RenShape Board Materials

Product Applications Colour Density (g/cm3) Heat distortion ISO 75 Coefficient of thermal expansion ISO 11359 (10-6 K-1) Flexural strength ISO 178 (MPa) Compressive strength ISO 604 (MPa) Compressive modulus ISO 604 (MPa) Shore-DHardness ISO 868

Styling and Modelling Boards

BM 5108 BM 5025 BM 5030 BM 5185 BM 5440 BM 5460 BM 5470 Modelling Master and Data Control Models Styling White Apricot Sienna Apricot Brown Brown Brown 0.08 0.24 0.3 0.47 0.5 0.7 0.75 60 60 - 70 60 - 70 75 - 80 75 - 80 80 60 - 70 60 - 65 60 - 65 50 - 55 50 - 55 60 5.5 6-8 10 - 15 15 - 20 25 - 30 35 - 40 3.7 6-8 10 - 15 15 - 20 20 - 25 33 - 38 140 250 - 300 500 - 600 600 - 700 910 - 960 600 - 700 55 - 60 60 - 65 60 - 65

Tooling Boards
BM 5055 BM 5172 BM 5272 BM 5273 BM 5112 BM 5166 RS 470 BM 5266
Hammer forming Jigs and metalforming
Metalforming and thermoforming
For lay-up-tools at elevated temperatures (LT - prepreg)

Green Green

0.72 - 0.75 1.2 1.4 1.5 1.5 1.7 1.6 - 1.7 1.7

135 - 140 80 - 90 80 - 90 85 - 90 85 - 90 75 - 80 85 - 90 120 - 125

35 - 40 80 - 85 65 - 70 80 - 90 80 - 90 45 - 50 40 - 45 45 - 50

30 - 40 70 - 80 80 - 90 70 - 80 70 - 80 55 - 65 55 - 65 80 - 85

50 - 55 60 - 70 70 - 80 50 - 60 50 - 60 90 - 100 95 - 100 125 - 130

2300 - 2400 1900 - 2000 3300 - 3500 2400 - 2800 2400 - 2800 7000 - 7500 7000 - 7500 7000 - 7500

75 80 80 - 85 80 - 85 80 - 85 85 - 90 85 - 90 85 - 90

Foundry

Olive Red Grey Ivory Grey/brown Dark grey

RenGel & RenCast Polyurethane Systems

Resin Hardener Mix Ratio (pbw) Colour Density (g/cm3) Pot Life (min) Shore Hardness (ISO 868) Applications

RenGel Polyurethane Gelcoats*

6414 A 6414 A 5075 A 5073 A XB 5153 B 6424 B 6424 B 6424 B 100 : 50 100 : 72 100 : 36 100 : 20 White Green Green Green 1.1 1.15 1.1 1.1 10 15 - 20 10 15 D 65 - 70 D 50 - 55 A 70 - 75 A 35 - 40 Pattern plates and core boxes Core Boxes and abrasion protection Rubberlike parts, abrasion protection, sealing strips/parts

* The RenCast A components (Resilient Polyurethanes - see below) can be used with the listed B components to produce gelcoats

Resin

Hardener

Filler DT 082

Mix Ratio (pbw)

Colour

Density (g/cm3)

Pot Life (min)

Castable layer thickness (mm)

Applications

RenCast Resilient Polyurethanes (polyurea)

6414 A 6414 A 5075 A 5073 A 6414 B 5117 B 6414 B 6414 B 100 : 64 100 : 35 100 : 32 100 : 18 Caramel Light beige Cognac Cognac 1.1 1.1 1.1 1.1 15 - 20 15 - 20 15 - 20 30 - 40 20 10 75 100 Foundry patterns, core boxes, assembly jigs, abrasion and impact-resistant parts, flexible moulds

RenCast Fastcast Polyurethanes

Resin
FC 50 FC 51 FC 52 FC 53 FC 54 FC 55

Hardener
FC 50
Polyol Polyol Polyol Polyol Polyol Polyol

Filler DT 082
300 300 -

Mix Ratio (pbw)

20 : 100 100 : 100 100 : 100 100 : 100 100 : 100 100 : 100

Colour
Off white Grey Beige Beige Blue Amber

Density (g/cm3)
1.6 1.6 1.6 - 1.7 1.6 - 1.7 1.6 1.1

Pot Life (min)

4-5 4-5 6-7 4-5 5-7 2-3

Applications

Isocyanate Isocyanate Isocyanate Isocyanate Isocyanate Isocyanate

FC 51 FC 52 FC 53 FC 54 FC 55

Moulds, foundry patterns, replicas, prototypes, holding fixtures

RenCast Masscasting Polyurethane System

Resin
5146 A

Hardener
5146 B

Applications
with a variety of fillers used for large scale casting applications; please refer to technical datasheet for detailed information

Vantico Ltd Duxford Cambridge CB2 4QA UK Tel: +44 1223 493 000 Fax: +44 1223 493 002

www.renshape.com
Publication no. T336a GB / 1000/11/02 Printed in Great Britian. Ren and RenShape are registered trademarks of Vantico AG, Basel, Switzerland. Vantico Ltd, 2002.