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AOI Brochure 2010
AOI Brochure 2010
E manufactures a world-class range of dished Heads 2:1 Ellipsoidal, Torispherical, Hemispherical (Crown and petal construction) and Toriconical Heads as per ASME and other codes for the World market. The quality system meets the requirements of ISO 9001:2000, duly certified by Velosi Quality Management International Limited. Our plant is accredited by ASME, to produce Dished Heads with U & U2 Stamp symbol. With more than 20 years of experience in manufacturing dished Heads as per ASME and other codes in the World market AOI is the largest producer of Dished Heads in GCC.
AOI has an excellent track record of supply of Dished Heads for various applications to Pressure Vessel and Storage Tank manufacturers, Oil and Petrochemical, Fertilizer, Refinery and Food Processing Industries. Forming is in accordance with UG-79 & UCS 79 of ASME Sec VIII Div 1 & ASME Sec VIII Div II. Dished heads are Cold Formed. AOI Tolerance & acceptance criteria are stringent as compared to ASME. Welders & welding operators are qualified as per ASME SEC IX and as per individual specifications. WPS & PQR meet the requirements as per ASME SEC IX and as per individual specifications.
Grinding
WORLD RECORD IN DISHED HEAD BUSINESS We have worlds first cold forming spinning machine which is capable of forming dished heads with 80mm Plate thickness. The machine was successfully commissioned & started manufacturing heads in Arabian Oasis Industries LLC, Dubai from Nov 18, 2007. AOI have set a new world record by cold forming 80mm thickness dished heads by spinning. CURRENT RANGE OF MANUFACTURE 2:1 ELLIPSOIDAL HEADS 2:1 Ellipsoidal Heads (ID 500mm to 6800, Thickness 5 to 100mm*). TORISPHERICAL HEADS Torispherical Heads (OD 500mm to 6800, Thickness 5 to 100mm*). TORICONICAL HEADS Toriconical Heads (ID-max: 6750mm, Thickness-max: 80mm). HEMISPHERICAL HEADS Hemispherical Heads (Crown & Petal construction, OD 800mm onwards, Thickness up to 90mm). FLANGED ONLY HEADS Flanged only Heads (OD 580 mm to 6700mm, Thickness 5 to 45mm). DISHED ONLY HEADS Dished only heads (OD 580 mm to 7600mm, Thickness 5 to 90mm). *
Please refer capacity chart for full details
MATERIAL OF CONSTRUCTION Carbon steel, Low alloy steel. Stainless steel, Duplex, Super Duplex. Nickel and Copper alloys, Monel, Inconel, Hastalloy, Clad steel. Any formable material by Cold spinning. FURNACE Furnace dimensions 7.5M Length X 7.5M Width X 4.5M Height. Maximum operating temperature: 1200 Deg Celsius. We are able to do Normalizing, Stress relieving, Solution Annealing, quenching, tempering or Heat treatment to suit individual specifications. BEVELLING & GRINDING MACHINE The Modern Multi purpose grinding & beveling machine produces high quality blanks. Large numbers of blanks are prepared in a shorter period of time. Its major application for blank preparation & welding as follows. The internal and external grinding of surfaces. The grinding of internal and external longitudinal and circumferential weld seams with grinding disc. Internal and external back gouging of longitudinal and circumferential weld seams. Reproducible groove shapes with clean metallic surfaces, no carburization and no hardening cracks. Welding defects are therefore largely eliminated. - Oxy fuel cutting of carbon steel up to 200mm thick. - Plasma cutting of stainless steel up to 75mm thick. - To maintain square ness of the edge of dished heads. DISHED HEAD WITHOUT CENTRE HOLE Most of the dished heads can be formed without center hole except for smaller diameters to avoid patch welding. Therefore seamless dished heads can be formed without Authorized Inspector inspection.
Blank Welding
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Stock Plates
STRENGTH OF AOI
AOI has 7 dishing presses in total with capacities 200 to 1000 Tonnes and 5 flanging machines in total with capacities 5mm to 100mm (diameter up to 6800mm). AOI has recently extended his facility from 4200m2 to 10250m2 and an extension to the yard area covered by cranage from 2500m2 to 4600m2. Modern manufacturing technology has been added to improve the throughput of the facility. AOI is not only a world class dished head supplier in terms of range of sizes offered but also a most secure companies for the supply of heads in view of its not being dependent on any one machine. Should one suffer a serious problem there will always be another one to take its place. This is very important as occasionally a breakdown of a major piece of plant at a company where there is no alternative can result in significant delays to execution of contracts. AOI delivers all dished heads with shorter lead times which is very important for the completion of projects. AOIs steel trading arm Raghdan Trading LLC carries some 3000 tonnes stock of high quality pressure vessel steel ensuring material is always available for dished head contracts as well as offering this material for sale to the general market. AOIs reputation in the market with its very high quality products, services and extensive production capacity will ensure it continues as market leader in this region. A strong team of dedicated professionals in technical, production and commercial disciplines provide support to its customers in direct supply and service activities. Please contact us for more information.
P.O. Box 5745, Dubai, United Arab Emirates Tel: +971-4-8851414, Fax: +971-4-8851147. E-mail: aoi@emirates.net.ae, Website: www.aoi.ae