An investigation on computer integrated manufaturing in SAIL / SS

Respondents\Questions Respondent 1 Respondent 2 Respondent 3 Respondent 4 Respondent 5 Respondent 6 Respondent 7 Respondent 8 Respondent 9 Respondent 10 Respondent 11 Respondent 12 Respondent 13 Respondent 14 Respondent 15 Respondent 16 Respondent 17 Respondent 18 Respondent 19 Respondent 20 Age 3 1 2 2 2 1 1 3 2 1 2 3 2 3 1 2 1 2 1 1 Experience Qualification Question 1 Question 2 Question 3 5 3 3 4 4 1 4 5 5 5 2 3 4 4 4 2 5 4 4 4 2 3 5 5 2 1 5 4 5 5 1 5 3 4 4 4 3 2 3 4 2 5 4 4 5 1 5 4 5 4 2 5 4 4 4 4 3 2 3 4 2 3 4 4 4 5 3 3 4 4 1 4 5 5 5 2 5 4 4 5 1 5 4 5 5 2 3 5 5 2 1 5 4 5 4 1 5 3 4 4 2 2 0 8 8 10 2 8 0 0 4 10 4 2 0 8 10 2 0 0 6 12 0 2 0

0 4 8 8

nufaturing in SAIL / SSP at Salen

Question 4 Question 5 Question 6 Question 7 Question 8 Question 9 Question 10 Question 11 3 4 2 3 3 4 4 4 5 4 3 4 4 4 4 4 4 4 3 4 4 4 4 4 4 4 3 3 4 3 3 3 4 5 2 5 5 5 5 4 5 4 1 5 4 5 2 2 4 4 3 3 4 4 4 3 3 4 1 5 2 5 4 4 4 4 3 5 5 4 4 3 5 3 4 3 2 4 3 4 4 4 3 3 4 3 3 3 3 4 1 5 2 5 4 4 4 4 3 4 4 4 4 4 3 4 2 3 3 4 4 4 5 4 3 4 4 4 4 4 4 4 3 5 5 4 4 3 5 4 1 5 4 5 2 2 4 5 2 5 5 5 5 4 5 3 4 3 2 4 3 4 4 4 3 3 4 4 4 3 6 10 4 0 0 2 16 2 0 0 0 2 10 4 4 8 4 8 0 0 4 10 2 4 0 6 12 2 0 0 2 12 4 2 0 0 12 6 2 0

Question 12 Question 13 Question 14 Question 15 Question 16 Question 17 Question 18 5 5 4 4 4 3 3 4 4 4 4 3 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 5 5 5 5 5 4 5 4 4 4 5 5 4 4 4 4 4 4 4 5 4 5 5 4 4 4 4 4 4 4 4 3 5 5 4 2 3 4 3 2 3 4 4 4 4 4 4 4 4 5 5 4 4 4 4 4 4 4 4 4 4 4 4 5 5 4 4 4 3 3 4 4 4 4 3 4 4 4 4 4 3 5 5 4 4 4 4 5 5 4 4 5 5 5 5 5 4 5 2 3 4 3 2 3 4 4 4 4 4 4 5 4 6 12 0 2 0 6 12 2 0 0 2 18 0 0 0 4 12 4 0 0 6 10 2 2 0 4 12 4 0 0 2 16 2 0 0

Question 19 Question 20 4 4 4 4 4 4 5 4 5 4 5 5 4 4 4 4 4 5 4 3 5 4 4 4 4 4 4 4 4 4 4 5 5 5 5 4 4 3 4 4 6 14 0 0 0 4 14 2 0 0

1 S.NO 1 2 3 4 5 AGE Less than 25 years 26 35 years 36 45 years Above 45 years Total NO.REPONDENTS PERCENTAGE 0 0% 4 20% 8 40% 8 40% 20 100%

S.NO 1 2 3 4 5 6

EXPERIENCE Less than 5 years 5 10 years 11 15 years 15 - 20 years More than 20 years TOTAL

NO.REPONDENTS PERCENTAGE 2 10% 2 10% 0 0% 8 40% 8 40% 20 100%

S.NO 1 2 3 4 5 6

QUALIFICATION ITI Diploma Degree Post graduate Post graduate & above TOTAL

NO.REPONDENTS PERCENTAGE 10 50% 2 10% 8 40% 0 0% 0 0% 20 100%

S.NO 1 2 3 4

QUESTION 1 Strongly Agree Agree Neutral Disagree

NO.REPONDENTS PERCENTAGE 4 20% 10 50% 4 20% 2 10%

5 6

Strongly Disagree TOTAL

0 20

0% 100%

S.NO 1 2 3 4 5 6

QUESTION 2 Strongly Agree Agree Neutral Disagree Strongly Disagree TOTAL

NO.REPONDENTS PERCENTAGE 8 40% 10 50% 2 10% 0 0% 0 0% 20 100%

S.NO 1 2 3 4 5 6

QUESTION 3 Strongly Agree Agree Neutral Disagree Strongly Disagree TOTAL

NO.REPONDENTS PERCENTAGE 6 30% 12 60% 0 0% 2 10% 0 0% 20 100%

S.NO 1 2 3 4 5 6

QUESTION 4 Strongly Agree Agree Neutral Disagree Strongly Disagree TOTAL

NO.REPONDENTS PERCENTAGE 6 30% 10 50% 4 20% 0 0% 0 0% 20 100%

S.NO 1 2 3 4 5 6

QUESTION 5 Strongly Agree Agree Neutral Disagree Strongly Disagree TOTAL

NO.REPONDENTS PERCENTAGE 2 10% 16 80% 2 10% 0 0% 0 0% 20 100%

S.NO 1 2 3 4 5 6

QUESTION 6 Strongly Agree Agree Neutral Disagree Strongly Disagree TOTAL

NO.REPONDENTS PERCENTAGE 0 0% 2 10% 10 50% 4 20% 4 20% 20 100%

S.NO 1 2 3 4 5 6

QUESTION 7 Strongly Agree Agree Neutral Disagree Strongly Disagree TOTAL

NO.REPONDENTS PERCENTAGE 8 40% 4 20% 8 40% 0 0% 0 0% 20 100%

S.NO 1 2

QUESTION 8 Strongly Agree Agree

NO.REPONDENTS PERCENTAGE 4 20% 10 50%

3 4 5 6

Neutral Disagree Strongly Disagree TOTAL

2 4 0 20

10% 20% 0% 100%

S.NO 1 2 3 4 5 6

QUESTION 9 Strongly Agree Agree Neutral Disagree Strongly Disagree TOTAL

NO.REPONDENTS PERCENTAGE 6 30% 12 60% 2 10% 0 0% 0 0% 20 100%

S.NO 1 2 3 4 5 6

QUESTION 10 Strongly Agree Agree Neutral Disagree Strongly Disagree TOTAL

NO.REPONDENTS PERCENTAGE 2 10% 12 60% 4 20% 2 10% 0 0% 20 100%

S.NO 1 2 3 4 5 6

QUESTION 11 Strongly Agree Agree Neutral Disagree Strongly Disagree TOTAL

NO.REPONDENTS PERCENTAGE 0 0% 12 60% 6 30% 2 10% 0 0% 20 100%

S.NO 1 2 3 4 5 6

QUESTION 12 Strongly Agree Agree Neutral Disagree Strongly Disagree TOTAL

NO.REPONDENTS PERCENTAGE 6 30% 12 60% 0 0% 2 10% 0 0% 20 100%

S.NO 1 2 3 4 5 6

QUESTION 13 Strongly Agree Agree Neutral Disagree Strongly Disagree TOTAL

NO.REPONDENTS PERCENTAGE 6 30% 12 60% 2 10% 0 0% 0 0% 20 100%

S.NO 1 2 3 4 5 6

QUESTION 14 Strongly Agree Agree Neutral Disagree Strongly Disagree TOTAL

NO.REPONDENTS PERCENTAGE 2 10% 18 90% 0 0% 0 0% 0 0% 20 100%

S.NO

QUESTION 15

NO.REPONDENTS PERCENTAGE

1 2 3 4 5 6

Strongly Agree Agree Neutral Disagree Strongly Disagree TOTAL

4 12 4 0 0 20

20% 60% 20% 0% 0% 100%

S.NO 1 2 3 4 5 6

QUESTION 16 Strongly Agree Agree Neutral Disagree Strongly Disagree TOTAL

NO.REPONDENTS PERCENTAGE 6 30% 10 50% 2 10% 2 10% 0 0% 20 100%

S.NO 1 2 3 4 5 6

QUESTION 17 Strongly Agree Agree Neutral Disagree Strongly Disagree TOTAL

NO.REPONDENTS PERCENTAGE 4 20% 12 60% 4 20% 0 0% 0 0% 20 100%

S.NO 1 2 3 4 5 6

QUESTION 18 Strongly Agree Agree Neutral Disagree Strongly Disagree TOTAL

NO.REPONDENTS PERCENTAGE 2 10% 16 80% 2 10% 0 0% 0 0% 20 100%

S.NO 1 2 3 4 5 6

QUESTION 19 Strongly Agree Agree Neutral Disagree Strongly Disagree TOTAL

NO.REPONDENTS PERCENTAGE 6 30% 14 70% 0 0% 0 0% 0 0% 20 100%

S.NO 1 2 3 4 5 6

QUESTION 20 Highly Satisfied Satisfied Neutral Dissatisfied Highly dissatisfied TOTAL

NO.REPONDENTS PERCENTAGE 4 20% 14 70% 2 10% 0 0% 0 0% 20 100%

AGE GROUP
45% 40% 35% 30% 25% 20% 15% 10% 5% 0% Less than 25 years 26 35 years 36 45 years Above 45 years PERCENTAGE

EXPERIENCE
45% 40% 35% 30% 25% 20% 15% 10% 5% 0% Less than 5 years 5 10 years 11 15 years 15 - 20 years More than 20 years

PERCENTAGE

EDUCATIONAL QUALIFICATION
60% 50% 40% 30% 20%
10%

PERCENTAGE

0% ITI Diploma Degree Post graduate Post graduate & above

Happy about current CIM

60%

50%
40%

40% 30% 20% 10% 0% Strongly Agree Agree Neutral Disagree Strongly Disagree

Present CIM improves Manufacturing

60% 50% 40% 30% 20% 10% 0% Strongly Agree Agree Neutral Disagree Strongly Disagree

Computers operates the machines

60%

30% 10% 0% Strongly Agree Agree Neutral Disagree 0% Strongly Disagree

Problems of machine on screen

50%

30%

20%

0%

0%

Strongly Agree

Agree

Neutral

Disagree

Strongly Disagree

CIM improves and maintain Quality

90% 80% 70% 60% 50% 40% 30% 20% 10% 0% Strongly Agree Agree Neutral Disagree Strongly Disagree

Computer makes strees

50%

20% 10% 0% Strongly Agree Agree Neutral Disagree

20%

Strongly Disagree

Knowladge and Skills are Useful

40% 40%

20%

0% Strongly Agree Agree Neutral Disagree

0% Strongly Disagree

Training Requirement
50%

Training Requirement
50%

20%
10%

20%

0% Strongly Agree Agree Neutral Disagree Strongly Disagree

CIM is Accurate than Manual

70%

60%
50% 40% 30% 20% 10% 0%

Strongly Agree

Agree

Neutral

Disagree

Strongly Disagree

Human intraction needs for CIM

60%

20%

10%

10%
0%

Strongly Agree

Agree

Neutral

Disagree

Strongly Disagree

Computer and PLC are old

60%

30% 0% 10% 0%

10% Strongly Agree Agree 0% Neutral Disagree Strongly Disagree

Hardware and software upgrades

60%

30%

0% Strongly Agree Agree Neutral

10% 0% Disagree Strongly Disagree

Advancement of CIM
70%

60%
50% 40% 30% 20% 10% 0% Strongly Agree Agree Neutral Disagree Strongly Disagree

Safety for CIM

90%

10% 0% Strongly Agree Agree Neutral 0% Disagree 0% Strongly Disagree

Maintenance Requirement
60% 50% 40% 30% 20% 10% 0%

Strongly Agree % 20%

Agree 60%

Neutral 20%

Disagree 0%

Strongly Disagree 0%

Wastage reduction done by CIM

50% 40% 30%

20%
10% 0% Strongly Agree % 30% Agree 50% Neutral 10% Disagree 10% Strongly Disagree 0%

Software Requirement
70% 60% 50% 40% 30% 20% 10% 0% Strongly Agree Agree Neutral Disagree Strongly Disagree

Checking and verification of production event

80%

10%

10% 0% 0% Strongly Disagree

Strongly Agree

Agree

Neutral

Disagree

CIM is effective and efficient

Strongly Disagree Disagree Neutral Agree Strongly Agree 30% 0% 0% 0% 70%

Overall satisfaction for CIM

Satisfied 70%

Neutral 10% Other Highly 0% Satisfied 20%

Dissatisfied 0% Highly dissatisfied 0%

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

AGE GROUP EXPERIENCE EDUCATIONAL QUALIFICATION Happy about current CIM Present CIM improves Manufacturing Computers operates the machines Problems of machine on screen CIM improves and maintain Quality Computer makes strees Knowladge and Skills are Useful Training Requirement CIM is Accurate than Manual Human intraction needs for CIM Computer and PLC are old Hardware and software upgrades Advancement of CIM Safety for CIM Maintenance Requirement Wastage reduction done by CIM Software Requirement Checking and verification of production event CIM is effective and efficient Overall satisfaction for CIM

I am happy to work with current computer integ [ ] Strongly [ Agree ] Agree [ ] Neutral At present working computers are helpful to imp [ ] Strongly [ Agree ] Agree [ ] Neutral Computers are operates the machines perfectly. [ ] Strongly [ Agree ] Agree [ ] Neutral Computers view the exact problems of machines [ ] Strongly [ Agree ] Agree [ ] Neutral Computer integrated manufacturing improve an [ ] Strongly [ Agree ] Agree [ ] Neutral Working with computers making Stress. [ ] Strongly [ Agree ] Agree [ ] Neutral My computer knowledge and skills are very usef [ ] Strongly [ Agree ] Agree [ ] Neutral Training requires to operating the computers an [ ] Strongly [ Agree ] Agree [ ] Neutral Computer integrated manufacturing is more acc [ ] Strongly [ Agree ] Agree [ ] Neutral Computer integrated manufacturing needs hum [ ] Strongly [ Agree ] Agree [ ] Neutral All the computers and PLCs are old at productio [ ] Strongly [ Agree ] Agree [ ] Neutral Computers at work place require advanced hard [ ] Strongly [ Agree ] Agree [ ] Neutral Advancement of computer integrated manufactu [ ] Strongly [ Agree ] Agree [ ] Neutral Need some safety arrangement for computers at [ ] Strongly [ Agree ] Agree [ ] Neutral Maintenance require for computers and PLC at [ ] Strongly [ Agree ] Agree [ ] Neutral Computer integrated manufacturing reduce the [ ] Strongly [ Agree ] Agree [ ] Neutral Special software require for communicate the m [ ] Strongly [ Agree ] Agree [ ] Neutral Computers are useful to check and verify compl [ ] Strongly [ Agree ] Agree [ ] Neutral Computer integrated manufacturing is more eff [ ] Strongly [ Agree ] Agree [ ] Neutral Overall satisfaction rating for computer integra [ ] Highly [ Satisfied ] Satisfied [ ] Neutral

py to work with current computer integrated manufacturing system. [ ] Disagree [ ] Strongly Disagree t working computers are helpful to improve manufacturing. [ ] Disagree [ ] Strongly Disagree rs are operates the machines perfectly. [ ] Disagree [ ] Strongly Disagree rs view the exact problems of machines on its screen. [ ] Disagree [ ] Strongly Disagree r integrated manufacturing improve and maintain the quality of products. [ ] Disagree [ ] Strongly Disagree with computers making Stress. [ ] Disagree [ ] Strongly Disagree uter knowledge and skills are very useful to operate computers. [ ] Disagree [ ] Strongly Disagree requires to operating the computers and PLC programs. [ ] Disagree [ ] Strongly Disagree r integrated manufacturing is more accuracy than manual operation. [ ] Disagree [ ] Strongly Disagree r integrated manufacturing needs human interaction to complete the process. [ ] Disagree [ ] Strongly Disagree mputers and PLCs are old at production area. [ ] Disagree [ ] Strongly Disagree rs at work place require advanced hardware and software upgrades. [ ] Disagree [ ] Strongly Disagree ment of computer integrated manufacturing defiantly improves manufacturing. [ ] Disagree [ ] Strongly Disagree e safety arrangement for computers at work place. [ ] Disagree [ ] Strongly Disagree nce require for computers and PLC at work place. [ ] Disagree [ ] Strongly Disagree r integrated manufacturing reduce the waste in manufacturing. [ ] Disagree [ ] Strongly Disagree ftware require for communicate the manufacturing process to superiors. [ ] Disagree [ ] Strongly Disagree rs are useful to check and verify completed and upcoming production event. [ ] Disagree [ ] Strongly Disagree r integrated manufacturing is more effective and efficient production system. [ ] Disagree [ ] Strongly Disagree atisfaction rating for computer integrated manufacturing. [ ] Dissatisfied [ ] Highly Dissatisfied