Professional Documents
Culture Documents
Noritz N-063 Installation Manual
Noritz N-063 Installation Manual
Installation Manual
Model N-069M
N-063S
- Do not store or use gasoline or other flammable vapors and liquids in the
vicinity of this or any other appliance.
Thank you for purchasing this Noritz Gas Water Heater. Before using, please:
Read this manual completely for correct installation and operation instructions.
CERTIFIED
R
Completely fill out the warranty registration card (included separately) and
mail the detachable portion to Noritz America Corporation.
Low NOx Keep this manual (and the remainder of the warranty registration card) where it
Approved by can be found whenever necessary.
SCAQMD NORITZ America Corporation
SAQ8976-4
Rev. 12/05
*SAQ8976 T*
2
E_n069M/n063S(01_13)_J.p65 Page 2 05.10.11, 10:56 PM Adobe PageMaker 6.5J/PPC
Important Safety Information-1
To prevent damage to property and injury to the user, the icons shown below will be used to warn of
varying levels of danger.
Every indication is critical to the safe operation of the water heater and must be understood and
observed.
Potential dangers from accidents during installation and use are divided into the following three
categories. Closely observe these warnings; they are critical to your safety.
Icons warning of risk level
Denotes content that may result in instantaneous fire, serious injury
Danger and even death when ignored.
Denotes content that may result in fire, serious injury and even
Warning death when ignored.
Other icons
Electric High Be sure
Ground.
Shock. Temperature. to do.
Don’t Don’t touch
Don’t
Prohibited No flame. disassemble with a wet
touch. the equipment. hand.
Danger
If you detect a gas leak: Do not use the water heater if
1. Do not try to light any appliance the exhaust pipe is displaced, has
2. Do not touch any electrical switch; holes, or is corroded.
do not use any phone in your
building.
3. Immediately call your gas supplier
from a neighbor’s phone. Follow
the gas supplier’s instructions.
4. If you cannot reach your gas
supplier, call the fire department.
Warning
If you detect abnormal combustion Check the temperature
or abnormal odors, or during an of the running hot water
earthquake, tornado or fire: before entering the
1. Turn off the hot water supply shower.
2. Turn off the power to the water
heater Check the temperature
3. Turn off gas and water at the before stepping into
main the bath tub.
4. Consult the nearest Noritz agent
(Continued)
3
E_n069M/n063S(01_13)_J.p65 Page 3 05.10.11, 10:56 PM Adobe PageMaker 6.5J/PPC
Important Safety Information-2
(Continued)
Do not turn off the water heater or [When installing indoors]
change the water temperature while Check the air supply
someone is bathing. vent for dust or
obstructions.
Do not place combustibles such as
laundry, newspapers, oils etc. near
the heater or the exhaust vent
terminal.
Exhaust vent
terminal (indoor Be sure the gas/power supplied
installation) matches the gas on the rating
plate.
Do not place or use a spray can Contact Noritz before using with
near the heater or the exhaust vent a solar pre-heater.
terminal.
4
E_n069M/n063S(01_13)_J.p65 Page 4 05.10.11, 10:56 PM Adobe PageMaker 6.5J/PPC
Caution
Be sure to electrically ground the Do not touch the exhaust vent pipe
unit. during or immediately after
operation of the water heater.
5
E_n069M/n063S(01_13)_J.p65 Page 5 05.10.11, 10:56 PM Adobe PageMaker 6.5J/PPC
Important Safety Information-3
Remark
Do not drink water that has been inside the This unit is only approved for installation
unit for an extended period of time. Do not up to 4500 ft. above sea level.
drink the first use of hot water from the
unit in the morning. For installations at higher elevations, contact Noritz
America for Instructions.
6
E_n069M/n063S(01_13)_J.p65 Page 6 05.10.11, 10:56 PM Adobe PageMaker 6.5J/PPC
General Parts
Main Unit
Indoor/Outdoor Wall Mounted, Power Vented Model
Flue Collar
Front Cover
Air Inlet
7
E_n069M/n063S(01_13)_J.p65 Page 7 05.10.11, 10:56 PM Adobe PageMaker 6.5J/PPC
Remote Controller (RC-7646M-2)
* Before use, remove the protective sheet from the remote controller surface.
* The unit has been shipped from the factory with the remote controlset at 110°F.
8
E_n069M/n063S(01_13)_J.p65 Page 8 05.10.11, 10:56 PM Adobe PageMaker 6.5J/PPC
Display
The illustration below shows the remote controller display. What is actually displayed
depends on how the water heater is set.
Burner On Indicator
9
E_n069M/n063S(01_13)_J.p65 Page 9 05.10.11, 10:56 PM Adobe PageMaker 6.5J/PPC
Initial Operation
Before the first use of your water heater, make the following preparations.
CLOSED OPEN
10
E_n069M/n063S(01_13)_J.p65 Page 10 05.10.11, 10:56 PM Adobe PageMaker 6.5J/PPC
How to Use (Using the remote controller)
Muted Sound
11
E_n069M/n063S(01_13)_J.p65 Page 11 05.10.11, 10:56 PM Adobe PageMaker 6.5J/PPC
How to Use (Using the remote controller)
On
Previous set
temperature
(Ex.: 110°F)
12
E_n069M/n063S(01_13)_J.p65 Page 12 05.10.11, 10:56 PM Adobe PageMaker 6.5J/PPC
Set temperature.
2( Always check the
temperature setting
before use.
) 3 Turn on hot
water. 4 Turn off the hot
water.
Hot
Cold
Water temperature
(°F: The temperature settings below are examples. The temperature setting
)
necessary depends on the usage, the length of piping and the time of year.
If fixtures incorporate mixing
valves, set the temperature
100 105 110 115 120 125 130 135 140 145 150 160 170 176 higher than usual.
Washing Shower, hot water Only N-069M
High temperature
dishes, etc. supply, etc.
*Initial factory setting is 110°F
* For most residential applications, the recommended setting temperature is 120°F or less.
For applications that occasionally require a higher temperature setting, locate the remote controller
in a convenient location ( p.61).
* Consult local codes for minimum operating temperatures.
13
E_n069M/n063S(01_13)_J.p65 Page 13 05.10.11, 10:56 PM Adobe PageMaker 6.5J/PPC
How to Use (Using the remote controller)
2,3
1
3
Set temperature.
Preparation
1 Press the Power
On/Off Button 2( Always check
temperature setting
before use.
)
1. Plug the bath drain. On Hot
Cold
14
E_n069M/n063S(14_26)_J.p65 Page 14 05.10.11, 10:56 PM Adobe PageMaker 6.5J/PPC
Water Temperature
An alarm will sound for ten
seconds when the flow The temperatures settings below are only examples. The
Increase
Decrease
If the flow meter alarm is being used to indicate when a tub is full:
• If any hot water is being used besides what is going into the tub, the alarm will sound before
the tub is full.
• If there was water in the tub before the fill began, or if the water is not shut off manually when
the alarm sounds, the tub may overflow.
• If there was water in the tub before the fill began, the temperature in the tub after it is full may
be different from the temperature setting.
15
E_n069M/n063S(14_26)_J.p65 Page 15 05.10.11, 10:56 PM Adobe PageMaker 6.5J/PPC
How to Use (Not using the remote controller)
te r W
wa ate ture
Ho
t r Tempera
scalding.
If you want to the temperature to be changed to 130°F or 140°F, contact the installer or Noritz.
16
E_n069M/n063S(14_26)_J.p65 Page 16 05.10.11, 10:56 PM Adobe PageMaker 6.5J/PPC
Preventing Damage from Freezing-1
Remarks * Damage can occur from frozen water within the device and pipes even
in warm environments. Be sure to read below for appropriate measures.
* Repairs for damage caused by freezing are not covered by the warranty.
* The freeze prevention heaters will not prevent the plumbing external to the unit from freezing.
Protect this plumbing with insulation, heat tape or electric heaters, solenoids, or pipe covers.
If there remains a freezing danger, contact the nearest Noritz agent.
Take the measures below for extremely cold temperatures*. <Only using the remote controller>
(outside temperature including wind chill factor less than 5°F)
Hot Water Fixture
This method can protect not only to the heater, but also to the water supply,
water piping and mixing valves.
1. Turn off the power.
2. Close the gas supply valve.
1/4" thick
3. Open a hot water fixture, and keep a small stream of hot water
running. (400cc/minute or about 1/4" thick.)
* If there is a mixing valve, set it to the highest level.
* When linking multiple units, discharge water equivalent to
400 cc/minute per unit.
4. The flow may become unstable from time to time. Check the flow
30 minutes later.
* In general, it is not advisable to run water through the unit when
it is OFF (see p. 6), but in this case freeze prevention is more
important.
* Remember to set mixing valves and fixtures to their original levels before using the unit again
to prevent scalding.
* If there is still a chance that the unit will freeze, drain the unit as on the next page.
If the heater or the piping is frozen, do not use the heater or it may get damaged.
17
E_n069M/n063S(14_26)_J.p65 Page 17 05.10.11, 10:56 PM Adobe PageMaker 6.5J/PPC
Preventing Damage from Freezing-2
If the water heater will not be used for a long period of time,
Drain the water.
Drain the water as follows:
(2) Turn and leave open the hot-water tap for more than 1 minute and close.
* If multiple units are being used, drain one minute for each unit. Fixture
Fixture
4. Fully open all hot water fixtures.
6. When the water is completely drained, replace all drain Drain Plugs
plugs and close the hot water fixtures.
18
E_n069M/n063S(14_26)_J.p65 Page 18 05.10.11, 10:56 PM Adobe PageMaker 6.5J/PPC
Regular Maintenance-1
Periodic Inspection
Check For laundry, newspaper, timber, Check For dust and soot in
oil, spray cans and other the exhaust vent or
combustible materials. ( p.4 ) exhaust vent terminal.
Periodic Maintenance
Equipment
Wipe the outside surface with a wet cloth, then dry the surface. Use a neutral detergent to
clean any stains.
Remote Controller
Wipe the surface with a wet cloth.
• Do not use benzene, oil or fatty detergents to clean the remote controller;
deformation may occur.
• The remote controller is water resistant but not water proof. Keep it as dry as possible.
19
E_n069M/n063S(14_26)_J.p65 Page 19 05.10.11, 10:56 PM Adobe PageMaker 6.5J/PPC
Regular Maintenance-2
Periodic Maintenance
Water Drain Valve (with Water Filter)
If the water drain valve (with water filter) is covered with debris, the hot water may not run
smoothly, or the unit may put out cold water. Check and clean the filter as explained below.
* To avoid burns, wait until the equipment cools down before draining the water.
The appliance will remain hot after it is turned off.
Optional Maintenance
Lsolator Exp (IK-WV-1)
20
E_n069M/n063S(14_26)_J.p65 Page 20 05.12.5, 4:25 PM Adobe PageMaker 6.5J/PPC
Troubleshooting-1
Initial Operation
Unit does not attempt to ignite • Is water running?
when water is running. • Check for reversed plumbing or crossed pipes.
• Check the water drain valve filter. ( p.20 )
Unit attempts to ignite but fails • Reset unit and try again. There may be air in the gas line.
• Have a professional check the gas supply pressure.
Temperature
Hot water is not available • Are the gas and water supply valves fully open?
when a fixture is opened. • Is the water supply cut off?
• Is the hot water fixture sufficiently open?
• Is the gas being cut off by the gas meter?
(Can other gas devices such as stoves be used?)
• (For LP) Is there enough gas in the tank?
(Can other gas devices such as stoves be used?)
• Is the water drain valve filter clogged? ( p.20)
• Is the power button turned on?
No water is available when • Is the water supply cut off?
a fixture is opened. • Is the heater frozen?
The hot water is not the correct • Is the hot water fixture sufficiently open?
temperature.
Water takes time to become hot • Have you allowed enough time for the cold water in the
when turning the hot water fixture. pipes to drain out?
The water is too hot. • Are the gas and water supply valves fully open?
• (Using the remote controller) Is the water temperature
setting appropriate? ( p.12 and p.13)
• If the water supply temperature is high, it is possible
for the temperature to be higher than the temperature
set on the remote controller.
• If only a small amount of hot water is demanded, it is
possible for the temperature to be higher than the
temperature set on the remote controller.
The water is not hot enough. • Are the gas and water supply valves fully open?
• (Using the remote controller) Is the water temperature
setting appropriate? ( p.12 and p.13)
• If the amount of hot water required is very high, it is
possible for the temperature to be lower than the temp-
erature set on the remote controller.
Decrease the amount of hot water passing through the unit
and the temperature should stabilize.
21
E_n069M/n063S(14_26)_J.p65 Page 21 05.10.11, 10:56 PM Adobe PageMaker 6.5J/PPC
Troubleshooting-2
Temperature
The water is cold when only a • The unit will not heat the water if the flow rate is less than
single fixture is open. 0.5 gallons per minute.
Open the fixture more or open other fixtures so that a greater
flow passes through the unit, and the unit should begin
heating again.
Fluctuations in hot water • Set water temperature at 115°F to 120°F. This will allow you
temperatures. to use a higher flow of hot water thus meeting the minimum
flow requirement of 0.5 gpm.
• Clean the water filter of any debris ( p.20)
The flow meter alarm does not • The flow meter alarm is set to sound when hot water
sound even when filled to the set is continuously discharged for the set volume of water.
amount. If mixing valves are used, or if cold water is mixed with hot
water at the fixture, the tub will fill more than the setting
of the flow meter alarm.
22
E_n069M/n063S(14_26)_J.p65 Page 22 05.10.11, 10:56 PM Adobe PageMaker 6.5J/PPC
Remote Controller
The light on the power button • Has there been a power failure?
does not come on. • Is the power connected properly?
The water temperature changes • The temperature setting and the flow meter alarm setting
after a power failure or when the may both need to be reset after a power outage.
power is disconnected.
Sounds
The fan can be heard after • These noises indicate the proper operation of devices
operation is stopped. which are designed to let the unit reignite more quickly,
A motor can be heard when turning and ensure the water temperature is stable.
the unit ON or OFF, when opening
or closing a fixture, or after the unit
has been running for a while.
Other
The Heater stops burning during • Are the gas and water supply valves fully open?
operation. • Is the water supply cut off?
• Is the hot water fixture sufficiently open?
• Is the gas being cut off by the gas meter?
(Can other gas devices such as stoves be used?)
• (For LP) Is there enough gas in the tank?
(Can other gas devices such as stoves be used?)
White smoke comes out of the • This is normal. The white smoke is actually steam.
exhaust vent on a cold day.
The hot water is turbid. • This is harmless. Small bubbles appear as the air in the
water is heated and depressurized rapidly to
atmospheric pressure.
The water appears blue • Coloration to a blue color may be noticed from small
The bath tub/wash-basin has turned traces of copper ion contained in the water and fat
blue (furring). However, there are not problems concerning
health. Coloration of the bath tub/wash-basin can be
prevented by cleaning frequently.
23
E_n069M/n063S(14_26)_J.p65 Page 23 05.10.11, 10:56 PM Adobe PageMaker 6.5J/PPC
Troubleshooting-3
åÃè·ï\é¶Ç
åÃè·ï\é¶Ç Ç®í≤Ç◊Ç≠ÇæÇ≥Ç¢
Ç®í≤Ç◊Ç≠ÇæÇ≥Ç¢
Check for an Error Code or Flashing Light on the Unit
[Error displays on the remote controller]
If there is a problem with the unit, a numerical error code will flash on the remote controller.
If this occurs, take appropriate measures as listed below. Flashing
When an error code appears, the display and the operation light will flash
together.
Remote Controller
24
E_n069M/n063S(14_26)_J.p65 Page 24 05.10.11, 10:56 PM Adobe PageMaker 6.5J/PPC
Follow-up Service
Requesting Service
First follow the instructions in the troubleshooting section (p.21 to p.24).
If the error is not corrected, contact our sales agent.
Warranty
A warranty registration card is included separately.
Be sure that the plumber, date of purchase and other necessary items are filled in.
Read the content carefully, and keep the warranty card in a safe place.
For repairs after the warranty period, there will be a charge on any service, and service will only
be performed if the unit is deemed repairable.
Reinstallation
If you want to reinstall the appliance at a different location, confirm that the gas and power
supply indicated on the rating plate are available at the new location. If you are not sure,
consult the local utility company.
If you move to a region that uses a different type of gas, conversion and adjustment of the
appliance will be necessary. This work must be performed by Noritz and will be charged for
even during the warranty period.
25
E_n069M/n063S(14_26)_J.p65 Page 25 05.10.11, 10:56 PM Adobe PageMaker 6.5J/PPC
• Specifications may be changed without prior notice.
Specifications • The capacity may differ slightly, depending on the water
pressure, water supply, piping conditions, and water temperature.
Specifications
Item Specification
Model Name N-069M N-063S
Type Installation Indoor/ Outdoor, Wall Hanging
Air Supply/Exhaust Power Vented
Ignition Direct Ignition
Operating Pressure 15-150 PSI
Minimum Flow Rate 0.5 GPM
Dimensions 23.6"(Height) x 13.8"(Width) x 9.4"(Depth)
Weight 46 lbs. 44 lbs.
Water Holding Capacity 0.2 Gallon
Connection Sizes Water Inlet 3/4"
Hot Water Outlet 3/4"
Gas Inlet 3/4"
Power Supply Supply 120 VAC (60Hz)
Consumption NG : 75W NG : 69W
LP : 75W LP : 69W
Freeze Prevention 125W Freeze Prevention 125W
Materials Casing Zincified Steel Plate/Polyester Coating
Flue Collar Stainless Steel
Heat Exchanger Copper Sheeting, Copper Tubing
Safety Devices Flame Rod, Thermal Fuse, Lightning Protection
Device (ZNR), Electric Leakage Prevention Device
(GFCI), Overheat Prevention Device, Freezing
Prevention Device, Fan Rotation Detector
Accessories Remote Controller, Anchoring Screws
Remote Controller Cord,
Anchoring Screws
Performance
Item N-069M N-063S
Gas Consumption Maximum Performance NG : 190,000 btuh, LP : 190,000 btuh
Minimum Performance NG : 25,000 btuh, LP : 25,000 btuh
Maximum Hot Water Capacity 45°F Rise 6.9 Gal./min. 6.3 Gal./min.
Capacity Range 0.5-7.9 Gal./min. 0.5-6.3 Gal./min.
Temperature Settings 100-150°F (In 5°F intervals), (Using the remote controller)
160, 170, 176°F (14 Options) 100-150°F (In 5°F intervals),
160°F (12 Options)
Default Temperature Options 120, 130, 140, 176°F 120, 130, 140°F
(Original is 120°F) (Original is 120°F)
26
E_n069M/n063S(14_26)_J.p65 Page 26 05.10.11, 10:56 PM Adobe PageMaker 6.5J/PPC
External outfitting
072
011 For N-069M only
007
072
012
014
013
037
001
015
002 034
074
020
071
005
035 010
004
073
016
003
015
002 007
27
E_n069M/n063S(27_35)_J.p65 27 05.12.13, 10:13 PM
External outfitting
Part Nos. Part Names Order Nos. Q'ty/unit
071 Cross recessed truss type3 EVERTIGHT tapping screw with PW 4X12
072 Cross & straight recessed round-head collar/protrusion S TIGHT tapping screw 4X8
073 Cross recessed round-head collar type3 EVERTIGHT tapping screw 4X12
074 Cross recessed round-head collar N-tapping screw 4X8
28
E_n069M/n063S(27_35)_J.p65 28 05.12.13, 10:13 PM
Combustion unit and gas route
100
110
162
125
101
127
126
074
127 107
104
103
165 106
128
169
102
167 105
167
074
132
074 074
133
145 117
115
138
112
168
134
074 074
166 140
113
074
168
118
164 114
29
E_n069M/n063S(27_35)_J.p65 29 05.12.13, 10:13 PM
Combustion unit and gas route
Part Nos. Part Names Order Nos. Q'ty/unit
30
E_n069M/n063S(27_35)_J.p65 30 05.12.13, 10:13 PM
Hot-water feed route for N-069M only
400
401 402
423
402
402
074
407
404
162
402 403
409
425
429
446 465 427
445 444
464
432 426
442
431
419 444
419
416 419
443
461 418 417
415
429
416 435
418
419
417 415
448
436
437
410 452 438
462 451 430 418
466
462
073
410 073
(Thermal fuse rounding procedure)
(Left side view) (Front side view) (Right side view) (Rear side view)
401 Thermal fuse fastener 402 Thermal fuse fastener 402 Thermal fuse fastener 402 Thermal fuse fastener
407 Freeze preventive heater Heater fastener 409 Thermal fuse 403
31
E_n069M/n063S(27_35)_J.p65 31 05.12.13, 10:13 PM
Hot-water feed route for N-063S only
400
401 402
423
402
402 074
407
404
162
402 403
409
425
429
465 427
441 446
444
464
426
447 445
461
444
419
429 417
418
415
435
419
419
417 448
416
436
410 452
437
462 438
410
462
073
451 073
(Thermal fuse rounding procedure)
(Left side view) (Front side view) (Right side view) (Rear side view)
401 Thermal fuse fastener 402 Thermal fuse fastener 402 Thermal fuse fastener 402 Thermal fuse fastener
407 Freeze preventive heater Heater fastener 409 Thermal fuse 403
32
E_n069M/n063S(27_35)_J.p65 32 05.12.13, 10:13 PM
Hot-water feed route for N-069M only/Hot-water feed route for N-063S only
Part Nos. Part Names Order Nos. Q'ty/unit
400 Heat exchanger & Exhaust box EHU-A SET-AS SKB7072 1<N-069M>
Heat exchanger & Exhaust box EHV-A SET-AS SKB7137 1<N-063S>
401 Thermal fuse fastener CZL CZLH005 1
402 Thermal fuse fastener DTJ DTJH002 5
403 Thermal fuse Q DTJ SET-V SBC7703 1
404 Remaining flame safety device 96 EHU EHUH001 1
407 Freeze preventive heater CRP SET-V SAQ7745 1
409 Heater fastener EHK EHKH001 1
410 Freeze preventive heater 3 BGD BGDH002 2
415 Quick fastener 13-22 SAD6537 2<N-069M>
Quick fastener 13-22 SAD6537 1<N-063S>
416 Quick fastener 16-25 SAD6593 2<N-069M>
Quick fastener 16-25 SAD6593 1<N-063S>
417 Quick fastener 16A 6340300 2
418 O-ring P12.5C 3359808 3<N-069M>
O-ring P12.5C 3359808 1<N-063S>
419 O-ring P16C 3223302 4<N-069M>
O-ring P16C 3223302 3<N-063S>
423 Thermostat BVU BVUH002 1
425 Water flow sensor set 3 DUV DUVD019 1
426 Water outlet magnetic sensor BWC BWCD090 1
427 Water inlet thermistor BWC BWCD097 1
429 Thermistor holding plate ALS ALSD088 2
430 Bypass pipe EHU EHUD005 1<N-069M>
431 Water valve set EHU EHUD007 1<N-069M>
432 Conduit 23 EHU EHUJ006 1<N-069M>
435 Water inlet fitting 20A set EHU EHUD001 1<N-069M>
Water inlet fitting 20A set EHV EHVD001 1<N-063S>
436 Water filter DTJ DTJD006 1
437 O-ring P16D FN7032 BRQL008 1
438 Water filter (SUS) EGB EGBD032 1
441 Water flow servo set HKP HKPD005 1<N-063S>
442 Water flow servo set2 DZT DZTD011 1<N-069M>
443 Heat exchanger thermister BWC BWCD098 1<N-069M>
444 O-ring P4C 1323709 2
445 Waterproof cover CZL CZLD041 1
446 Conduit 86 DZT DZTJ008 1
447 Hot-water thermistor BWC BWCD096 1<N-063S>
448 Hot-water outlet fitting 20A EHU EHUD004 1
451 Drain cock CRU CRUD003 1
452 Hot-water resistant O-ring P3 SAD6633 1
33
E_n069M/n063S(27_35)_J.p65 33 05.12.13, 10:13 PM
Electronic control unit
704
714 706
074
708 074
716
712
732
703
707
163
074
711
731 074
731 074
700
163
074
For N-069M only
163
754
755
Attached set
<Special part>
For N-069M only
801 Special part Special part no.
34
E_n069M/n063S(27_35)_J.p65 34 05.12.13, 10:13 PM
Electronic control unit, Remote controller and Attached set
Part Nos. Part Names Order Nos. Q'ty/unit
35
E_n069M/n063S(27_35)_J.p65 35 05.12.13, 10:13 PM
Installation Manual NORITZ AMERICA
CORPORATION
Potential dangers from accidents during installation and use are divided into the following three
categories. Closely observe these warnings, they are critical to your safety.
Danger of serious injury or even death as well as danger of fire when the
Danger product is misused by ignoring this symbol.
Disconnect
Prohibited Ground Be sure to do
Power
Requests to Installers
• In order to use the water heater safely, read this installation manual carefully,
Caution and follow the installation instructions.
• Failures and damage caused by erroneous work or work not as instructed in this manual are not
covered by the warranty.
• Check that the installation was done properly in accordance with this Installation Manual upon
completion.
• After completion of installation, be sure to hand the Operation Manual (with warranty) to the
customer upon filling in all of the required items.
Installation must conform with local codes, or in the absence of local codes, the National Fuel Gas
Code, ANSI Z223.1/NFPA 54.
36
E_n069M/n063S(36_47)_J.p65 Page 36 05.10.11, 10:56 PM Adobe PageMaker 6.5J/PPC
1. Included Accessories The following accessories are included with the unit.
Check for any missing items before starting installation.
Installation Manual
Tapping Screw 5 1
(this document)
Remote Controller
Cord (26ft) 1
Pipe Cover
1
(PC-63S-69M)
Remote Controller
Outdoor 1
Junction Box Remote Controller
Cord (10ft) 1
(N-063S only)
Isolator Exp Remote Controller
(includes pressure 1 1
relief valve) (N-063S only)
37
E_n069M/n063S(36_47)_J.p65 Page 37 05.12.6, 11:09 AM Adobe PageMaker 6.5J/PPC
3. Quick Connect Multi System Installation
• The Quick Connect Multi System allows the installation of two units together utilizing only the Quick
Connect Cord.
The Quick Connect Cord is 6 ft. long. Install the units 2-18" apart from each other to ensure the
cord will be able to reach between the units. (See Typical Plumbing diagram).
(If the distance between the two units is too great, not only will the cord not be able to reach,
but the water temperature may also become unstable because of the difference in pipe length
between the two units).
Hot Water
Union
Union
Quick Connect
cord
Pressure
Make this distance as short as possible. Relief
* The hot water temperature will Union
Valve
become unstable as the pipe Shutoff
length increases. Shutoff Gas Valve
Valve Valve
Shutoff Valve
Hot Water
Cold Water
Leave enough clearance around the plumbing to Size the piping to allow for the maximum
apply insulation. It will be necessary to add flow rates of the units.
bends to the piping to ensure that this clearance
is available.
• Insulate the hot water piping to prevent heat loss. Insulate and apply heating materials to the cold
water supply piping to prevent heat loss and freezing of pipes when exposed to excessively cold
temperatures.
38
E_n069M/n063S(36_47)_J.p65 Page 38 05.10.11, 10:56 PM Adobe PageMaker 6.5J/PPC
4. Before Installation Caution
Checkup
• Check the fixing brackets and vent pipe yearly for damage or wear. Replace if necessary.
Caution
• Install the water heater in a location where it is free from obstacles and
stagnant air.
• Consult with the customer concerning the location of installation.
• Do not install the water heater near staircases or emergency exits.
• Avoid places where fires are common, such as those where gasoline,
benzene and adhesives are handled, or places in which corrosive
gases (ammonia, chlorine, sulfur, ethylene compounds, acids) are
present.
Using the incorrect voltage may result in fire or cracking.
39
E_n069M/n063S(36_47)_J.p65 Page 39 05.10.11, 10:56 PM Adobe PageMaker 6.5J/PPC
• Install the exhaust vent so that there are no obstacles around the
termination and so that exhaust can't accumulate. Do not enclose
the termination with corrugated metal or other materials.
• Do not install the water heater where the exhaust will blow on
outer walls or material not resistant to heat. Also consider the
surrounding trees and animals.
The heat and moisture from the water heater may cause discol-
oration of walls and resinous materials, or corrosion of aluminum
materials.
• Do not locate the vent termination directed towards a window
or any other structure which has glass or wired glass
facing the termination.
• Avoid installation above gas ranges or stoves.
• Avoid installation between the kitchen fan and stove. If oily
fumes or a large amount of steam are present in the installation
location, take measures to prevent the fumes and steam from
entering in the equipment.
• Avoid installation in places where dust or debris will accumulate.
Dust may block the air-supply opening, causing the perfor-
mance of the device fan to drop and incomplete combustion to
occur as a result.
• Install in a location where the exhaust gas flow will not be
affected by fans or range hoods.
• Take care that noise and exhaust gas will not affect neighbors.
• Make sure that the location allows installation of the exhaust
vent as specified.
• Avoid installation in places where special chemical agents
(e.g., hair spray or spray detergent) are used.
Ignition failures and malfunction may occur as a result.
• For outdoor installation, use the VC4 outdoor vent cap.
If it is necessary to vent above the roof line in an outdoor installation,
also use the base of the VC4 vent cap for rain protection.
• Avoid installation where the unit will be exposed to excessive
winds.
• Before installing, make sure that the vent termination (or the vent
cap in an outdoor installation) will have the proper clearances
according to the National Fuel Gas Code (ANSI Z223.1).
40
E_n069M/n063S(36_47)_J.p65 Page 40 05.10.11, 10:56 PM Adobe PageMaker 6.5J/PPC
6. Installation Clearances Caution
Before installing, check for the following:
Install in accordance with relevant building and mechanical codes, as well as any local, state
or national regulations.
36" Outdoor
From Heater
24" Outdoor
4" Indoor
2" Indoor
24" Outdoor
(unit: inch)
41
E_n069M/n063S(36_47)_J.p65 Page 41 05.10.11, 10:56 PM Adobe PageMaker 6.5J/PPC
Clearance Requirements from Vent Terminations to Building Openings
* All clearance requirements are in accordance with ANSI Z21.10.3 and the National Fuel Gas Code,
ANSI Z223.1.
42
E_n069M/n063S(36_47)_J.p65 Page 42 05.12.27, 6:17 PM Adobe PageMaker 6.5J/PPC
Clearance Requirements from Vent Terminations to Building Openings
* All clearance requirements are in accordance with ANSI Z21.10.3 and the National Fuel Gas Code,
ANSI Z223.1.
Maintain the following clearances to any
Illustration
opening in any building:
• 4' below, 4' horizontally from, or 1' above
Vent Clearances When Heater is In-
4'
4'
1'
3'
Vent Clearances When Heater is In-
* For Installations in Canada, clearances are as follows: To windows, doors, & gravity air inlets: 36".
To forced air inlets: 6'. These clearance requirements hold true for all of the above situations: Indoor,
Outdoor w/vent cap.
43
E_n069M/n063S(36_47)_J.p65 Page 43 05.12.27, 6:17 PM Adobe PageMaker 6.5J/PPC
7. Installation
Securing to the wall
• The weight of the device will be applied to the wall. If the strength of the wall is not suffi-
cient, reinforcement must be done to prevent the transfer of vibration.
• Do not drop or apply unnecessary force to the device when installing. Internal parts may
be damaged and may become highly dangerous.
• Install the unit on a vertical wall and ensure that it is level.
(upper)
drilling holes.
44
E_n069M/n063S(36_47)_J.p65 Page 44 05.10.11, 10:56 PM Adobe PageMaker 6.5J/PPC
8. Vent Pipe Installation (Indoor Installation Only)
Vent Piping • The first vertical run from the top of the heater
should be no longer than 3'.
• Use only listed category III vent materials. • Make sure vent pipe is gas tight and will not
• Follow the vent pipe manufacturer's installation leak. Use silicon sealant wherever necessary.
instructions. • Do not common vent or connect more than
one appliance to this venting system.
Pipe diameter 4"
• The total vent length including horizontal &
vertical vent runs should be no less than 3'.
No. of Elbows Max. Straight Vent Length
• Do not place any dangerous objects at the end
3 15' of the exhaust vent.
2 27' • Steam (smoke) or water drops may come out
1 39' from the end of the exhaust pipe. Select the
location for the end of the vent so that steam is
• Make the vertical section of the exhaust vent
not visible, and the vent is not wet with drip-
as short as possible. ping water.
• Maintain the same vent pipe diameter from the • If snow is expected to accumulate, take care
heater flue to the vent termination. the end of the pipe is not covered with snow or
hit by falling lumps of snow.
Clearances
• Consult the vent pipe manufacturer's install-
Manufacturer and Enclosed Unenclosed ation instructions for chimney connections.
Product Hor. Vert. Hor. Vert.
10" (sides) Appliance Adapters
Noritz N-Vent 15"(top)
6"(bottom) 4" 3" 3" • Use the following adapters to connect the
8" (sides)
Protech FasNSeal 12"(top)
4"(bottom)
4" 3" 3" unit to the venting system.
Protech FasNSeal W2 6" 4" 3" 3" Manufacturer and
Part No.
HeatFab SafTVent 6" 6" 2" 2" Product
Z-Flex Z-Vent 8" 4" 1" 1" Protech FasNSeal FSAA4
HeatFab SafTVent 9401RYPK
Flex-L StaR-34 8" 4" 1" 1"
Z-Flex Z-Vent 2SVWA04
These clearances are subject to change. Flex-L Star-34 SRASPSA4
Refer to the UL listing for the proper clearances.
45
E_n069M/n063S(36_47)_J.p65 Page 45 05.10.11, 10:57 PM Adobe PageMaker 6.5J/PPC
Vertical Vent Termination
Rain
Cap
• Terminate at least 6' from the
combustion air intake of any
appliance, and 3' from any
Roof other building opening, gas
Flashing utility meter, service regulator
etc.
• Enclose exterior vent systems
below the roof line to limit
Firestop/ condensation and protect
Support against mechanical failure.
• When the vent penetrates a
floor or ceiling and is not
running in a fire rated shaft, a
firestop and support is required.
• Terminate the vent system at
least 3' above, but not more
than 6' above the roof line, or
according to the vent pipe
manufacturer's instructions.
• Provide vertical support every
12' or as required by the vent
pipe manufacturer's instructions.
• Slope the horizontal vent 1/4"
Hanger Firestop downwards for every 12".
Strap • Do not vent straight upwards.
Elbow
Always have a horizontal section
of venting.
• Install a condensation drain in
Condensation the horizontal section of the
Drain (Install venting.
3' According to
Max. Local Codes)
Appliance
Adapter
46
E_n069M/n063S(36_47)_J.p65 Page 46 05.10.11, 10:57 PM Adobe PageMaker 6.5J/PPC
Combustion Air Supply combustion air to the units as per the National Fuel Gas Code, ANSI Z223.1.
20"
10"
47
E_n069M/n063S(36_47)_J.p65 Page 47 05.10.11, 10:57 PM Adobe PageMaker 6.5J/PPC
9. Gas Piping Follow the instructions from the gas supplier.
The appliance and its individual shutoff valve must be disconnected from the gas supply piping system
during any pressure testing of that system at test pressures in excess of 1⁄2 psig (3.5 kPa).
The Appliance must be isolated from the gas supply piping system by closing its individual manual shutoff
valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1⁄2
psig (3.5 kPa).
The appliance and its gas connections must be leak tested before placing the appliance in operation.
The inlet gas pressure must be within the range specified. This is for the purposes of input adjustment.
In order to choose the proper size for the gas line, consult local codes or the National Fuel Gas Code ANSI
Z223.1.
48
E_n069M/n063S(48_58)_J.p65 Page 48 05.10.11, 10:57 PM Adobe PageMaker 6.5J/PPC
Gas Line Sizing for a Noritz N-063S or N-069M
Adapted from UPC 1997
Maximum Natur
Natural
al Gas Delivery Capacity in Cubic Feet per Hour (0.60 Specific Gravity, 0.5" WC Pressure Drop)
Pipe Length in Feet
Size 10' 20' 30' 40' 50' 60' 70' 80' 90' 100' 125'
1/2" 174 119 96 82 73 66 61 56 53 50 44
3/4" 363 249 200 171 152 138 127 118 111 104 93
1" 684 470 377 323 286 259 239 222 208 197 174
1 1/4" 1404 965 775 663 588 532 490 456 428 404 358
1 1/2" 2103 1445 1161 993 880 798 734 683 641 605 536
2" 4050 2784 2235 1913 1696 1536 1413 1315 1234 1165 1033
2 1/2" 6455 4437 3563 3049 2703 2449 2253 2096 1966 1857 1646
3" 11,412 7843 6299 5391 4778 4329 3983 3705 3476 3284 2910
3 1/2" 16,709 11,484 9222 7893 6995 6338 5831 5425 5090 4808 4261
4" 23,277 15,998 12,847 10,995 9745 8830 8123 7557 7091 6698 5936
Contact the Gas Supplier for Btu/Cubic Ft. of the Supplied Gas. 1000 BTU/Cubic Ft. is a Typical Value
Maximum Capacity of Flex TracPipe in Cubic Feet per Hour of Natural Gas (0.60 Specific Gravity, 0.5" WC Pressure Drop)
R
Maximum Capacity of Flex TracPipe in Thousands of Btuh Liquified Petroleum ( 0.5" WC Pressure Drop)
R
Maximum Capacity for Gas Flex Connectors in Cubic Feet per Hour of Natural Gas (0.60 Specific Gravity, 0.5" WC Pressure Drop)
Pipe Length in Inches
Size 12" 24" 36" 48" 60" 72"
1/2" 180 150 125 106 93 86
3/4" 290 255 215 197 173
1" 581 512 442 397 347
1 1/4" 1470 1200 1130 960 930
Maximum Capacity for Gas Flex Connectors in Thousands of Btuh Liquified Petroleum ( 0.5" WC Pressure Drop)
Pipe Length in Inches
Size 12" 24" 36" 48" 60" 72"
1/2" 288 240 200 169 149 137
3/4" 465 409 344 315 278
1" 930 825 708 638 556
1 1/4" 2352 1920 1808 1536 1488
** For reference only. Please consult gas pipe manufacturer for actual pipe capacities.
49
E_n069M/n063S(48_58)_J.p65 Page 49 05.10.11, 10:57 PM Adobe PageMaker 6.5J/PPC
10. Water Piping Ask a qualified plumber to perform the installation
of the plumbing. Observe all applicable codes.
This appliance suitable for potable water and space heating applications. Do not use this appliance if any part has
been underwater. Immediately call a qualified service technician to inspect the appliance and replace any part of the
control system and gas control which has been under water.
If the water heater is installed in a closed water supply system, such as one having a backflow preventer in the cold
water supply line, means shall be provided to control thermal expansion. Contact the water supplier or a local plumb-
ing inspector on how to control this situation.
A pressure relief valve must be installed near the hot water outlet that is rated in accordance with and complying with
either The Standard for Relief Valves and Automatic Shutoff Devices for Hot Water Supply Systems, ANSI Z21.22, or
The ANSI/ASME Boiler and Pressure Vessel Code, Section IV ( Heating Boilers ). This pressure relief valve must
be capable of an hourly Btu rated temperature steam discharge of 190,000 Btuh. Multiple valves may be used. The
pressure relief capacity must not exceed 150 psig. No valve shall be placed between the relief valve and the water
heater. The relief valve must be installed such that the discharge will be conducted to a suitable place for disposal
when relief occurs. No reducing coupling or other restriction may be installed in the discharge line. The discharge line
must be installed to allow complete drainage of both the valve and the line. If this unit is installed with a separate
storage vessel, the separate vessel must have its own temperature and pressure relief valve. This valve must also
comply with The Standard for Relief Valves and Automatic Gas Shutoff Devices for Hot Water Supply Systems, ANSI
Z21.22. (in the U.S. only). A temperature relief valve is not required, but if one is used, do not install the valve with the
probe directly in the flow of water. This may cause unwarranted discharge of the valve.
Piping and components connected to the water heater shall be suitable for use with potable water.
Toxic chemicals, such as those used for boiler treatment, shall not be introduced into the potable water.
A water heater used to supply potable water may not be connected to any heating system or components previously
used with a nonpotable water heating appliance.
When water is required in one part of the system at a higher temperature than in the rest of the system, means such
as a mixing valve shall be installed to temper the water to reduce the scald hazard.
• Flush water through the pipe to clean out metal powder, sand and dirt before connecting it.
• Take appropriate heat insulation measures (e.g., wrapping with heat insulation materials, using electric heaters)
according to the climate of the region to prevent the pipe from freezing.
• Use a union coupling or flexible pipe for connecting the pipes to reduce the force applied to the piping.
• Do not use piping with a diameter smaller than the coupling.
• When feed water pressure is too high, insert a depressurizing valve, or take water hammer prevention measure.
• Avoid using joints as much as possible to keep the piping simple.
• Avoid piping in which an air holdup can occur.
• If installing the unit on a roof:
• About lower-level hot water supply
If the unit is installed on a roof to supply water to the levels below, make sure that the water pressure supplied to
the unit does not drop below 29 psi. It may be necessary to install a pump system to ensure that the water pressure
is maintained at this level.
Check the pressure before putting the unit into operation.
Failure to supply the proper pressure to the unit may result in noisy operation, shorter lifetime of the unit, and may
cause the unit to shut down frequently.
50
E_n069M/n063S(48_58)_J.p65 Page 50 05.10.11, 10:57 PM Adobe PageMaker 6.5J/PPC
11. Plumbing Applications
Recirculation System
Hot Water Return Aquastat Wiring
Cold Water Supply Use Honeywell Aquastat
(Model L6006A or L6006C)
Fixtures
Check
Valve
105
(N-069M Pump
Expansion Tank
Relay for (Install According
NORITZ Pump to Local Codes)
N-069M > 85 W)
(See p. 55) Pump Control Signal
N-063S R
((N-069M) See p. 55)
Heating System
Cold Water Supply
Backflow
Preventer Hot Water Return
(Optional)
Pressure
Reducing
Valve
(Optional)
(N-069M
Relay for
Pump Check
NORITZ Valve Pump
> 85 W) (See notes for Sizing)
N-069M
(See p. 55) Pump Control signal
N-063S
((N-069M) See p. 55)
Air Scoop
(Optional) Hydronic Heat
Check Valve Exchanger or
Radiant Heat
Piping
Aquastat Heating
(Use Aquastat if Controls
Pressure Shutoff Valve Unit Isn't Controlling
Relief Valve Pump) For Baseboard
Temp. & Applications:
Expansion Please contact
Tank Press. Gauge
(Install According (Optional) Noritz for
Drain
to Local Codes) compatibility.
Shutoff Hot Water * Size the pump to provide at least 1.58 GPM through the system at 10 Ft of Head plus
Valve Boiler Drain Valve piping losses. Check the maintenance monitors on the unit to make sure the pump
is providing that much flow.
** Adjust the flow using a gate valve and verify the flow rate with the maintenance monitors.
51
E_n069M/n063S(48_58)_J.p65 Page 51 05.10.11, 10:57 PM Adobe PageMaker 6.5J/PPC
12. Electrical Wiring Consult a qualified electrician
for the electrical work.
Do not connect electrical power to the unit until all electrical wiring has been completed.
This appliance must be electrically grounded in accordance with local codes, or in the absence of local codes,
with the National Electrical Code, ANSI/NFPA 70. In Canada, the latest CSA C22.1 Electrical Code.
Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper
and dangerous operation.
Verify proper operation after servicing.
Field wiring to be performed at time of appliance installation.
• The electrical supply required by the water • Do not let the power cord contact the gas piping.
heater is 120V AC at 60 Hz.
The power consumption may be up to 125W or Tie the redundant power cord outside the
higher if using optional accessories. water heater. Putting the redundant length
Use an appropriate circuit. of cord inside the water heater may cause
• Do not disconnect the power supply when not in electrical interference and faulty operation.
use. When the power is off, the freeze preven-
tion in the water heater will not activate,
resulting in possible freezing damage.
Ground
• To prevent electrical shock, provide a ground
with resistance less than 100 . An electrician
should do this work.
• A grounding screw is provided on the back of
the junction box lid. Junction Box
52
E_n069M/n063S(48_58)_J.p65 Page 52 05.10.11, 10:57 PM Adobe PageMaker 6.5J/PPC
Remote Controller
• Applicable Model
N-069M, N-063S (option)
Install the remote controller according to the instructions in the Installation Guide (p. 61).
• The N-069M can be programmed so that it will default to one of four temperatures if the remote
controller is removed (176, 140, 130, 120°F). To change the default temperature, the remote control-
ler must be initially installed, and removed after programming.
Item No. 14 15
Temp.
176°F ON ON
140°F OFF ON
130°F ON OFF
120°F* OFF OFF * Factory Default Setting
53
E_n069M/n063S(48_58)_J.p65 Page 53 05.10.11, 10:57 PM Adobe PageMaker 6.5J/PPC
Connecting Remote Controller Cord to Unit
• Keep the remote controller cord away from the freeze prevention heaters in the unit.
• Tie the redundant cord outside the water heater. Do not put the extra length inside the equipment.
• The remote controller cord can be extended up to 300' with 18AWG wire.
• Use a Y type terminal with a resin sleeve. (Without the sleeve, the copper wire may corrode and
cause problems).
• Be sure to hand tighten when screwing to the terminal block. Power tools may cause damage to the
terminal block.
Changing Set Temperature (Not using the remote controller for N-063S).
54
E_n069M/n063S(48_58)_J.p65 Page 54 05.10.11, 10:57 PM Adobe PageMaker 6.5J/PPC
* For model N-069M only. This feature is not available
Pump Wiring when using the Quick Connect Multi System feature.
1 4
Connect to Pump Control Relay (ex. Omron G7L2ABUBJCBAC120)
Wires in Unit 0 2
Circulation Pump
55
E_n069M/n063S(48_58)_J.p65 Page 55 05.10.11, 10:57 PM Adobe PageMaker 6.5J/PPC
13. Maintenance Periodically check the following to ensure proper
operation of the water heater.
• The venting system must be examined periodically by a qualified service technician to check for
any leaks or corrosion.
• The burner flame must be checked periodically for a proper blue color and consistency.
• If the flame does not appear normal, the burner may need to be cleaned.
• If the burner needs to be cleaned, it must be performed by a qualified service technician.
• Do not obstruct the flow of combustion and ventilation air.
• The pressure relief valve must be operated once a year to ensure that it is functioning properly
and there is no obstruction. Turn the power off to the unit before opening the relief valve, and
make sure that water draining out of the valve will not cause any damage.
• If the relief valve discharges periodically, it may be due to thermal expansion in a closed water
system. Contact the water supplier or a local plumbing inspector on how to correct this situation.
Do not plug the relief valve.
• See Operation Manual for further maintenance.
Warning: There is a scald potential if the output temperature is set too high.
Should overheating occur, or the gas supply fail to shut off, turn off the manual gas control valve to the appliance.
Do not use this appliance if any part has been under water. Immediately call a qualified service
technician to inspect the appliance and to replace any part of the control system and any gas control
which has been under water.
Periodically check and clean the filter inside the cold water inlet of the unit.
14. Trial Operation the customer how to use the unit, and give the owner
this manual before leaving the installation.
• Preparation ........... (1) Open a hot water fixture to confirm that water is available, and then close
the fixture.
(2) Open the gas supply valve.
(3) Turn on the power supply. Using the remote controller, turn on the Power
On/Off button (the Operation lamp will turn on).
(1) Open a hot water fixture and confirm that the Burner On lamp comes on, and that hot water is
being produced. (If necessary, repeat until the air in the gas piping is bled out).
* White smoke may be noticed from the exhaust vent during cold weather. However, this is not a
malfunction of the unit.
* If an “11” error code appears or a Burner On indicator flashes on the remote controller, turn the
unit off and then back on again, and then open a hot water fixture again.
(2) Change the temperature setting on the remote controller and check that the water temperature changes.
• If the water heater does not operate normally, refer to “Troubleshooting” in the Operation Manual.
* After the trial operation, clean the filter in the cold water inlet.
<If installed with a quick connect multi-system>
• Turn the system power ON with the remote controller.
• Slowly open a hot water fixture and check that the units ignite sequentially. Check to see that the
hot water temperature is the same as the temperature displayed on the remote controller (*1)
* If both units do not ignite, switch which unit will ignite first by pressing the Max. or Min. Mani-fold
Pressure Set Button on the circuit board (see p. 59). (*2)
Press Max. or Min. Manifold
Unit A Ignites Pressure Set Button on Unit B Unit A Doesn't Ignite
Unit B Doesn't Ignite Unit B Ignites
* If an 11 or F11 error code flashes on the remote controller, hit the Power Button on the remote
controller off and on 2 -3 times.
* If (*1) and (*2) cannot be done, the Quick Connect Cord may not be properly connected.
Check that the cord is properly connected.
56
E_n069M/n063S(48_58)_J.p65 Page 56 05.10.11, 10:57 PM Adobe PageMaker 6.5J/PPC
Caution
Handling after trial operation
• If the unit will not be used immediately, close off all gas and water shutoff valves, drain all of
the water out of the unit and the plumbing system to prevent the unit and system from freezing,
and bleed the gas out of the gas line.
Freezing is not covered by the warranty.
Lighting Instructions
This water heater does not have a pilot. It is equipped with an ignition device that automatically lights
the burner.
Do not try to light the burner by hand.
1. Read the safety information in the installation manual or on the front of the water heater.
2. Turn off all electrical power to the unit.
3. Do not attempt to light the burner by hand.
4. Turn the gas control manual valve (external to the unit) clockwise to the off position.
5. Wait five minutes to clear out any gas. If the smell of gas remains, stop, and follow the instructions
on page 3 of this manual.
6. Turn the gas control manual valve counterclockwise to the on position.
7. Turn on electric power to the unit.
8. The unit will now operate whenever hot water is called for. If the unit will not operate, follow the
shutdown instructions and call a service technician.
Shutdown Instructions
1. Stop any water demand.
2. Turn off electric power.
3. Turn the gas control manual valve clockwise to the off position.
Should overheating occur, or the gas supply fail to shut off, turn off the manual control valve to the appliance.
57
E_n069M/n063S(48_58)_J.p65 Page 57 05.10.11, 10:57 PM Adobe PageMaker 6.5J/PPC
15. Dimensions
(VIEW FROM TOP)
N-069M 10.8"
10.5"
7.7"
7"
1.8"
1.5"
13.3"
4.3"
6.1"
6.3"
1.8"
HOT WATER OUTLET(3/4") GAS INLET (3/4")
WIRING THROUGHWAYS
COLD WATER INLET(3/4") 4.7" 13.8"
0.4" 9.5" 13.1"
0.4"
81.5
24.5"
22.3"
LED
23.6"
AIR INLET
4.7"
2.4"
BOTTOM OF CASE
BOTTOM OF CASE
AIR INLET
0.4"
1.7"
1.9"
1.9"
LOWER WALL MOUNT BRACKETS 0.4"
3.3"
COLD WATER INLET WIRING THROUGHWAYS
WATER DRAIN VALVE
(WATER FILTER)
GAS INLET
1.5"
13.3"
4.3"
6.1"
6.3"
1.8"
WIRING THROUGHWAYS
COLD WATER INLET(3/4") 4.7" 13.8"
0.4" 9.5" 13.1"
0.4"
22.3"
LED
23.6"
AIR INLET
4.7"
2.4" BOTTOM OF CASE
BOTTOM OF CASE
AIR INLET
0.4"
1.7"
1.9"
1.9"
GAS INLET
WATER DRAIN VALVE
58
E_n069M/n063S(48_58)_J.p65 Page 58 05.10.11, 10:57 PM Adobe PageMaker 6.5J/PPC
WIRING DIAGRAM (MODEL : N-069M, N-063S)
THERMAL FUSE
BK 8 BK BL 1 BL BL
V 7 V W
SM (VCC) W 6 W 1
HEAT EXCHANGER G 5 G
THERMAL FUSE
BL 1 BL BL
FLOW CONTROL (VCC)
O 4
3
O <N-069M (-CA)(-OD) Model Only>
W W
VALVE LS
(Fully open) BR 2 BR Other Unit in Quick Connect Multi System
(GND) BL 1 BL
MAIN CIRCUIT
BOARD
1 BURNER THRMISTOR 1 R R 1
2 2
<CN59> <CN75> 2
3 R
R 1
2
R
3
BK
W
BK
W 3
HEAT EXCHANGER (Pulse) Y 3 Y Y 1 2 4 W 3
184
4 G G 4
(VCC) 2 W 3 4 BR W W
FLOW SENSOR QS R R 5 BL BL 5
(GND) BL 1 BL 5 6 Manifold Gas Pressure 6 BL BL 6
R 7 8 R 1 2 BL 7
9 10 3 4 W
Increase Button
11 12 R 5 6 O <CN184>
13 14 Manifold Gas Pressure
7 8 BK
AIR INLET
15 16 9 10 V Decrease Button
17 18 W 11 12 G
BK 2 BK
THERMISTOR 1
19 20 MAIN CIRCUIT 13 14 BL Minimum Manifold Pressure Set Button
BK BK 15 16
BOARD
17 18 BR
Maximum Manifold Pressure Set Button
8
WATER INLET W 3 W 7 W 19 20 Y
2 6 BK 21 22 BL (For Quick Connect Multi System Only)
THERMISTOR W 1 W 5
<N-069M (-CA)(-OD) Model Only> 4 BK <CN102> <CN38> Quick Connect Cord(Optional)
3 W 1 R R 1 1 R (W) (R)W 1
4 2 2 BK BK 2 2 BK (G) (BK)G 2
W W O 3 6 BK
WATER OUTLET 3 1 W 2 5 Y
3 W W 3 3 W (R) (W)R 3
2 <CN184> 4 G G 4 4 G (BK) (G)BK 4
THERMISTOR W 1 W
<CN63> W1 4 R 5 BL BL 5 5 BL BL 5
6 BL BL 6 6 BL BL 6
<N-063S (-CA)(-OD) Model Only> 7
WATER OUTLET W 2 W
BK 2 BK
THERMISTOR
W 1 W <CN78> W 1 W
BURNING LED
BL 1
<N-063S (-CA)(-OD) Model Only>
R 1 1 R BL
140 F 60 C 2 2 R <CN10> DU
<CN89> 1 2 BK BL 6 BL
R
BL 3 W GW R 3 4 BK GY 5 GY
Y 1 1 BR 2 1 2 3 5 6 W BL 4 BL
130 F 50 C 2 2 Y BL 1 4 5 6
<CN1> BL 7 8 GY R 3 R BK SV
BK WW W 2 W 11
Q1
BK 1 BK BK
<N-063S(-CA),N-069M (-CA) Model Only> GAS VALVE UNIT
GY SV
W
FROST SENSING 12
Q2
GY
SWITCH W
BK BK W SV
<N-069M (-CA)(-OD) Model Only> 4 3 10
0
2 1 W
WW <N-069M (-CA)(-OD) Model
REMOTE CONTROLLER Only>
BL BL
<CN92>
R 3 R SV WATER VALVE
RC-7646M-2 RC-7647M BL BL 2
R 1 R
0 FOR BY-PASS
CURRENT LEAKAGE <CN27>
6 5 4 3 2 1
TRANSFORMER SAFETY DEVICE POWER CIRCUIT W RY O BK 1
2
BK IG ELECTRODE
BOARD W W
(GFCI) BL
<CN102> 3
<N-069M (-CA)(-OD) Model Only>
O 7
6 HIGH-LIMIT SWITCH
<AC120V> 5 CIRCULATION PUMP
BK 2 BK BK <CN100> Y 4
W 1 W
W 1 W W G BK G 3
W 2 W (OPTIONAL)
2 W 1 W
W P
W 1 W 2 W
COLOR CODING GROUND <CN103>
BK 1
W : White BL : Blue R 2 W 1 W
FLAME ROD W 2 W
R : Red GY : Gray
W (Vs) W 6 W
BK : Black G : Green 5 W 1 W
ANTI-FROST HEATER
BL(GND) BL 4 BL W 2 W
V : Violet BR : Brown GROUND FM R (Vcc) R 3 R
O : Orange Y (FG) Y 2 Y
Y : Yellow FAN MOTOR O (Vsp) O 1 O
W 1 W
W 2 W
HOT NEUTRAL
AC120V
PRIMARY
SECONDARY 10A(FUSE)
AC100V
(N-069M (-CA)(-OD) ONLY)
RELAY 7 CIRCULATION PUMP
RELAY 8 ANTI-FROST HEATER
VARISTOR
POWER
CONTROLLER FAN COMBUTION FAN
DC15V(2)
A B C
PRIMARY
SECONDARY
DC15V(1) B
A
RELAY 7
BURNER SENSOR
RELAY 8
RELAY 9
DU
59
E_n069M/n063S(59_66)_J.p65 Page 59 05.10.11, 10:57 PM Adobe PageMaker 6.5J/PPC
For Quick Connect Multi System Installation
Connecting Quick Connect Cord usa a Quick Connect Cord (sold separately).
Caution
The wire coloring on the Quick Connect Cord will
not be the same as the wire coloring of the
connection plug inside the unit. 1.Red 1.Red 1.White 1.Red
2.Black 2.Black 2.Green 2.Black
* The remote controller can be connected to either 3.White 3.White 3.Red 3.White
unit A or B. 4.Green 4.Green 4.Black 4.Green
5.Blue 5.Blue 5.Blue 5.Blue
6.Blue 6.Blue 6.Blue 6.Blue
Quick Connect A B
Cord
60
E_n069M/n063S(59_66)_J.p65 Page 60 05.10.11, 10:57 PM Adobe PageMaker 6.5J/PPC
For Installers:
Read this installation guide
Remote Controller RC-7646M-2 carefully before carrying out
installation.
Remote Controller 1
Wall Packing 1
Phillips Roundhead Wood Screw 2
Wall Anchor 2
Phillips Roundhead
Wood Screw
Wall Anchor
Remote
Control
Wires
62
E_n069M/n063S(59_66)_J.p65 Page 62 05.10.11, 10:57 PM Adobe PageMaker 6.5J/PPC
Installing the Remote Controller Outdoor Junction Box
1. Insert the remote controller wires through the 5. Slide the box nut over the remote controller
wall pipe and secure the wall pipe to the wires and screw it onto the wall pipe.
remote controller. Locate the remote controller
wall packing, slide it over the pipe and wires, Wall Pipe
and apply it to the rear side of the remote.
Rear side of remote controller
Box Nut
Remote
Wall Packing Controller
Wires
Secure the wall pipe
firmly into the remote
controller.
Take off the
paper.
2. Drill a 1-1/4" hole in the wall where the 6. Connect the remote controller wires to the
remote controller will be installed. separate remote controller cord inside the box.
Wind the excess remote controller wire on the
* Do not install the remote controller in a provided hooks as illustrated below.
location that is exposed to moisture, direct (Wind the
sunlight, or chemical agents. These can excess wire
damage the remote controller. here.)
Remote Controller
Wires
Junction Box
7. Close the junction box.
Box Nut
Remote
Controller
Wires
Take off the paper.
63
E_n069M/n063S(59_66)_J.p65 Page 63 05.10.11, 10:57 PM Adobe PageMaker 6.5J/PPC
64
SAQ8976-4_059_066_E_J.p65 Page 64 05.12.27, 6:22 PM Adobe PageMaker 6.5J/PPC
65
E_n069M/n063S(59_66)_J.p65 Page 65 05.10.11, 10:57 PM Adobe PageMaker 6.5J/PPC
66
E_n069M/n063S(59_66)_J.p65 Page 66 05.10.11, 10:57 PM Adobe PageMaker 6.5J/PPC