - Max. Longitudinal Stress Design Factors of the Pipeline as per DGS-9550-003: Restrained - Max. Comb. Stress (Hydrotest) External Axial Force Soil Density Content Density Elastic Bend Radii Coefficient of friction - Pipe/Soil Line Pipe Material Properties Pipeline product specification level Pipeline Material SMYS of linepipe material Steel Density Poisson ratio of linepipe material Elastic modulus of linepipe material Expansion co-efficient of linepipe material

CALCULATION A. Combined Stress at Fully Restrained Section (Design Condition)

Maximum Allowable Hoop Stress Maximum Allowable Longitudinal Stress Maximum Allowable Combined Stress Maximum Allowable Combined Stress (Hydrotest) a. Non-Corroded Condition

Hoop Stress Calculation Hoop Stress Ratio

Longitudinal Stress (ASME B31.8: 833.2 & 833.3) Due to Internal Pressure

Due to Bending Load Outer Radius Inner Radius Due to Thermal Exp.

Due to External Forces

Total Longitudinal Stress Outer Radius Inner Radius

Max Longitudinal Stress Ratio

Combined Stress (ASME B31.8: 833.4) Tresca Combined Stress

Von Mises Combined Stress

Max Combined Stress Ratio

INPUT Pipeline Design Parameters D p ph Ta1 Tu1 Ta2 Tu2 Th Ti T t CA HFW Ej Uc H hi 0.508 6.35 130 85 65 0 13 38 13 1 0.0088 1.5 1 0.1 1 0.3 m mpa bar C C C C C C m mm

m m

FH FL1 FC1 FL2

0.6 0.9 0.9 0.75

FC.hyd Fax soil content R

0.95 0 1500 0.753 750 0.3

KN kg m 3 kg m 3 m

PSL API 5L X60 SMYS steel E

PSL2 415 7850 0.3 207000 0.0000117 MPa kgf m 3 MPa

SH=SMYSFHEjT SL = SMYSFL1T SC = SMYSFC1T SC.hyd = SMYSFC.hyd

249 373.5 373.5 394.25

mpa mpa mpa mpa

Sh= pD/ 2 t rhoop

183.2840909 0.736080686

Sp=(cv ) S Sb=ED/ (2R) sb1 sb2 ST=E(Ti Tu1) SX=Fax/A

54.98522727

mpa

70.104 -70.104 -125.9388 mpa

SL1 := Sp + Sb1 + ST + SX SL2 := Sp + Sb2 + ST + SX rlong=max( /SL1/ ,/ SL2/ )/ SL

-0.849572727 -141.0575727

0.377664184 SAFE

SCt.1=/Sh SL1/ SCt.2=/Sh SL2/

184.1336636 324.3416636

mpa mpa

SCv.1=(Sh^2-Sh*SL1+SL1^2)^0.5

183.7103506

mpa

SCv.2=(Sh^2-Sh*SL2+SL2^2)^0.5 rcom=max(SCt.1, SCt.2, SCv.1, SCv.2)/SC

281.680503 0.868384642 SAFE

mpa