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Electric Metal Bending Machine: Use and Maintenance Instruction Manual
Electric Metal Bending Machine: Use and Maintenance Instruction Manual
This manual was written according to prescriptions of attachment I-1.7.4. of : EEC DIRECTIVE 89/392 MACHINERY DIRECTIVE MODIFIED BY DIRECTIVE 91/368 RECEIVED BY PRESIDENTIAL DECREE NR. 459/1996
EEC Directive 89/392 published on the European Community Official Journal nr. L183 dated June 29, 1989 EEC Directive 91/368 published on the European Community Official Journal nr. L198 dated July 22, 1991 Presidential Decree 459/1996 published on the Official Journal nr. 209 dated September 6, 1996
ERCOLINA by CML International S.p.A. ITALY Tel. +39 0776 40281 Fax +39 0776 404801 www.ercolina.it - www.ercolina.com e-mail: info@ercolina.it
We wish to thank you for your excellent choice in purchasing an Ercolina Medi Bender MB42. By following these instructions the Medi Bender will be a simple and useful working tool. Remember: after reading this manual, keep it in a safe place for future reference!
!!WARNING
Any use of the machine which does not strictly conform to the instructions of this manual will immediately invalidate the warranty and free the Manufacturer of any responsibility.
!!WARNING: the use and maintenance instructions of this manual apply to each of the following machines, unless otherwise specified: MB42/MB42P (single phase) and MB42T (three phase).
PARTS IDENTIFICATION....................................................................................... 5 GENERAL SAFETY RULES .................................................................................... 6 DO NOT MODIFY THE MACHINE STRUCTURE.............................................. 7 APPLICATION FIELDS.......................................................................................... 10 TECHNICAL DATA ................................................................................................ 11
WORKING CAPACITY ...............................................................................................................12
ELECTRIC AND ELECTRONIC COMPONENTS............................................. 13 RISK PREVENTION SOLUTIONS ....................................................................... 14 DIRECTIONS FOR RESIDUAL RISK LIMITATIONS..................................... 15 IDENTIFICATION CE MARKING PLATE ........................................................ 17 ECOLOGICAL INFORMATION........................................................................... 18
MACHINE DEMOLITION...........................................................................................................18 INDICATION FOR CORRECT WASTE DISPOSAL .................................................................18
PROGRAMMING MANUAL.................................................................................. 24
INTRODUCTION .........................................................................................................................25 KEY BOARD FUNCTIONS .........................................................................................................26 LIGHT SIGNALS..........................................................................................................................27
MAINTENANCE ...................................................................................................... 34
ORDINARY MAINTENANCE ....................................................................................................34 EXTRAORDINARY MAINTENANCE.......................................................................................34
PRACTICAL USE OF THE MACHINE ............................................................... 35 TUBE BENDING TROUBLESHOOTING ............................................................ 36 TROUBLESHOOTING............................................................................................ 37 MB42/MB42P TROUBLESHOOTING .................................................................. 38 MB42T TROUBLESHOOTING ............................................................................. 40 MACHINE CE CONFORMITY DECLARATION .............................................. 43
NOISE RATING MEASUREMENT ............................................................................................43 Rev. 00 Page 1
TEST CARD .............................................................................................................. 45 MB42/MB42T EXPLODED VIEW FOR PARTS IDENTIFICATION .............. 51 MB42P EXPLODED VIEW FOR PARTS IDENTIFICATION........................ 57 REPLACEMENT PARTS REQUEST.................................................................... 58 BENDING FILE ........................................................................................................ 59
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Page 2
WARRANTY
Every machine is carefully controlled and tested before shipment. Machine installation is under customers responsibility, if qualified personnel is required for assistance and training, the cost of the operation will be charged. WARRANTY CONDITIONS AND RESTRICTIONS 1. Each ERCOLINA bender has a 24 month warranty effective from delivery date, against any components defect. The company reserves the right to request a copy of the sale invoice. 2. Defects must be notified to us within 2 months from the date the defect has been found. 3. Defects are checked on our premises, so every ERCOLINA bender must be sent, FREIGHT PREPAID, to our address or to authorised service centres. ANY FREIGHT COLLECT DELIVERY WILL BE REJECTED. If checking at customers premises is required, a cost for checking on site will be charged. 4. Warranty includes the defective components replacement or repair excluding labour cost. 5. Electrical parts are not included in the warranty in case of incompatibility with power supply ( caused by overvoltage and / or atmospheric events ). 6. Operations performed under warranty do not extend warranty terms. 7. Warranty does not respond to damages caused by wear. 8. The warranty does not apply if damages are a result of incorrect handling or of a use that does not conform with specifications described in this manual. 9. The warranty does not apply if the machine has been modified or tampered with. 10. The warranty certificate IS INVALID if dealer stamp with sales date is not included at the bottom of the document and in the attached coupon. Furthermore, the part to be sent to us must be mailed within 8 days following the invoice date.
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11. The buyer can not claim compensation for damages in any way. 12. The warranty does not provide a replacement even temporarily of the machine. 13. The whole warranty declines if: The machine has been repaired or maintained by personnel that has not been authorised by Ercolina; Not original parts have been used; Damages or errors are due to connections not performed according to the using instructions; Errors due to the machine wear.
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PARTS IDENTIFICATION
10 9 5 3 6 4 7 15 16 1 2 14 13 8 12 11
1 button 2 Foot switch socket 3 Handle for transport 4 Front door 5 Machine Body 6 Labels 7 Bottom Casing 8 Counterbending die support
9 10 11 12 13 14 15 16
Counterbending die Hexagonal shaft Former Counterbending support bracket Counterbending support bracket arm Hand wheel attachment Control panel Two pedal foot switch with reinforced cable
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FORBIDDEN
Use the machine only for the purpose for which it has been made and observing the general safety rules. The Manufacturer will not be liable for any damage or harm caused by improper use of the machine; Do not switch on power supply and use the machine without reading carefully the instruction manual Do not install and use the machine in environments containing: flammable fluids or gas; explosive materials; Do not install the machine in a humid or wet environment; Do not expose the machine to the rain ; Do not touch moving parts of the machine; Do not put hands on the tube during bending; Avoid having more than one person working on the same machine; Working area should not be restricted to a too limited space in proportion to the tube lengths to be bent;
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!!Warning: Only use original Ercolina accessories made for this type of
machine. Any modification will invalidate the machine guarantee. The Manufacturer reserves the right not to supply accessories or spare parts in case of alteration of the machine; To avoid finger pinching never put fingers between formers and machine body; Do not leave the machine unattended with power supply switched on .
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MANDATORY
!! WARNING: other safety protections can be adopted by the operator or by the person in charge of the machine. Our technical office is at complete disposal for any further advice needed.
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APPLICATION FIELDS
The MB42 electric tube, pipe and following sectors: profile bending machine can be used in the mechanical, hydraulics, metal fabrication, marine engineering, electrical, general installation.
The MB42 machine can bend tubes and profiles of various dimensions, wall thickness and type of materials such as: steel, brass, copper, aluminium.
The MB42 electrical metal bending machine is provided with an induction motor and an electromagnetic brake, therefore is powerful and practically maintenance free; furthermore the microprocessor electronic control which is divided into 30 blocks of 9 bends each, allows easy achievement of accurate and repeatable bends.
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TECHNICAL DATA
Min outside diameter Working capacity Max ouside diameter Min bend (R) radius Required time for tool change Maximum bend angle Speed
5 mm 42 mm 2 x tube 10 s 180 MB42 MB42P MB42T MB42 2 rpm 2 rpm 4 rpm MB42P 50 10 410 570 1000 380 460 500 410 570 1000 MB42T 80
Weight of machine body with no accessories (Kg) Dimensions Weight of greatest former and weight which can be used (Kg) Width (mm) Length (mm) Height (mm)
80
TECHNICAL NOTE: Design and machine specifications are subject to change without prior notice.
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WORKING CAPACITY *Note: capacity refers to materials with a resistance equal to 42 kg/mm2
Section Material Max x wall thick. (mm) Max x wall thick. Min radius (inches)OD (mm) 1"1/4gasx0.134" 1"5/8x0.134" 1"7/8x0.118" 1"5/8x0.095" 1"7/8x0.059" 1"5/8x0.157" 1"5/8x0.095" 2"1/8x0.065" 2"x0.065" 1"1/8 2"5/8x1/4" 1"3/8x5/8"x0.118" 1"3/8x1"3/8x 0.118" 1"x1" 1"3/8x1"3/8x0.203" 1"1/8x1/2"x0.203"
MEPLA-GEBERIT tube and similar tubes Mild steel* Mild steel* Mild steel* Mild steel* Mild steel* Mild steel* Mild steel*
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Type of risk
Safety devices Mushroom emergency switch in front of machine which can be easily reached by the operator. Once pressed the button remains in emergency position until it is manually released.
Pedal starting command purposefully designed to obstruct unintentional activation with protection on three sides (cover) and internal protection. The foot must be deeply introduced in the pedal cover to reach the pedal. In addition, the command works at low voltage. Low tension command devices (24V). Electrical circuit closed on a panel. During bending there is no risk of projection of workpiece. The risk of injury due to fall of workpiece during insertion or extraction is prevented by the command position which obliges the operator to stand in a safe position. Furthermore having a limited working area with confining barriers such as chains or protective shields with safety labels would avoid third persons coming unintentionally into contact with the workpiece.
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Abrasion, cutting, collision Gloves danger Falling objects danger Helmet, protective shoes Danger of entanglement of Adequate apparel clothes
The following labels with caution indications have been attached to the machine ; they also provide information on the red emergency button, foot switch socket and the machine voltage.
MB42/MB42P
Rev. 00 MB42T Page 15
S SA AF FE ET TY YA AR RE EA A
SB48 position
Ttube position
!!WARNING: During bending the operator must always stand in the position indicated in the picture.
L tube + 1m
L tube + 1m
!!WARNING: Only no.1 person must operate within the working area (UNI EN 294).
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PLATE DATA
YEAR WEIGHT MODEL MOTOR POWER SUPPLY SERIAL N MOTOR POWER Max RPM hexagonal shaft 200_ 80 Kg 50 Kg MB42 MB42P - MB42T 110V 230V 400V 1.1 Kw 1.5 Kw 2-4
!!!!WARRANTY: Whoever tampers with or removes the plate, can be prosecuted by law and frees the Manufacturer from any warranty responsibility
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ECOLOGICAL INFORMATION
The disposal of the MB42 packing materials, replaced parts, lubricants, components or of the machine itself, must be performed respecting the environment, avoiding ground, water and air pollution. It is the machine owners duty to perform this operation conforming to the rules in force in the country where the machine is used. MACHINE DEMOLITION We recommend deactivating the machine, before proceeding to its demolition: o disassembling its components; o removing the motor INDICATION FOR CORRECT WASTE DISPOSAL o Ferrous materials, aluminium, copper: are recyclable materials that must be taken to the proper authorised collecting centre; o Plastic and rubber materials: must be taken to a waste disposal site or to the proper recycling centre.
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MACHINE TRANSPORTATION
Before proceeding, respect rules for use of lifting equipment and also verify: Machine weight indicated in the Technical Characteristics table; Make sure that ropes used are suitable and in excellent conditions; Always check wear conditions of ropes and hooks used; Make sure load is safely fastened and balanced; Warn start of handling phase; Make sure machine and installed equipment to be lifted does not exceed the lifting means maximum capacity; Do not abandon control place leaving suspended load unattended.
LIFTING FROM BOTTOM WITH PACKING Before proceeding verify: Machine weight indicated in the Technical Characteristics table ; That the lifting mean used is suitable to lift the weight of machine and installed equipment; Indicated zones of pallet where grabs should be inserted; That the grabs are well placed before lifting the machine on order to avoid tipping it over. PACKING METHODS All machines, because of vibrations caused by transportation and particularly severe climatic conditions are carefully packed using appropriate materials to guarantee a total chemical and mechanical protection.
!!WARNING: during any machine handling adopt every safety measure and keep the necessary safety distance in case of load fall.
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Spring back angle , is the difference between the required bend angle and the bend angle which would be actually achieved if the Ercolina system would not be adopted to eliminate it. The spring back angle is due to elasticity of the materials, when bent they tend to spring back towards their original shape;
Bend angle achieved without adopting Ercolina system to correct spring back angle.
= -
Difference between two bends : one with spring back angle correction, the other with no spring back angle correction.
Note: the scope of this section is to outline the fundamental concepts for bending. The procedure for correcting spring back angle is explained in the MB42 PROGRAMMING MANUAL - Editing the actual bend angle.
Bending radius
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Follow these steps for proper use of the machine: CHOICE OF ACCESSORIES Choose the correct former and counterbending die to bend your tube or profile. Always make sure that the external diameter and wall thickness of the workpiece, match the sizes marked on the former and counterbending die.
!!WARNING: for a correct choice of tooling , we recommend to use our former and counterbending die charts in our catalogue.
Former
Counterbend.die
!!WARNING: Always align the zero mark of former with the zero mark on the hexagonal shaft and body of machine.
!!WARNING: fix the counterbending die on its support bracket by the wing as indicated in the figure.
Wing
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SWITCHING MACHINE ON Switch on machine using main power switch turning it on position (1) and pressing set button.
turning
Tighten the tube between the former counterbending die turning hand wheel.
and
!!WARNING: apply adequate tightening pressure , in order to avoid wrinkles on inside of bend and tube ovalization.
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PROGRAMMING THE MACHINE For programming of Ercolina Medi Bender, follow instructions of MB42 MEDI BENDER - PROGRAMMING MANUAL.
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Control Board
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Page 25
KEY BOARD FUNCTIONS All the program functions can be executed with the use of the few simple keys described below: Confirms all data. Starts work program block . Ends data storage. Bending alternative key to move the shaft of the machine (alternative to foot pedal). In the data entry mode this key can be used to insert 90 directly in the program in a quicker way. Return alternative key to move the shaft of the machine backwards (alternative to foot pedal). In the data entry mode this key can be used to insert 45 directly in the program in a quicker way. During the data entry mode allows the insertion of new data or changes in old data stored . In the data entry mode this key can be used to insert 135 directly in the program in a quicker way. When doing the spring back angle it allows to change the previous set value. Program key for increasing bend angle value. Enables data entry. Allows work block selection. Program key for decreasing bend angle value Erases bend angle values stored in program blocks.
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*Note: information concerning ERRORS 87-88 on the MB42 is on page 38 e 39 of this manual; information concerning ERRORS 86-87-88 on the MB42T is on page 40, 41, 42.
SYNCRO:
BEND:
POWER:
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Program Start 2. Press the or keys to continue or not the data entry mode; , you will have to plus
choose the block in which you would like to work with using again the button to select a group to work with from P0 to P9.
for 4 seconds while the program number is By pressing minus button displayed, all the previous stored data will be lost and new data can be memorised. 4. Once the group has been selected and it is ready to be programmed, the display will show as below ; you may now insert the bend angle value and store it with the button.
INSERT BEND 1(1P) 000
Insert bend angle 5. To insert the bend angle values press , and buttons to increase or decrease ,
the value of the bend angle values or it will be possible with the use of the to insert quick bend angle values such as 135, 90 e 45. button and the following message will
To store the bend angle values press the appear on the display
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Stored bend angle 6. Once the first bend angle has been inserted, the program will automatically ask for the second bend angle which can be inserted in the same way as the first. The same can be done for the third, the fourth and so on until the ninth of the same group by repeating steps 5 and 6. If instead you wish to end the data entry you must press the : button without inserting any angle value the display will show
End of data storage 7. For programming new groups press To end data storage press . button and repeat steps from 3 to 7.
PROCEDURES FOR BEND MAKING After the full data entry will be finished the machine will be in stand by mode with the following message :
FORWARD C.BEND DIE Mm - PR 1
Stand by mode In this position if the bend angles memorised are more than one, with the use of the button you may scroll through and choose the bend angle you would like to use . Set all tooling on the machine, former and counterbending die of the same size of the material to be bent. Set in position the support bracket and adjust initial pressure on tube against the former. With the use of the keys, memorize the cursor counterbending die postion : and you will need to
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Setting the electronic counterbending die position The position of the counterbending die (mm 000.0) is controlled by the microprocessor which enables the machine to carry out the following bends repeating exactly the position of the cursor and counterbending die with a tolerance of + 0.2mm. button; the tube will It will be possible to begin the first bend now by pressing the begin to move in the tools until it will be possible that it will visibly begin to bend the angle moved will be our spring-back angle. See example in the bottom indicating what the display will show:
BEND 1 0 Mm 000.0 008 090 0
Spring back Press the button to memorise the spring back angle (see below).
BEND 1 8 Mm 000.0 000 090 8
button. It will be possible now to bend by continuing to press the Once the bend angle will be achieved, the machine will stop automatically and the yellow light will flash. Press the button to bring the machine back to the 0 origin point.
BEND 1 8 Mm 000.0 8 090 090
Should the (0) position of the machine shaft be lost or offset it will be necessary to set the machine in the shaft reset mode to bring the hexagonal shaft (axis C) back in its original position. The shaft reset procedure can be accomplished as follows:
Rev. 00 Page 31
In this mode press the or pedals, to move the hexagonal shaft base aligned with the 0 mark, placed on the aluminium body of the machine itself. To store the new origin or 0 point, you need to press the display will show as follows: button and the
HOW TO CORRECT THE SPRING-BACK ANGLE If while working you notice that the required bend angle achieved is not conforming to the desired angle you may adjust the spring-back angle to correct the angle in the machine program. To correct the bend angle, while working you need to : stop the machine from working by releasing all keys; press the value; and ; button pressed, the button , then a flashing cursor will appear on the spring-back angle
the value of the spring-back angle can be changed with the use of the buttons The new set value will be stored only after having the following message will then be displayed :
In the example shown in the above picture the new spring-back value (12) has been stored on the first 90 bend.
After the new angle has been stored you may proceed continuing the bend until completed.
EDITING THE ACTUAL BEND ANGLE As the spring-back angle you may also modify the bend angle without changing a whole program. To edit a single bend angle you must: interrupt bending ; button until the flashing cursor is on the bend angle value; press the and buttons you may add or subtract at this point with the use of the degrees to your original stored angle; Once the bend angle has been changed you will need to store it by pressing the button.
CHANGING THE LANGUAGE In order to change the machine language on the display please act as follows: Place the machine in the off position and then press the simultaneously while turning on the machine; On the display the following message should be shown: , ,
Language selection By pressing the button you may scroll through all the available languages; button.
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How to replace the hexagonal shaft (former holder ). Act as follows: a. unscrew all the bolts which hold the shaft ; b. extract the hexagonal shaft ; c. insert new hexagonal shaft so that the zero marked on the machine body match ( only one fitting position is possible ); d. screw the bolts firmly back into place following a cross section order.
EXTRAORDINARY MAINTENANCE Any repair or replacement of internal and external parts of the machine must be made only by personnel trained/authorised by the Manufacturer. The Manufacturer reserves the right not to supply accessories or spare parts if the machine has been modified.
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Results achieved after bending with no special screw or by using it in a too backward position
Special screw
Results achieved after bending with no special screw or by using it in a too forward position.
Page 35
CAUSE
SOLUTION
Apply more pressure on tube ( the Bending pressure is too maximum pressure is achieved when low former and counterbending die are almost touching ). Counterbending die and Act so that these two parts do not touch former are touching Former radius is too Use former with larger radius. small Bending pressure is too Diminish bending pressure or use high former with a larger radius. Bending pressure is too Diminish bending pressure or use high former with a larger radius. Bending pressure is too Use special screw on support bracket . high
Tube wall thickness Machine fails to bend and/or chemical Try to bend by using the special since machine goes into composition of tube is Ercolina roll instead of overload beyond machine bending counterbending die. capacity
For any other technical problem on bending, contact your nearest Ercolina dealer.
Rev. 00 Page 36
TROUBLESHOOTING
PROBLEM
Does not switch on
CAUSE
Electrical connections in plug Electrical connection
SOLUTION
Check plug
Check power cable making sure it is not damaged
Check plug and phases on QS1 Display is completely Missing phase off Check fuses and if blown replace Display is completely Burnt fuse off bracket Store bracket position Pushing pedal machine does Support datum position not not start stored
Machine
Display shows:
Low voltage power Switch off machine immediately and connect it to suitable power supply supply. High voltage power Switch off machine immediately and connect it to suitable power supply supply Faulty T.A. Check phases C axis beyond 210 C axis beyond 210 Reset hexagonal shaft ( C axis ) Reset hexagonal shaft ( C axis ).
Faulty axis C encoder Check connections on electronic card ( 4 pin connector marked with a C ) with a screwdriver making sure connections are not faulty. Faulty axis C Check integrity of encoder star wheel next to motor shaft, making encoder. sure it is not dirty ( clean with air jet ). Also make sure that star is not loose. Make sure that star wheel is at the centre of the degree reader. Machine overloaded. Switch off machine. Use within its capacity. Use correct tooling and materials. Check motor connections.
Faulty motor.
Faulty motor.
The machine works but Broken or dirty axis Clean encoder with an air jet from beneath the hexagonal shaft holder. Check integrity of the encoder and of star wheel. shows Error 88 every now C encoder. and then
Rev. 00
Display shows:
If:
Faulty encoder.
axis
Page 37
MB42/MB42P TROUBLESHOOTING
ERROR 87
If when pressing on the pedal the motor does not start and ERROR 87 appears on the display.
Cause
INTERRUPTED T.A.
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ERROR 88
If when pressing on the pedal the motor Premendo il pedale il motore accenna a appears to want to start, but then stops partire ma si ferma immediatamente e sul immediately and ERROR 88 appears on display appare: ERRORE 88. the display
If, when pressing on the pedal Premendo un not pedale iland motore the motor does start non parte e apperas sul display appare: ERROR 88 on the ERRORE 88. display
Cause
Cause
INTERRUPTED T.A.
Special key Cap Connector
Electronic board REMEDY 1. If, the machine is at the end of operations stage at 210, you have to switch machine off and then back on and return. If, the machine passes the 0 point indicator you must reset the origin Axis C Encoder
Motor Star
Lower plate
REMEDY
2.
1.Open the window on the microprocessor and lift the microprocessor. Disconnect the microprocessor from the connector degree counter identifiable by a C on the cap, and with a special key push on the 4 wires to make sure that there is not a faulty connection. 2.Check the encoder which can be found near the motor and make sure all is in order as shown on the drawing. If the fault remains, replace the encoder.
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If, when pressing on the pedal the motor does not start and ERROR 86 appears on the display
MISSING PHASE
BURNT FUSE
Plug
On/Off Switch
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ERROR 87
If, when pressing on the pedal the motor does not start and ERROR 87 appears on the display
MISSING PHASE
INTERRUPTED T.A.
Plug
REMEDY Check the phases in the T.A. nos. 400 and 403
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ERROR 88
If when pressing on the pedal the motor appears to want to start, but then stops immediately and ERROR 88 appears on the display
If, when pressing on the pedal the motor does not start and ERROR 88 appears on the display
Emergency button pressed End of operating at 210 Emergency stop button is pressed
Special key
Cap
Connector
REMEDY Release before pressing again on foot switch Motor 1. REMEDY If, the machine is at the end of operations stage at 210, you have to switch machine off and then back on and return.
On/Off Switch
Electronic board
Encoder
Lower plate
2. If, the machine passes the 0 point indicator you must reset the origin Axis C
REMEDY 1.Open the window on the microprocessor and lift the microprocessor. Disconnect the microprocessor from the connector degree counter identifiable by a C on the cap, and with a special key push on the 4 wires to make sure that there is not a faulty connection. 2. Check the encoder which can be found near the motor and make sure all is in order as shown on the drawing. If the fault remains, replace the encoder. REMEDY .Check the electrical plug socket. 2. Open the door which gives you access to the electrical panel, and switch the machine on by using the main switch to be found in the panel. This operation is necessary to check whether all three phases are working. Check no. L1, L2, L3 on the magneto thermical switch are receiving power supply ( as indicated in the above drawing )
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Manufacturer : C.M.L. International S.p.A. Address : Localit Annunziata snc 03030 Piedimonte S. Germano (FR), Italy
declares that: The ELECTRICAL TUBE, PIPE AND PROFILE BENDING MACHINE MB42 (Non portable/Portable), Series N ________________ is: In confirmity with the Machine Directive (Directive n. 89/392 CE), as modified with the legislation that transposes it; In conformity with conditions of the following CE directives: directive 73/23/CEE regarding low voltage electrical material; directive 89/336/EEG regarding electromagnetic compatibility ; directive 89/392/CEE regarding member countries approaching on machine legislation ; directive 85/374/CEE regarding member countries approaching on legislation for responsibilities for damages caused by defective products;
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Manufacturer : C.M.L. International S.p.A. Address : Localit Annunziata snc 03030 Piedimonte S. Germano (FR), Italy
declares that: The ELECTRICAL TUBE, PIPE AND PROFILE BENDING MACHINE MB42T, Series N ________________ is: In conformity with the Machine Directive (Directive n. 89/392 CE), as modified with the legislation that transposes it; In conformity with conditions of the following CE directives: directive 73/23/CEE regarding low voltage electrical material; directive 89/336/EEG regarding electromagnetic compatibility ; directive 89/392/CEE regarding member countries approaching on machine legislation ; directive 85/374/CEE regarding member countries approaching on legislation for responsibilities for damages caused by defective products;
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END
ANOMALY/IES FOUND:
DIAGNOSIS:
REMEDIES:
SUGGESTIONS:
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FUSES F1: 1A 250V ( Trasformer protection TV1) F2: 1A 250V (Motor brake protection) F3: 25A 250V (Power supply protection) F4: 1A 250V (Start circuit) ELECTRONIC BOARD CONFIGURATION Before connecting the machine to power supply, set voltages on the JP1 bridge and the TA values on the JP2 bridge in the following manner: Machine MB42 110V MB42 110V MB42 110V MB42 110V MB42 220V MB42 220V MB42 220V MB42 220V Voltage 104V 110V 127V 145V 208V 220V 240V 260V
JP1
104 110 127 145 200 220 250 250 14 14 14 14 7.5 7.5 7.5 7.5
JP2
8K6 8K6
Furthermore set, frequency value on JP2 bridge, in the following manner 50Hz OFF; 60Hz ON
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DESCRIPTION
MB42M
110V/60Hz
MB42M
230V/50Hz
MB42T
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
X X
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
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MP033 P724A P725B P725T P725T1 P190S MP032 MP032/1 MP032T MP031 PP058 P561/1 P560/1 P730A MP027 MP026 MP029 P184 P584 MP028 MP025 MP024 MP023 MP022 MP018 MP021 MP020 P220 P559 MP036A TP032 MP036 P572/1 MP034 TP029 MP037 P521 MP017
COMPLETE CASING CABLE GUIDE BRASS RING SERIAL NUMBER PLATE RIVETS. SCREW SINGLE PHASE MOTOR 1,1Kw 2P 230V SINGLE PHASE MOTOR 1,1Kw 2P 110V THREE PHASE MOTOR 1,5Kw 400V CAPTIVE SCREW NUT BLOCC. P9B01VN MUSHROOM EMERGENCY SWITCH SCREW 4 SPOKE WHEEL SCREW SUPPORT CAP SCREW SPRING WASHER X. AXIS SLIDER READER SCREW SELF LOCKING NUT SLIDER DISC READER STAR CENTERING RING SCREW SUPPORT SLIDER SCREW SPACER SLIDER GUIDE SCREW WASHER DOWEL PIN COMPELETE MB42 ELECTRONIC BOARD PLASTIC ELECTRONIC BOARD HOLDER ELECTRONIC BOARD PLASTIC STICKER FOR 6 KEY BOARD SOFT TOUCH SEE THROUGH DISPLAY PROTECTION ECODER STAR PLASTIC COVER AXIS C DEGREE READER GREASE NIPPLE MAGNET SUPPORT SPACER
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
X X
X X X
X X X X X X X X X X X X X X X X X X X X X
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X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
Rev. 00
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POS. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Rev. 00
COD. MP033P MP002K TP015/3 MP002F/1 AP917 P507 MP032 MP032/1 P724 MP002H PP058 MP031 MP002G MP002F AP584 P587 MO033P/3 MP033P/1 MP033P/2
DESCRIPTION
COMPLETE PORTABLE CASING LOCKING CAP SCREW CAPTIVE SCREW NUT WASHER SINGLE PHASE MOTOR 1,1Kw 2P 230V SINGLE PHASE MOTOR 1,1Kw 2P 110V BELT ANGLE TRANSMISSION NUT CAPTIVE SCREW TRANSMISSION JOINT MOTOR GEARING SUPPORT PLATE GROWER WASHER SCREW FIT-IN FEET RUBBER PAD FOOT FEET RUBBER PAD
MB42P
MB42P
110V/60Hz 230V/50Hz
X X X X X X X X X X X X X X X X X X
X X X X X X X X X X X X X X X X X X
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Rev. 00
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1._____________ 2._____________ 3._____________ 4._____________ 5._____________ 6._____________ 7._____________ 8._____________ 9._____________ 10._____________ 11._____________ 12._____________ 13._____________ 14._____________ 15._____________ 16._____________ 17._____________ 18._____________ 19._____________ 20._____________
Rev. 00
Page 59