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TTC 1000 Manual
TTC 1000 Manual
240 Dr. MLK Blvd. Newark, NJ 07102 Phone: (973) 621-6600 Fax: (973) 621-6625 Website: advpowertech.com e-mail: info@advpowertech.com
Table of Contents 1 2 INTRODUCTION ...........................................................................................1 PRODUCT DESCRIPTION............................................................................3 2.1 Controls & Indicators..................................................................................3 2.2 Connection Overview .................................................................................5 2.3 Specifications .............................................................................................6 2.4 Part Number Details...................................................................................8 3 INSTALLATION and CONNECTIONS...........................................................9 3.1 Mounting ....................................................................................................9 3.2 Power Hookup..........................................................................................11 3.3 Temperature Probes ................................................................................11 3.3.1 TTC-PROBE-01 Installation ..............................................................12 3.3.2 TTC-PROBE-11 Installation ..............................................................13 3.3.3 Magnetic Mount Probe (TTC-PROBE-02) Installation.......................13 3.3.4 Probe Lead Connections...................................................................16 3.4 Auxiliary CT Input for Calculated Winding Temperature ..........................18 3.5 Cooling Control and Condition Alarm Connections ..................................19 3.6 Unit Alarm Connections ...........................................................................21 3.7 Telemetry Connections ............................................................................22 3.7.1 RS-232 Terminal Connections ..........................................................22 3.7.2 Analog Outputs .................................................................................22 3.7.3 RS-485 for DNP3.0 Communications ...............................................23 3.8 Optically Isolated Inputs ...........................................................................25 3.9 Heater Connections .................................................................................26 4 SETTINGS...................................................................................................27 4.1 Programming Settings Through Front Panel ............................................27 4.2 Programming Settings Through a PC ......................................................27 4.3 Settings for Calculated Winding Temperature..........................................29 4.3.1 CT RATIO .........................................................................................31 4.3.2 Rated Load .......................................................................................31 4.3.3 Hot Spot Rise over Top Oil ...............................................................32 4.3.4 Winding Rise Time Constant.............................................................32 i
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Table of Contents 4.3.5 Calculated Winding Exponent Setting...............................................33 4.3.6 Checking Winding Temperature........................................................33 4.4 Setting Probe Names ...............................................................................34 4.5 Temperature Set Points ...........................................................................35 4.5.1 Setting Liquid Pickup and Drop Out Temperatures...........................39 4.5.2 Setting Calculated Winding Pickup and Drop Out Temperatures......40 4.6 LTC Condition Monitoring.........................................................................41 4.6.1 Setting LTCDIFF Set Point................................................................43 4.6.2 Setting LTCDIFF Pickup Timer .........................................................44 4.7 Load Pickup Set Points ............................................................................44 4.7.1 Setting Load Pickup Set Point...........................................................46 4.7.2 Setting Load Pickup Timer ................................................................47 4.8 Optically Isolated Input Settings ...............................................................47 4.9 Programmable Logic Settings ..................................................................49 4.9.1 Assigning Liquid Temperature Set Points .........................................50 4.9.2 Assigning Winding Temperature Set Points......................................52 4.9.3 Assigning LTCDIFF for LTC Condition Monitoring Alarm..................53 4.9.4 Assigning Load Pickup Set Points ....................................................55 4.9.5 Assigning IN1 and IN2 ......................................................................56 4.9.6 Assigning OUT1, OUT2, OUT3 and OUT4 .......................................57 4.9.7 Time Set Points.................................................................................59 4.9.8 Setting Output Timers .......................................................................60 4.9.9 Setting Output Invert .........................................................................61 4.9.10 Application Examples........................................................................62 4.10 4.11 4.12 4.13 Setting Output Control With Alarm........................................................64 Alternate Fan Banks .............................................................................66 Auto and Manual Control ......................................................................67 Setting Control of Unit Alarm ................................................................68
4.13.1 Device Alarm Setting.........................................................................68 4.13.2 Temperature Probe Alarm Setting ....................................................69 4.13.3 Manual Mode Alarm Setting..............................................................70 ii
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Table of Contents 4.13.4 Winding Circuit Alarm Setting ...........................................................70 4.14 Setting Date and Time ..........................................................................71
4.14.1 Setting Time and Date Via the Front Panel.......................................72 4.14.2 Setting Time and Date Via the PC ....................................................73 4.15 5 Setting Password..................................................................................73
TELEMETRY OPTIONS ..............................................................................75 5.1 Analog Outputs ........................................................................................75 5.1.1 Setting the Analog Output Range .....................................................76 5.1.2 Setting the Analog Source ................................................................77 5.2 DNP3.0 ....................................................................................................78 5.2.1 Setting BAUD Rate ...........................................................................80 5.2.2 Setting NODE Address .....................................................................80 5.2.3 Setting Remote Blocking...................................................................81 5.3 Telemetry Via RS232 ...............................................................................82
VIEW TEMPERATURES .............................................................................83 6.1 Single Probe.............................................................................................83 6.2 Dual Probe ...............................................................................................84 6.3 Single Probe With Calculated Winding.....................................................85 6.4 Dual Probe With Calculated Winding .......................................................86 6.5 Reset Min/Max .........................................................................................87
VIEW SETTINGS.........................................................................................88 7.1 View Settings Via Front Panel..................................................................88 7.2 View Settings Via PC ...............................................................................88
STATUS ......................................................................................................91 8.1 View Status Via Front Panel.....................................................................91 8.2 View Status Via PC ..................................................................................91
SETTING FILES ..........................................................................................93 9.1 Upload Setting Files .................................................................................93 9.1.1 Upload Settings Using HyperTerminal ..............................................93 9.1.2 Upload Settings Using Procomm ......................................................97 9.2 Download Setting Files ..........................................................................101 iii
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Table of Contents 9.2.1 Download Settings Using HyperTerminal........................................101 9.2.2 Download Settings Using Procomm................................................104 10 DATA LOGGING .......................................................................................108 10.1 10.2 10.3 10.4 Data Storage ......................................................................................108 Data Points .........................................................................................109 Setting the Time Base ........................................................................109 Selecting Data Points .........................................................................109
10.4.1 Add or Delete P1 From Log ............................................................110 10.4.2 Add or Delete P2 From Log ............................................................110 10.4.3 Add or Delete Calculated Winding From Log ..................................111 10.4.4 Add or Delete Load From Log.........................................................111 10.5 Retrieving Data Log............................................................................112
10.5.1 Saving the Data Log as a Text File Using HyperTerminal...............113 10.5.2 Saving the Data Log as a Text File Using ProComm......................116 10.6 Import to Excel....................................................................................119
11 DOWNLOAD PROGRAM UPDATES ........................................................123 11.1 11.2 Download Firmware Using HyperTerminal .........................................124 Download Firmware Using Procomm .................................................128
12 SETTINGS WORKSHEETS ......................................................................134 12.1 12.2 Front Panel Setting Sheets.................................................................135 PC Setting Sheets ..............................................................................147
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Table of Figures Figure 2. 1a: Front Panel, Panel Mount Version ...................................................3 Figure 2.1b: Front Panel, NEMA 4 Version...........................................................3 Figure 2.2: Connection Overview..........................................................................5 Figure 3.1: Panel Mount Version Physical Dimensions and Panel Cutout ............9 Figure 3.2: NEMA 4X Mounting ..........................................................................10 Figure 3.3: Mounting Bracket..............................................................................10 Figure 3.4: Power Connections..........................................................................11 Figure 3.5: PROBE-01 Installation ......................................................................12 Figure 3.6: PROBE-11 Installation ......................................................................13 Figure 3.7: Magnetic Mount, Application of Thermal Compound ........................14 Figure 3.8: Magnetic Mount, Side View ..............................................................15 Figure 3.9: Magnetic Mount, Application of RTV.................................................16 Figure 3.10: Probe Connections .........................................................................17 Figure 3.11: Temperature Probe Shield Grounding ............................................17 Figure 3.12: Split Core CT Installation ................................................................18 Figure 3.13: Auxiliary CT Connections................................................................19 Figure 3.14: Connections to Relay Outputs ........................................................20 Figure 3.15: Connections to Relay Outputs in Models 3XX2 ............................21 Figure 3.16: Connections to Unit Alarm ..............................................................21 Figure 3.17: Connections to Analog Outputs ......................................................23 Figure 3.18: Location of J2 RS-485 Bus Termination Jumper ............................24 Figure 3.19: Panel Mount and NEMA 4 RS-485 Connections ............................25 Figure 3.20: Four Wire RS-485 Connections ......................................................25 Figure 3.21: Optically Isolated Input Connections...............................................26 Figure 4.1: Over Temperature Operation............................................................37 Figure 4.2: Under Temp Operation .....................................................................38 Figure 4.3: LTC Differential Set Point Operation.................................................41 Figure 4.4: Load Pickup Set Point Operation......................................................45 Figure 4.5: Input Set for LEVEL ..........................................................................48 Figure 4.6: Input Set for PULSE .........................................................................48 Table 4.7: Operands ...........................................................................................49 v
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vi
Warranty
All new products sold to customers are warranted against defects in design, materials, and workmanship for the life of their use to the original end user. If it is determined that the new product defect is covered under this warranty, Advanced Power Technologies, LLC (the Company) will repair, replace, or substitute an identical unit at its own discretion to the customer at no charge. The Company requires the customer to ship the unit back to the factory for diagnosis under all circumstances. In such event, the Company may, at its own discretion, decide to provide the customer with a substitute unit which may be sent to the customer either from the Companys factory or from an authorized representative or distributor from their inventory. All expenses related to the shipment of defective units back to the Company or the provision of a substitute unit to the customer are the responsibility of the customer. This expense may include, but is not limited to, freight, insurance, Customs clearance, and duties. All expenses related to the shipment of repaired units back to customers (or the provision of a new unit to the customer) will be borne by the Company. Product Upgrade Policy From time to time, the Company makes product upgrades to add or enhance the performance of the products. Customers of a particular product being issued an upgrade will be notified either by the Company directly or through its authorized representatives or distributors. Customers who have purchased an annual upgrade policy will receive all upgrades during the calendar year free of charge. Customers who did not purchase the annual upgrade policy may purchase each unit upgrade individually. The annual upgrade policy can be purchased at any time. Regardless of whether the upgrade policy is purchased, the Company will make reasonable efforts to notify all customers of all available upgrades. Equipment Repair and Warranty Repair costs of products not covered under this warranty are paid for by customers. Customers are responsible for the cost of shipping the products to the Company located at: 240 Dr. MLK Jr. Blvd., Newark, NJ 07102, USA. All products repaired by the Company will continue to be warranted against defects in material and workmanship for its installed life at the original end user. Limitations The Company's warranty does not extend to (A) The Company's products subject to (i) improper installation, connection, operation, maintenance, or storage; (ii) accident, damage, abuse, or misuse; (iii) abnormal or unusual operating conditions or applications outside the specifications for the product; (iv) a purpose or application in any way different from that for which the products were designed; (v) repairs conducted by persons other than the Company employees or an authorized representative or distributor; or (vi) modifications made to the product by the customer or end user, (B) Equipment and products not manufactured by the Company. Such equipment and products may be covered by a warranty issued by the respective manufacturer. This warranty is in lieu of any other warranties, express or implied, including without limitation, any warranty of merchantability or fitness for a particular purpose, and is in lieu of any and all other obligations or liability of the Company. Under no circumstances shall the Company be liable for any accidental or consequential damages or for any other loss, injury, damage, or expense of any kind including loss of profits arising hereunder. To the extent any court, arbitration panel, or other governmental body of competent jurisdiction shall declare any provision of this warranty invalid or unenforceable by reason of a rule of law or public policy, all the other provisions hereof shall remain in full force and effect.
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INTRODUCTION
The TTC-1000, Transformer Temperature Controller is a mission specific programmable controller that measures up to two different probe temperatures, load and calculated winding temperature. The user can program four (4) independent outputs based on the state of pre-programmed temperature set points, time set points, load set points or the outputs themselves. The controller can measure any two of top oil, winding, LTC tank, or ambient temperature to accuracy of 1 C and does not require calibration. Calculated winding temperature is based on the methods of ANSI C57.91 and uses measured top oil temperature and load current. The outputs can be used to: Control cooling fans and pumps. Provide high temperature, LTC condition, and cooling system performance alarms. Provide a trip output.
The TTC-1000 is substation hardened and designed to operate over a wide temperature range of 35 to 85 C suitable for installation in outdoor cabinets. The TTC-1000 contains many features including: Measures temperature from 0 to 160 C. Does not require calibration. Optional 0-1 or 4 - 20 mA analog outputs. Optional dual probe version for top oil and the heated well. Optional aux CT input for calculated winding temperatures. Load pickup set points for early activation of cooling based on sudden increases in load. Differential temperature set point control for LTC condition monitoring. Universal probe kit includes thermo well fitting adapters and probe sleeves. Optional magnetic mount temperature probe when a thermo well is not available. Reports Min and Max Temperatures, time stamped with date and time. Data logging. Periodic exercise of cooling fans. Automatic swapping of lead and lag fan banks. Four independent temperature set points per probe. 1
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Cooling system performance monitor to alarm when cooling is commanded but the current draw of the cooling fans or pumps is outside a specified range. Four scheme logic programmable form C relay outputs, all trip duty rated. Dedicated programmable form B alarm relay. Remote/Local Comms through RS-232, no special software required. Flash memory for convenient firmware upgrades. Same unit operates from 38 to 160VDC or 120VAC and is immune to reversal of battery voltage polarity. Available in either compact panel mount or a 304 Stainless Steel NEMA 4X enclosure. Optional DNP3.0 Level 1 communications for reading analogs plus status and remotely commanding cooling. Two optional optically isolated inputs for remote cooling control by SCADA, reporting status from liquid level or sudden pressure alarms over DNP3.0, or for selective blocking of outputs.
Each TTC-1000 is burnt-in for a total of 48 hours prior to shipping and comes with a lifetime warranty.
PRODUCT DESCRIPTION
The following section describes the front panel display, indicators, and switches, connection points, mounting, physical size and panel cutout requirements 2.1 Controls & Indicators Figure 2.1a and 2.1b show the front panel displays, indicators, and switches for both panel mount and NEMA 4 versions:
TTC-1000
ALARM ACTIVE
"
YES
NO
RS-232
10 1
TTC-1000
ALARM ACTIVE
"
YES
NO
RS-232
10 1
UP arrow button for navigating forward into menu categories and increasing settings.
DOWN arrow button for navigating backward into menu categories and decreasing settings.
LEFT arrow button used for moving to the next character to the left when changing settings.
RIGHT arrow button used for moving to the next character to the right when changing settings.
YES button is used to enter a menu category, request to change a setting, and acknowledge a setting change.
ALARM indicator is a red LED that illuminates whenever an alarm condition is present. Alarms can be caused by a failure detected in the electronics, or a broken temperature probe. In NEMA 4 mounting models, this indicator will flash when using the light activated Min/Max reset feature.
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2.2 Connection Overview The Figure 2.2 describes the available connections.
INPUT2*** INPUT1*** NOTES: * ONLY ON DNP3.0 NEMA UNITS ** FOR DNP3.0 PANEL MOUNT UNITS, TERMINALS 4 & 6 ARE THE A & B TERMINALS FOR THE RS485 TRANSCEIVER *** OPTIONAL ON NEMA 4 ONLY OUT2
+ +
NC COM NO NC
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 9 1 8
OUT4
OUT3
COM NO NC COM NO NC
TTC-1000
OUT1
COM NO
TB3
ALARM
NC COM
1 2
D B 9 R S 2 3 2
7 6 5 4
+ +
3 4 5 6
3 2 1
7 8 9
Ref Resistor
10 11 12
Sensor
Sensor
TB2
Probe #1
Aux CT Aux CT input Must Use Ext CT Supplied 0 to 10 A
38 to 160VDC or 120VAC
4 3 2 1
Power In
TB1
RS-485 D N P 3 . 0* 1 2 TB4 A B
2.3
Specifications
Power Supply Input Operating Range: 38 VDC to 160 VDC or 120VAC 10%, 3 Watts max Operating Temperature Range: -35 C to +85 C Liquid Temperature Measurement Range: 0 C to +160 C LTC Differential Temperature Measurement Range: -20 to +20 C Winding Temperature Measurement Range: 0 to 180 C Temperature Measurement Accuracy: Average error over the entire measurement range of 1 C; absolute error at any temperature 1.5 C Current Measurement Range: Instantaneous 0 to 10 A RMS. Measurement accuracy 3.5%. Using split core CT provided. Output Contact Rating: 30 amps make for 250 msec. 10 amps continuous at 230VAC 0.4 amps break at 160VDC. See Section 4.3 for note on breaking under load Alarm Contact Rating: 0.15 amp continuous at 160VDC Analog Output: Selectable, 0 to 1 mA or 4 to 20 mA current source referenced to chassis ground Maximum load 9,500 ohms for 0 to 1 mA and 450 ohms for 4 to 20 mA Dimensions: Panel Mount: 5.32 W x 2.61 H x 6 D. Aluminum 6
NEMA 4X: 10 H x 6 W x 3.25 D. 304 Stainless Steel Surge Withstand/Fast Transient: Relay outputs, and station battery inputs: ANSI C37.90.1 EMI Withstand: ANSI C37.90.2 Dielectric Withstand: 3000 VDC for 10 seconds Electrostatic Discharge: IEC 801-2 Timers: Output and Load Pick Up Timer: 0 to 255 seconds (actual minimum delay 32 msec) Optically Isolated Inputs: External wetting required. Picks up between 38 and 160 VDC. Maximum input 160 VDC.
2.4
RS485w/Dnp3 Level 1 5 RS485w/Dnp3 Level 1 & sngl analog output (NEMA only) 6 RS485w/Dnp3 Level 1 & dual analog outputs (NEMA only) 7 RS485w/Dnp3 Level 1 & 3 analog outputs (NEMA only) TTCPROBE- 0 8 t -zzz Probe lead length, zzz=10 to 250 ft Universal Thermowell Probe Magnetic Surface Mount Probe Universal Well Probe Liquid Tight Rdy 0 0 1 1 2 1
The following section gives information on hookup of power, temperature probes, split core CT, outputs, optically isolated inputs, analog outputs along with connections to RS232 and RS485 for DNP3.0 communications. 3.1 Mounting There are two mounting configurations available. Panel Mount is intended for installation inside the transformer control cabinet and NEMA 4X for mounting either inside or outside the control cabinet. Figure 3.1 shows the outline & cutout required for panel mounting.
5.70 in.
TTC-1000
2.83 in.
ALARM ACTIVE
"
YES
NO
RS-232
Set Screw
0.52 in. 6.10 in.
2.63 in.
0.32 in.
2.65 in.
5.35 in.
Figure 3.1: Panel Mount Version Physical Dimensions and Panel Cutout
Figure 3.2 shows the outline of the NEMA 4X enclosure. A mounting bracket, P/N:80001000126, suitable for retrofit or new applications is shown in Figure 3.3. The bracket is constructed from 1/8 THK 5052 Aluminum.
Oblong 0.312 X 0.500
4.00
Lexan Window
10.75
3.312
1.500
10.753
2.375
45.0 2 PLACES
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3.2 Power Hookup The TTC-1000 can be powered from either DC substation battery between voltages of 38 to 160 VDC or from AC voltage of 120 10% VAC. On panel mount units (Figure 3.4a) power is connected to terminals 1 and 2 of barrier style terminal block TB1. On NEMA units (Figure 3.4b) power is connected to terminals 1 and 2 on TB-3. The TTC-1000 is not sensitive to polarity because it uses a bridge rectifier on the power input. This feature eliminates the risk of damage due to the reversal of power applied to this input.
Aux CT Power
TB2
TB1
TB3
4 3 Aux CT
2 1 Power
a) Panel Mount
b) NEMA 4
Figure 3.4: Power Connections NOTE: 1. It is strongly recommended that the chassis of the panel mount unit or NEMA 4 enclosure be bonded to ground. It is especially important to ground the unit when operating from 120 VAC. 2. For NEMA 4 units it is strongly recommended that the external -20 ground stud be utilized for proper grounding. 3. When powering from AC substation service, it is essential that appropriate surge suppression is installed on the AC mains feeding the unit. WARNING: NEVER CONNECT POWER TO TERMINALS DESIGNATED FOR THE AUX CT. SERIOUS DAMAGE WILL OCCUR. 3.3 Temperature Probes The TTC-1000 can be equipped with either one or two probes. Universal thermowell probe types TTC-PROBE-01 and TTC-PROBE-11 are each provided with three thermometer well adapter fittings: 7/8-UNF (ANSI/IEEE C57
11
thermometer well), -NPT and -NPT and three probe sleeves: 0.481, 0.625 and 0.675 OD. Temperature probes are interchangeable and do not require calibration. The temperature probes and measurement circuitry are intrinsically accurate to the stated accuracy specification. The probe leads are connected to a plug gable compression style terminal block. A terminal block is supplied with each unit and plugs into TB2. 3.3.1 TTC-PROBE-01 Installation Probe type TTC-PROBE-01 is provided with a strain relief that seals the thermometer well and holds the probe from pulling out of the well. Figure 3.5 shows the outline drawing for this probe type.
Snap Elbow Probe Probe Sleeve (Included) Thermometer Well
Probe Cable
Figure 3.5: PROBE-01 Installation To install the probe into the thermo well: 1. Select the appropriate thermo well adapter fitting and either wrap the male threads with Teflon tape or coat with suitable pipe dope compound. Once the male threads are prepared, thread the adapter fittings into the thermo well. 2. If the probe wells ID is greater than 0.390 select the appropriate probe sleeve and slide over the probe. Tighten the set screw with the accompanying Allen Key. 3. Slide the probe into the thermo well. 4. Ensure that the snap elbow fitting is fully open. Apply Teflon tape to the male threads of the snap elbow fitting. Thread the snap elbow into the female threads of the thermo well adapter fitting.
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5. Close the elbow, forming a 90 degree right angle. Tighten the domed strain relief until the insert is tight against the probe cable. 3.3.2 TTC-PROBE-11 Installation Probe type TTC-PROBE-11 allows coupling of flexible conduit directly to the thermometer well adapter fittings provided. Its unique design allows the probe to be held in the well. Figure 3.6 illustrates this assembly.
1/2 NPT Liquid Tight Fitting Washer Not Included (Included) Spring (Included) Washer (Included) Probe Probe Sleeve (Included) Thermometer Well
Figure 3.6: PROBE-11 Installation To install the probe into the thermo well: 1. Select the appropriate thermo well adapter fitting and either wrap the male threads with Teflon tape or coat with suitable pipe dope compound. Once the male threads are prepared, thread the adapter fittings into the thermo well. 2. If the probe wells ID is greater than 0.390 select the appropriate probe sleeve and slide over the probe. Tighten the set screw with the accompanying Allen Key. 3. Slide the probe into the thermo well. 4. Thread the appropriate brass fitting into the thermometer well. This compresses the spring and holds the probe at the end of the well. 5. Thread the appropriate conduit fitting into the -NPT female threads. 3.3.3 Magnetic Mount Probe (TTC-PROBE-02) Installation A magnetic mount probe (P/N: TTC-PROBE-02-xxx) is available for surface mounting to the LTC or transformer tank when a thermo well is unavailable. To mount the probe you will need:
13
RTV silicone sealant suitable for the outdoor applications and rated for the maximum operating temperature. Thermal grease (supplied with probe).
To install the probe: 1. Coat center probe area with a liberal coating of thermal grease as shown in Figure 3.7.
Apply a liberal coating of Thermal Grease
Figure 3.7: Magnetic Mount, Application of Thermal Compound 2. Place probe on the wall of the transformer or LTC tank to be monitored. The location should be as high as possible on the tank, but bellow the top level of the transformers or LTC tanks oil level. It is recommended that the probe be installed on the LTC tank wall away from direct exposure to the sun. Direct exposure of the tank to sunlight can cause the surface to be at a slightly elevated temperature above normal, which may cause the differential temperature to be in error. See Figure 3.8.
14
Tank Wall
Figure 3.8: Magnetic Mount, Side View 3. Place a bead of RTV silicone or other suitable sealing compound around the perimeter of the probe to seal the probe surface from moisture. See Figure 3.9.
15
RTV Seal
Tank Wall
Figure 3.9: Magnetic Mount, Application of RTV 3.3.4 Probe Lead Connections The probe leads are color-coded and are inserted into the terminal block in the following sequence: Probe 1 1 1 2 2 2 Panel Marking COM TMP REF COM TMP REF Wire Color White Red Black White Red Black Terminal # 12 11 10 9 8 7
The resistance from the white to black probe leads is 1000 ohms and from white to red leads is 1000 ohms at 23 C and increases as a function of temperature. Figure 3.10a shows the probe connections for panel mount units. Figure 3.10b shows probe connections for NEMA units.
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Probe 1
Probe 2
C T R O M E M P F
PROBE #1 PROBE #2
C T R A1 O M E M P F 8 7 6
A2
Alarm
12 11 10 9
TB2
TB2
C O M
T M P
R E F
C O M
T M P
R E F
TB1 b) NEMA 4
a) Panel Mount
Figure 3.10: Probe Connections NOTE: For dual probe units, you must use both temperature probes for proper operation. The unit will continuously alarm if you fail to use both probes. It is noted that probes can be supplied from lengths of 10 foot to 250 feet. When using existing substation wiring with probe lengths less than 250 feet, it is important to connect the probes shield drain wire to the shield the cable and observe that the total wiring length does not exceed 250 feet. Also it is important to ensure that the TTC-1000s chassis is grounded to a point close to where the shield drain wire terminates as shown in Figure 3.11.
Temperature Probe Substation Cable
SHIELD
TB3 PROBE #1
OUT4 PROBE #2
OUT3
OUT2 TB1
OUT1 GND
TB2
C O M
T M P
R E F
C O M
T M P
R E F
+ A1
+ A2
ALARM
4 3 Aux CT
2 1 Power
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3.4 Auxiliary CT Input for Calculated Winding Temperature Models TTC-1000-xx3x and TTC-1000-xx4x are equipped with an auxiliary CT input. A split core CT is supplied with these models and is intended to be applied over the secondary leads from the bushing CT. To apply the CT, first open the window by inserting a small screwdriver in the clasp holding the core halves closed. Select a CT secondary tap ensuring that it is either shorted or already in use. It is recommended that B phase CT be used for this purpose. Wrap the wire with several layers of electrical tape and apply the split core CT over the wire and snap it closed. It is highly recommended that a cable tie be applied under the split core CT to keep it from sliding down against the lug. Figure 3.12 illustrates the assembly of the split core CT onto the bushing CT secondary.
BUSHING CT SECONDARY SPLIT CORE
CT
Figure 3.12: Split Core CT Installation Figure 3.13a illustrates the CT connections to TB1 for Panel Mount models while Figure 3.13b illustrates the connections to TB2 of the NEMA 4X models.
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Aux CT
Power
TB2
TB1
TB3
4 3 Aux CT
2 1 Power
a) Panel Mount
b) NEMA 4
Figure 3.13: Auxiliary CT Connections WARNING: SEVERE DAMAGE WILL RESULT IF THE SECONDARY LEADS OF THE BUSHING CT ARE CONNECTED DIRECTLY TO THE UNIT.
3.5 Cooling Control and Condition Alarm Connections Figure 3.14a illustrates the connections of the (4) form c dry relay contacts for panel mount models. Figure 3.14b shows these connections on NEMA 4 models. Each relay is capable of carrying 10 Amps at 230 VAC. Configure these contacts for cooling control, high temperature alarms, or LTC condition alarm. Programming these contacts will be discussed in Section 4.9.
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NOTE: The ability for these contacts to break its load is based on a number of factors including voltage applied and the type of load. In general, there is a higher tendency for contacts to become welded shut at higher voltages. Therefore, protection devices, such as MOVs are highly recommended if these contacts will be required to break more load current than that shown in the Specifications.
SHIELD
TB3
OUT4
OUT3
OUT2
OUT1
a) Panel Mount
TB1
NC C NO NC C NO NC C NO NC C NO
OUT4
OUT3
OUT2
OUT1
b) NEMA 4
Figure 3.14: Connections to Relay Outputs NEMA 4 models equipped with optically isolated inputs used a 16 position plug-in terminal block for TB1. Connections to TB1 are shown in Figure 3.15.
20
TB1
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
- + - +
IN2 IN1 OUT4 OUT3 OUT2 OUT1
Figure 3.15: Connections to Relay Outputs in Models 3XX2 3.6 Unit Alarm Connections
The single form B relay is utilized to provide a dry contact closure for alarm conditions. While the unit is energized, the alarm relay is energized. This allows the unit to provide an alarm should the device lose DC power or becomes deenergized. The TTC-1000 monitors five conditions: Processor (DEVICE), Temperature (TPROBE), Winding (WNDG), Communications Processor (CPROC) and Manual Mode (MANUAL). The TTC-1000 allows the user to enable or disable any or all of the alarm conditions, except the Communications Processor alarm, through programming. The user can also program how each output reacts when an alarm occurs. Figure 3.16a illustrates the connections to panel mount models and Figure 3.16b illustrates connections to NEMA 4 models.
C T O M M P 12 11
+ A2 ALARM
R E F 10
C O M 9
T N F 8
A2 Alarm R A1 E F 7 6 5 4 3 2 1
TB2
C T R C T R + O M E O M E A1 M P F M P F
a) Panel Mount
b) NEMA 4
Figure 3.16: Connections to Unit Alarm The user can program each output in how it reacts when either a Processor or Temperature alarm occurs. The user can set an output to pick up, drop out, or stay in its current state when either alarm occurs. 21
V4.33, August 22, 2003
3.7 Telemetry Connections TTC-1000 provides a 9 pin female subminiature D connector on all models. Panel mount models can either have analog outputs or an RS-485 interface for DNP3.0 communications. NEMA 4 models can be equipped with both analog interfaces and an RS-485 interface for DNP3.0 communications. 3.7.1 RS-232 Terminal Connections Connection to this interface is through the front panel mounted DB-9 connector. When connecting to a standard RS-232 port in a PC, either desktop or laptop, use a 9 pin female to 9 pin male null modem cable. The following table lists the pin connections to the DB-9 connector. PIN 1 2 3 4 5 6 7 8 9 FUNCTION No connection Receive Data Transmit Data No connection Ground No connection Request to send Clear to send No connection
3.7.2 Analog Outputs The TTC-1000 is available with up to three analog outputs configured as current loops. The source for each analog output can be selected from probe 1 (P1), probe 2 (P2), or calculated winding temperature. The analog output is designed to operate with a series resistance of 9,500 Ohms when set to 0 to 1 mA or 450 Ohms when set to 4 to 20 mA. The third analog output is configured to supply 0 to 1 mA and cannot be switched to operate in the range of 4-20 mA and is available only in NEMA 4 models. The analog outputs are connected to terminal block TB2. Figure 3.17a illustrates the connections to panel mount models and Figure 3.17b to NEMA 4 models. NEMA 4 models equipped with a third analog output utilize TB4 for connections to the third analog output. The terminal marked + is the current source output. The connection marked is the current transmitters return and is tied directly to the chassis ground.
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TB2
PROBE #1 PROBE #2
C O M 12
+ A1 + A2 ALARM
T M P 11
A2 Alarm R C T R A1 E O N E F M F F 10 9 8 7 6 5 4 3 2 1
TB2
C O M
T M P
R E F
C O M
T M P
R E F
a) Panel Mount
b) NEMA 4
Figure 3.17: Connections to Analog Outputs NOTE: Connect to the analog outputs through shielded cable. Connect the drain wire of the shield to one of the ground stud on the rear of the TTC1000 or inside the NEMA 4 enclosure. Twisted pair cable is recommended. The analog outputs A1 and A2 can be programmed for 0 to 1 mA or 4 to 20 mA. Both analog outputs are identically programmed. Consult Section 5.4 or 6.3 for programming the scaling of the analog outputs. 3.7.3 RS-485 for DNP3.0 Communications Units equipped with the optional DNP3.0 communications interface contain a plug-in Communications Processor module. The module contains a separate microprocessor to handle all overhead functions associated with the DNP3.0 protocol without affecting operation of the transformer cooling control and monitoring. The standard module used in panel mount and NEMA 4 models contains a half duplex RS-485 asynchronous communications interface capable of supporting multi-drop topologies with a single shielded twisted pair cable. NEMA 4 models can be optionally equipped with a four wire isolated RS-485 interface. RS-485 interfaces differ from RS-232 in that RS-485 uses a differential receiver and transmitter pair. This permits RS-485 links to send and receive data over much greater distances as long as some simple rules are followed. A jumper, J2, can be selectively installed if the TTC-1000 is either the first or last device on the two wire communications bus. Figure 3.18 illustrates the location of J2 on the Communications Processor Module. Jumper J2 must be installed if the TTC-1000 is either the first or last device on the multi-drop communications bus. Installation of the jumper connects a 120 ohm termination resistor. Termination is vital to reduce reflections which affect proper operation when the length of the communications bus is long and/or there are many devices connected. The two wire module uses a fail-safe RS-485 transceiver that insures that incorrect operation does not occur due to an open or short circuit on the communications
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bus. While the TTC-1000 is immune from shorted or open communications link, other devices may require the use of bias resistors.
TB4
Figure 3.18: Location of J2 RS-485 Bus Termination Jumper NOTE: For panel mount versions, the unit contains the jumper but it is not installed. To install jumper J2, the unit must be disassembled. The Relay Board must be removed to gain access to the Communications Processor Module. J2 is located on the Communications Processor Module. It is noted that an 120 ohm resistor (a carbon or metal film resistor recommended) may be installed externally between rear panel terminals A & B on the plugin terminal block TB2. The use of shielded twisted pair wire or cable is essential between nodes of the communications bus. Connection of devices on the bus should carefully considered. Every device on the bus must be connected in a daisy chain fashion like a string of Holiday lights. The devices on the bus should never be connected in a star configuration. Polarity of the connections are also critical and should be carefully observed and followed. For example, the A connection also known as the TD/RD should be connected to every other nodes A connection. Likewise for the B or the not TD/RD line. Figures 3.19a and 3.19b illustrates connections to panel mount and NEMA 4 models. Figure 3.20 illustrates connection to the four wire interface on NEMA 4 models.
J2
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J2
C O M T M P R E F C O M T M P R E F A G N D B G N ALARM D
TB2
PROBE #1 PROBE #2
TB4
J2
Tx Tx Rx Rx
Figure 3.20: Four Wire RS-485 Connections There are many good references on implementing multi-drop RS-485 communication links from the semiconductor divisions of Texas Instruments, National Semiconductor, and MAXIM Integrated Products. 3.8 Optically Isolated Inputs Models equipped with inputs contain two optically isolated inputs, IN1 and IN2. These inputs must be wetted from an external power supply between 38 and 160 VDC. Connections are made through plug-in terminal block TB1. These optically isolated inputs may be used by the programmable logic to control or supervise any output. These inputs can also be used to communicate status information from devices such as the liquid level alarm or sudden pressure over DNP3.0. IN1
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and IN2 can be programmed to be LEVEL or PULSE active. Figure 3.21 illustrates these connections. The use of shielded cable is recommended.
TB1
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
- + - +
IN2 IN1 OUT4 OUT3 OUT2 OUT1
Figure 3.21: Optically Isolated Input Connections 3.9 Heater Connections NEMA 4X Models, TTC-1000-4XX, are equipped with a 13 Watt thermostatically controlled heater and a specially designed vent that allows moisture to escape and does not allow moisture to re-enter. The heater can be operated from DC voltages of 38 to 160 or at 120 VAC. For convenience, the heater circuit is connected to TB3 terminals 1 and 2. However, the user can connect the heater to a separate power source. The thermostat turns off the heater circuit when the internal ambient temperature rises above 86 F (30 C) +/-10 F. The thermostat turns the heater back on at an internal ambient temperature between 80 to 75 F.
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SETTINGS
Settings can be made either through the front panel or using a PC equipped with terminal emulation software. Proper operation of the TTC-1000 has been verified with Windows Terminal, HyperTerminal and Procomm. For settings through a PC you will need a female to male DB-9 null modem cable. The TTC-1000 is fixed to communicate at 9600 bits/sec with 8 bits, no parity and one stop bit. Setting sheets for programming from the front panel are in Section 12.1. Setting sheets for programming from a PC is in Section 12.2. The user should thoroughly familiarize themselves with the necessary settings and record their desired settings on the sheets provided. 4.1 Programming Settings Through Front Panel To access the PROGRAM menu press the % or &arrow buttons two times from the scrolling temperature display until the display reads:
emulation be set for either ANSI or TTY. The pin out of this port is designed to use a 9 pin female to 9 pin male null modem cable. You will need to configure your terminal emulation program before you get started. Press the Enter key and observe that the Main Menu is displayed. On the Enter Code: line type 2/ followed by the four password digits. If this is a new unit type 2/0000) . If you are unsure if a password has been programmed, or you are having trouble type 2/0905) for the super user password. The list of settings will scroll on the screen as follows:
PROGRAM 01 SP11 PICKUP=60 C 02 SP11 DRPOUT=55 C 03 SP12 PICKUP=65 C 04 SP12 DRPOUT=60 C 05 SP13 PICKUP=100 C 06 SP13 DRPOUT=95 C 07 SP14 PICKUP=00 C 08 SP14 DRPOUT=00 C 09 SP21 PICKUP=00 C 10 SP21 DRPOUT=00 C 11 SP22 PICKUP=00 C 12 SP22 DRPOUT=00 C 13 SP23 PICKUP=00 C 14 SP23 DRPOUT=00 C 15 SP24 PICKUP=00 C 16 SP24 DRPOUT=00 C 17 WSP1 PICKUP=80 C 18 WSP1 DRPOUT=75 C 19 WSP2 PICKUP=85 C 20 WSP2 DRPOUT=80 C 21 WSP3 PICKUP=130 C 22 WSP3 DRPOUT=125 C 23 WSP4 PICKUP=00 C 24 WSP4 DRPOUT=00 C 25 LTCDIFF PICKUP=05 C 26 LTCDIFF DRPOUT=00 C 27 LTCDIFF PICKUPTMR=480 MIN 28 LSP1 PICKUP=4.0 A 29 LSP1 DRPOUT=3.5 A 30 LSP2 PICKUP=5.0 A 31 LSP2 DRPOUT=4.5 A 32 LOAD PICKUP TMR1 =180 sec 33 LOAD PICKUP TMR2 =120 sec 34 IN1 CTRL=LEVEL (0) 35 IN2 CTRL=LEVEL (0) 36 OUT1 PICKUP TMR=00 sec 37 OUT1 AUTO (0) 38 OUT1 SUPVS (2) w/ALRM 39 OUT2 PICKUP TMR=00 sec 40 OUT2 AUTO (0) 41 OUT2 SUPVS (2) w/ALRM 42 OUT3 PICKUP TMR=00 sec 43 OUT3 AUTO (0) 44 OUT3 UNCHG (0) w/ALRM 45 OUT4 PICKUP TMR=00 sec 46 OUT4 AUTO (0) 47 OUT4 UNCHG (0) w/ALRM 48 SP11 + TO OUT1 49 SP12 + TO OUT2 50 SP13 + TO OUT3
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51 SP14 Not Assigned 52 SP21 Not Assigned 53 SP22 Not Assigned 54 SP23 Not Assigned 55 SP24 Not Assigned 56 LTC * TO OUT4 57 WSP1 + TO OUT1 58 WSP2 + TO OUT2 59 WSP3 + TO OUT3 60 WSP4 Not Assigned 61 LSP1 + TO OUT1 62 LSP2 + TO OUT2 63 OUT1 Not Assigned 64 OUT2 Not Assigned 65 OUT3 Not Assigned 66 OUT4 Not Assigned 67 IN1 Not Assigned 68 IN2 Not Assigned 69 TIME1 02:00 TO 02:15 Assigned TO OUT1 70 TIME2 02:30 TO 02:45 Assigned TO OUT2 71 TIME3 00:00 TO 00:00 Not Assigned 72 OUT1 =INVERT (1) 73 OUT2 =INVERT (1) 74 OUT3 =Not INVERT (0) 75 OUT4 =Not INVERT (0) 76 CT RATIO=00 77 RATED LOAD=00 A 78 WINDING RISE @ RATED LOAD=20 C 79 WINDING TC=06 MIN 80 COOLING TYPE=Not DIRECTED FOA (0) 81 TPROBE1 NAME=TOP OIL (0) 82 TPROBE2 NAME=LTCDIFF (3) 83 ALTERNATE=DSABL (0) 84 ANALGOUT=N/A 85 A1 SOURCE=P1 (0) 86 A2 SOURCE=WINDING (2) 87 BAUD RATE= 1200 (0) 88 NODE ADDR=00 89 REMOTE BLK=DSABL (0) 90 TIMEBASE=15 sec 91 INCLUDE P1 IN LOG=YES (1) 92 INCLUDE P2 IN LOG=NO (0) 93 INCLUDE WINDING IN LOG=NO (0) 94 INCLUDE LOAD IN LOG=NO (0) 95 TIME=07:58 96 DATE=07/09/03 97 WNDCKT ALRM ENABLED (0) 98 DEVICE ALRM ENABLED (0) 99 TEMPERATURE ALRM ENABLED (0) 100 MANUAL ALRM ENABLED (0) 101 TIME SP CNTR=00 102 PASSWORD=0000
Enter Code:
4.3 Settings for Calculated Winding Temperature Models equipped with the Aux CT input are supplied with a split core CT which is snapped over the secondary leads from the bushing CT. You may skip this section if your model does not contain this feature. The winding hot spot temperature is calculated using the measured load current and top oil temperature along with certain settings including the primary CTs ratio, hot spot 29
V4.33, August 22, 2003
rise over top oil temperature at rated load, rated load current, winding rise time constant and if the transformer cooling is directed FOA or FOW. The ranges for these settings are: Setting CT Ratio Hot Spot Rise over Top Oil Rated Load Current Winding Rise Time Constant m Constant Setting Range 1:1 to 9999:1 0 to 99 C 0 to 65,535 A Comments Can be set to 0 18 to 22 C Enter top rating
The steady state winding temperature is calculated based on the following equation1: TWindingU = TRTO (Load CTRatio / RatedLoad ) Where: TWindingU = Ultimate calculated winding temperature TRTO = Hot Spot Rise over Top Oil temperature at rated load Load = Measured load current CTRatio = Primary CT ratio Rated Load = Rated load current m = 1.0 for directed FOA or FOW, 0.8 for all other cooling TTopOil = Measured Top Oil temperature It is noted that the Hot Spot Rise over Top Oil at rated load is not always available. In this case we recommend subtracting the Top Oil Rise from the average conductor rise at rated load and add between 18 to 22 C to the difference to obtain the hot spot rise over top oil at rated load. To accommodate the transient affect of changing load current, the winding temperature can be estimated at any point in time by entering the winding time constant. Therefore, the displayed winding temperature is calculated as follows: TWinding (t ) = (TWindingU TWinding I )(1 e t / W ) + TTopOil Where: TWinding(t) = Winding temperature at time t
1
2m
+ TTopOil
[1]
[2]
ANSI C57.91-1995
30
TWindingU = Ultimate winding temperature using equation [1] above TWindingI = Initial winding temperature using equation [1] above
31
32
Programming from the front panel, press the % arrow button until the setting 020 is displayed:
Loop a conductor from a suitable test set capable of generating 5.0 Amps RMS through the window of the split core CT. Press the % arrow button until the display reads:
4.4 Setting Probe Names After connecting the probe or probes and verifying that they are measuring temperature, you can choose one of the following names for each probe: TOP OIL WINDING AMBIENT LTCDIFF
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BOTMOIL
NOTE: The MIN/MAX log should always be reset after changing probe names. This is especially critical for the LTCDIFF as its range is different from the TOP OIL, WINDING, BOTMOIL and AMBIENT temperatures. Programming from the front panel, press the & arrow button until the setting 074 is displayed:
or
Press the YES button. The first character will flash. Use the % or &arrow buttons to scroll through the available names. Press YES after you have made your selection. When programming from a PC the following are the valid codes for the probe names available: 0...... TOP OIL 1...... WINDING 2...... AMBIENT 3...... LTCDIFF 4...... BOTMOIL Therefore to display TOPOIL for probe 1 type: Enter:81/0) This will program the probe 1s name to TOPOIL. To program probe 2s name to LTCDIFF type: Enter:82/3) 4.5 Temperature Set Points The TTC-1000 has four independent temperature set points per temperature probe and four calculated winding set points. Dual probe units with calculated winding temperature have a total of 12 temperature set points. Each set point has its own pick up and drop out temperatures. The pick up and drop out temperature can be set at different temperatures and allows the controller to operate as either an under or over temperature controller. The following two equations describe how the controller reacts depending on the setting of the pick up and drop out temperature for liquid temperature probes: 35
If SPpn Pick UP > = SPpn Drop Out then operate as over temperature If SPpn Pick UP < SPpn Drop Out then operate as under temperature Where: p = Probe # (1 or 2) & n = Set point # (1, 2, 3, 4) The equation for winding temperature pickup and drop temperatures are: If WSPn Pick UP > = WSPn Drop Out then operate as over temperature If WSPn Pick UP < WSPn Drop Out then operate as under temperature Where: n = Set point # (1, 2, 3, 4) The over temperature set point is ideal for handling the pickup of fans or pumps as well as generating over temperature alarms and trip signals. The under temperature feature is useful to block the operation of pumps at low temperatures. Figure 4.1 and 4.2 show when the SP picks up and drops out for when the controller is configured to operate in the over and under temperature modes respectively.
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Temperature
Time
SPpn
37
Temperature
Time
SPpn
Figure 4.2: Under Temp Operation Once a set point has picked up, it will not drop out until the pre-programmed conditions are met. This feature is especially useful to allow the fans to continue to run until the top oil temperature drops to some lower temperature. Each output can be controlled directly by a temperature set point. The flexible programmable logic allows simple configuration to handle more complicated tasks. You will need to set pickup and drop out temperatures for each set point you wish to use. Once set, temperature set points take up to 16 seconds to take affect. Once you have established the pickup and drop out settings you are ready to assign the set points to a specific output. A set point will not pickup an output until you assign it to OUT1, OUT2, OUT3, or OUT4.
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1. When changing pickup or drop out temperature set points, the new value takes effect the next time temperature data is updated which occurs every 16 seconds. However, once a SP is picked up, changing the pickup temperature to a higher (if over temperature) or lower (if under temperature) value will not cause the SP to drop out. Once a temperature set point is picked up, the only way it can drop out is if the drop out condition is met. 2. SP21, SP22, SP23, and SP24 drop out and pick up are settable in single probe models, but do not have any function. 3. WSP1, WSP2, WSP3, WSP4 drop out and pick up are settable in models without the calculated winding feature, but do not have any function. 4.5.1 Setting Liquid Pickup and Drop Out Temperatures These settings are used to start a stage of cooling or indicate a high temperature alarm for either probe 1 or probe 2 liquid temperatures. Models with a single probe channel measuring either Top Oil temperature or Winding temperature through a heated well will use SP11, SP12, SP13 & SP14. Models with two probe channels where one probe measures Top Oil and the second probe measures the winding temperature using a heated well may use SP11, SP12, SP13, SP14, SP21, SP22, SP23, SP24. Programming liquid set points from the front panel, press the % or &arrow buttons until the setting 001 is displayed:
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The remaining liquid set points can be changed by pressing the % arrow button and following the above procedure. For programming from a PC just type the desired temperature on the Enter: line as follows: Enter:1/75) This will program SP11 pickup to 75C. Enter:2/70) This will program SP11 drop out to 70C. 4.5.2 Setting Calculated Winding Pickup and Drop Out Temperatures Four separate set points are allocated for units equipped with calculated winding temperature. It is important that the winding calculation be set as per Section 4.3.1 through 4.3.5 and checked prior to making these settings as per Section 4.3.6. Set points WSP1, WSP2, WSP3 and WSP4 pickup and drop out temperatures can be set by the front panel by using the % or &arrow buttons until the setting 022 is displayed:
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For programming from a PC just type the desired temperature on the Enter: line as follows: Enter:17/85) This will program WSP1 pickup to 85C. 4.6 LTC Condition Monitoring The TTC-1000 has a single set point that the user can employ for LTC conditioning monitoring. The LTC differential, or LTCDIFF, is the mathematical difference between the LTC tank and top oil temperatures and therefore is only available in dual temperature probe units. The range of the LTCDIFF is from 20 to +20 C. A timer can be employed to supervise the pickup of the LTCDIFF set point to allow setting with greater sensitivity and security. NOTE: When using LTC condition monitoring, it is important to remember to name one of the probes LTCDIFF. Evaluation of the LTC set point is not done unless one of the probes is named LTCDIFF. Figure 4.3 illustrates how the LTC differential set point operates for LTC condition monitoring.
Temperature
Top Oil Temperature LTC Tank Temperature LTC DIFF Pickup LTC DIFF Drop Out Time LTC Tank Temp - Top Oil Temp
The TTC-1000 uses an LTC pickup timer settable from zero to 999 minutes to supervise the LTC set point. The above example shows that the LTCDIFF set point does not pickup until after the timer is complete. If the differential temperature drop down below the pick up temperature while the timer is in progress, the timer will reset. This timer allows the LTCDIFF set point to ride through daylight heating and hence permits a more sensitive setting. The above example shows that the LTC set point does not drop out because the difference between the LTC Tank temperature and the Top Oil temperature does not drop down to the LTCDIFF drop out temperature set point. NOTE: The LTCDIFF temperature displayed is the calculated differential. The corresponding analog output tracks this differential temperature. The LTCDIFF temperature is designed to read negative, because sometimes the LTC tank runs cooler than the top oil temperature. It is recommended that you monitor the LTCDIFF temperature for a period of time to determine the normal operating differential for the transformer. A good rule of thumb is to set the LTCDIFF pickup temperature from 3 to 7 degrees higher than the observed operating differential. The sensitivity of this setting can be improved through the use of the LTC pickup timer (LTCPUTMR) setting. The recommended setting for the LTCPUTMR is between 360 to 480 minutes ( 6 to 8 hours ) to ignore the affects of daylight heating on a lightly load transformer. The LTCPUTMR can be set up to 999 minutes ( 16 hours 39 minutes ). To use this feature you must first make sure one of the two probes has been named LTCDIFF. Next, program the LTCDIFF PU (pickup) and LTCDIFF DO (drop out) temperatures. As mentioned earlier, it is a recommended that the LTCDIFF temperature be monitored to determine the transformers normal operating point. Finally, the LTCPUTMR can be set once the transformers normal operating condition is determined. Setting the LTCPUTMR to zero permits the LTCDIFF set point to pickup as soon as the LTCDIFF PU temperature is reached. Setting the LTCPUTMR to some time other than zero will delay the pickup of the LTCDIFF set point as long as the LTCDIFF temperature is equal to or above the LTCDIFF PU temperature. NOTE: The LTCPUTMR will not change while in progress. New settings will take effect after the set point drops out or if the LTCDIFF temperature were to drop below the LTCDIFF PU temperature while the timer is in progress. Once you have established the pickup and drop out settings you are ready to assign the LTC set point to a specific output. This set point will not pickup an output until you assign it to OUT1, OUT2, OUT3, or OUT4.
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NOTE: 1. In single probe versions, the LTCDIFF pickup and dropout settings display N/A. 2. Be careful to check that the LTCDIFF pickup and dropout set points are never set to greater than 20 or less than 20. Erroneous operation of the LTCDIFF pickup or dropout will result if these set points are set beyond the stated range. 4.6.1 Setting LTCDIFF Set Point Programming LTCDIFF set points from the front panel, press the % or &arrow buttons until the setting 030 is displayed:
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4.6.2 Setting LTCDIFF Pickup Timer Programming LTCDIFF pick up timer from the front panel, press the % or &arrow buttons until the setting 032 is displayed:
44
LOAD
Time Timer Resets Load Pickup Timer Load Pickup Set Point
Figure 4.4: Load Pickup Set Point Operation The first case shows that the load current remains above the pickup set point for the full duration of the load pickup timer. In this case the load pickup set point will be picked up. The second case shows a transient load or external fault wherein the load current drops below the pickup point soon after the timer starts. This causes the timer to reset and the load pickup set point remains dropped out. NOTE: When load current is present, it is important to set the load dropout set point before the load pickup set point. If load pickup set point is set first, the load set point may be already picked up when this setting is made and will not drop out. The load set points can also be used to generate an alarm should the controller command cooling and the cooling system is drawing too little or too much current. For example, if the pickup current is set lower than the drop out temperature, the set point operates as an under load detector. Conversely, setting the pickup point higher than the dropout point allows the set point to operate as an overload detector. Setting one set point for under load and the other as overload permits detection of the cooling systems load current sweet spot. NOTE: The calculated winding temperature feature will not function correctly when monitoring the cooling systems load current. 45
V4.33, August 22, 2003
4.7.1 Setting Load Pickup Set Point These settings are used to start a stage of cooling based on a sudden increase in load current. Two set points LSP1 and LSP2 are available to start up to two stages of cooling. As with temperature set points, load set points can be configured to operate in under current mode. To operate in under current the drop out current must be greater than the pick up current. Programming load set points from the front panel, press the % or &arrow buttons
PRGM SETTING 034 LOADDOSP1= 3.3 After setting the pickup current, press the % arrow button once:
Use the procedure described above to change the drop out setting. The second load set point, LSP2, can be changed by pressing the % arrow button and following the above procedure. For programming from a PC just type the desired load current set point value on the Enter: line as follows: Enter:28/4.0) This will program LSP1 pickup to 4.0A. Enter:29/3.3) This will program LSP1 drop out to 3.3A. NOTE: Load pickup and drop out set points are the CT busing secondary current and must always be entered with a decimal point and trailing 1/10s digit. For 3 amps you must enter 3.0. For .5 amps you must enter 0.5.
46
4.7.2 Setting Load Pickup Timer Programming Load Pickup Timer from the front panel, press the % or &arrow buttons until the setting 037 is displayed:
47
INn
INn
Figure 4.6: Input Set for PULSE Programming from the front panel, press the % arrow button until the setting 039 is displayed:
48
For programming from a PC just type the input detection, IN1 or IN2 CNTRL, mode on the Enter: line as follows: Enter:34/1) This will program the IN1 CNTRL to PULSE MODE. Type 0 for LEVEL MODE. 4.9 Programmable Logic Settings The TTC-1000 utilizes a simple scheme to control the four relay outputs. Each output can be configured to be picked up or dropped out by assigning any of the available operands to a specific output. Table 4.7 illustrates the available operands.
Type Temperature Set Points (Probe 1: SP11, SP12, SP13, SP14; Probe 2: SP21, SP22, SP23, SP24) LTC DIFF Set Point (Not available in single probe ver.) Winding Set Points: WSP1, WSP2, WSP3, WSP4 Load Set Points: LSP1, LSP2 Outputs (OUT1,OUT2,OUT3,OUT4) TIME (TIME1, TIME2, TIME3) INPUT (IN1, IN2) Quantity 4 for Single Probe, 8 for Dual Probe Description Each has its own pickup and dropout temperatures settable from 0 to 160 C.
1 4 2 4 3 2
Has its own pickup and dropout temperatures settable from 0 to 160 C. Each has its own pickup and dropout temperatures settable from 0 to 180 C. Each has its own pickup and dropout currents settable from 0.0 to 9.9 Amps Outputs can be assigned to either itself or any other output. Settable pickup and dropout times. Each settable from 00:00 to 23:59 From optically isolated inputs, if equipped.
Table 4.7: Operands An operand can only be assigned to a specific output and cannot be assigned to another output as long as it is assigned. For example, SP11 cannot be assigned to OUT2 and OUT3; it can only be assigned to either OUT2 or OUT3. IN1 or IN2 may be assigned like any other operand. Any of the temperature set points or outputs can be inverted when assigned. For example inverting SP11 will cause SP11 to be recognized as true whenever it is de-asserted. Also, these specific operands can be either ANDed (!) or ORed (+) to a specific output. In evaluating a specific output, the TTC-1000 groups all of the ORed terms together and all of the ANDed terms together. As an example by assigning SP11 + and SP21 + to OUT3 will result in the following Boolean expression for OUT3: OUT3 = SP11 + SP21
49
Assigning SP11 ! to OUT3 and SP21 ! and SP12 + to OUT3 will result in the following Boolean expression: OUT3 = SP12 ! SP11!SP21 Note, the OR operator plays no roll in the evaluation of the above expression. The TIME operands cannot be inverted and can only be ORed to the other terms assigned to the same output. As an example, if TIME2 is assigned to OUT3 in addition to the operands SP1, SP2 and OUT1 as shown above, the Boolean expression will be evaluated as: OUT3 = (TIME2 + SP12) ! SP11!SP21 TIME set points are evaluated as true at any time the real time clock date is within the specified pickup or drop out range of these set points. NOTE: Do not use the inversion operator on individual set points when remote control through DNP3.0 and fail-safe cooling control is desired. The INVERT setting must be used on each output requiring fail-safe cooling control when remote cooling control through DNP3.0 is required. The use of the inversion operator on a set point will not be recognized by the remote control functions resulting in the cooling to be de-energized. There are additional settings available that enhance the flexibility of the programmable logic. These functions include: Output Timers for delaying pickup of the output relays. Output Inversion that permits overall inversion of logic equations controlling outputs. This is particularly useful for fail safe operation.
NOTE: Fail safe operation is strongly recommended. Fail safe operation ensures that the cooling system picks up whenever the TTC-1000 becomes de-energized or encounters a failure. Fail safe requires the output relay controlling the cooling stage to drop out instead of picking up. This requires that each of the individual terms operating an output to drop out and be ANDed to every term or each term is ORed and the overall output invert used to drop out the relay. Please remember to connect the contactor coil to the normally closed contact of the TTC-1000s output relay. 4.9.1 Assigning Liquid Temperature Set Points Liquid temperature set points must be assigned to a specific output to start a stage of cooling, generate high temperature alarms, and generate high temperature trips. For more complicated applications, these set points can be assigned to block a stage of cooling.
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NOTE: DO NOT ASSIGN SP21, SP22, SP23, and SP24 IF ASSIGNING THE LTCDIFF SET POINT. To assign a liquid set point (SP11, SP12, SP13, SP14, SP21, SP22, SP23, SP24) to an output from the front panel, press the % or &arrow buttons until the setting 045 is displayed:
51
For programming from a PC just type the SP11 assignment on the Enter: line as follows: Enter:48/0/1/1) This will assign SP11 Ored to OUT1. To assign !SP11 Anded OUT1:
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Use the ' or (buttons to scroll to the output #. The output number will flash. Use the % or &arrow buttons to scroll from 0 to 4. Setting the output number to zero will have the effect of de-assigning the set point. The following illustrates the change to output 1:
53
Use the ' or (buttons to scroll to the AND/OR logic operator. The operator will flash. Use the % or &arrow buttons to scroll between the and + operators. Selecting will AND LTC with any other set point or operand controlling the same output. Use to permit or block an output from operating. Selecting + will OR LTC with any other set point or operand controlling the same output. Use + when you have a number of operands which can command the same output:
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4.9.4 Assigning Load Pickup Set Points Load pickup set points must be assigned to a specific output to start a stage of cooling based on a sudden increase in load current. To assign a load pickup set point (LSP1 and LSP2) to an output from the front panel, press the % or &arrow buttons until the setting 058 is displayed:
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LSP2 can be assigned by pressing the % arrow button and following the above procedure. For programming from a PC just type the LSP1 assignment on the Enter: line as follows: Enter:61/0/1/1) This will assign LSP1 ORed to OUT1. To assign !LSP1 Anded OUT1: Enter:61/1/0/1) Consult the setting sheets to assign LSP2.
4.9.5 Assigning IN1 and IN2 The IN1 and IN2 can be incorporated into the programmable logic by assigning these points to a specific output. IN1 and IN2 are useful if you wish to start a stage of cooling through a switch on the control panel or even from your RTU. It can also be used to block an output relay should the need arise. One such application could be the blocking of a high temperature trip. To assign the IN1 or IN2 to an output from the front panel, press the % or &arrow buttons until the setting 060 is displayed:
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The first character is the inversion operator. Use the % or &arrow buttons to scroll between the inversion operator, !, and a blank space. While the inversion operator is displayed, the ! character will flash.
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4.9.7 Time Set Points The time set points allow the user additional flexibility to activate events between specific times. There are three time set points available. Time set points are useful to exercise a bank of fans periodically. For example, the user can set the device to pick up an output at 03:00 hours and drop out at 04:00 hours. Time set points can be used in conjunction with the temperature set points to control an output. Therefore, when controlling a bank of fans for the purpose of exercising them daily, it is necessary to OR (+) the temperature set point to the same output as the time set point. Time set points are by default, ORed to any other operand assigned to the same output. A counter is provided to set the frequency at which the time set points will operate. For example, setting the counter to 7 will operate the time set points every 7th day. Time set points use a 24 hour clock. When using time set points in conjunction with temperature set points for the purpose of picking up a cooling bank in fail-safe mode, both set points should be assigned as usual. To operate in fail-safe, apply the OUT INVERT to the specific output. 4.9.7.1 Time Set Point Settings To set and assign the TSP1 (TIME1), TSP2 (TIME2), TSP3 (TIME3) to an output from the front panel, press the % or &arrow buttons until the setting 066 is displayed:
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The following shows TSP1 set to pickup output 1 at 14:00 and drop out output 1 after 14:15:
programmable logic criteria are met. The output timer is only used in conjunction with the programmable logic and has no effect in manual, remote or alarm control. Programming the time set point counter from the front panel, press the % or &arrow buttons until the setting 041 is displayed:
For programming from a PC just type the setting for output invert on the Enter: line as follows: Enter:72/1) This will set OUT1 to INVERT. Type 0 for OUT1 not INVERT. Consult the setting sheets to change INVERT OUT2, INVERT OUT3 or INVERT OUT4. 4.9.10 Application Examples Any of the operands (temperature set points, load set points, inputs, time set points, LTCDIFF set points or the outputs themselves) can be assigned to OUT1, OUT2, OUT3, or OUT4. When assigning the temperature, LTCDIFF, and output operands you have the option of inversion (!) and either logically ANDing (*) or ORing (+) the operand with other assigned operands to control a specific output. For example, you can assign two temperature set points with the AND (*) operator to OUT2. When both operands are picked up at the same time, the OUT2 picks up, after a settable pickup timer has timed out. If the OUT2 pickup timer is set to zero, OUT2 will pickup in 32 milliseconds once both temperature set points are picked up. OUT2 will remain picked up until either of the two temperature set points drop out. Using the inversion operator with a temperature set point programmed for over temperature, is particularly useful when it is desirable to run the fans if the controller becomes de-energized. When using the inversion operator for this purpose, it is necessary to use the B contact of the output relay. Time set points are also operands that can be assigned to OUT1, OUT2, OUT3 or OUT4. However, time set points do not use the inversion (!) operator and are always assigned with the OR (+) operator. An INVERT setting is available for each output to allow the entire equation to be inverted. This is especially useful when using temperature and time set points together in fail-safe. NOTE: Do not use the inversion operator on individual set points when remote control through DNP3.0 and fail-safe cooling control is desired. The INVERT setting must be used on each output requiring fail-safe cooling control when remote cooling control through DNP3.0 is required. The use of the inversion operator on a set point will not be recognized by the remote control functions resulting in the cooling to be de-energized. The following are some applications examples:
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Commanding the cooling fans: The simplest application is using an output to control a cooling bank. First, program the Pickup and Dropout temperature set point. Second, assign the set point to an output as follows: Using the LCD: Using RS232: SPkl OUTn where kl= 11,12,13,14,21,22,23,24 and n=1,2,3,4 kk/0/0/n where k=Parameter # and n=1,2,3,4
The Boolean equation to control the same bank from two different set points is expressed as follows: OUTn = Temperature Set Pointkp1 + Temperature Set Pointk2l2 Using the LCD: SPkp1+ OUTn where kp1=11,12,13,14,21,22,23,24 and n=1,2,3,4 SPkp2+ OUTn where kp2=11,12,13,14,21,22,23,24 and n=1,2,3,4 Using RS232: kk1/0/1/n Kk2/0/1/n where kk1=Parameter # and n=1,2,3,4 where kk2=Parameter # and n=1,2,3,4
To control a bank in fail-safe, simply invert each setting as follows: Using the LCD: !SPkl OUTn where kl= 11,12,13,14,21,22,23,24 and n=1,2,3,4 Using RS232: kk/1/0/n where k=Parameter # and n=1,2,3,4
NOTE: Do not use the inversion operator on individual set points when remote control through DNP3.0 and fail-safe cooling control is desired. The INVERT setting must be used on each output requiring fail-safe cooling control when remote cooling control through DNP3.0 is required. The use of the inversion operator on a set point will not be recognized by the remote control functions resulting in the cooling to be de-energized. To control a bank using two set points in fail-safe: Using the LCD: SPkp1+ OUTn where kp1=11,12,13,14,21,22,23,24 and n=1,2,3,4 SPkp2+ OUTn where kp2=11,12,13,14,21,22,23,24 and n=1,2,3,4 Using RS232: kk1/0/1/n Kk2/0/1/n where kk1=Parameter # and n=1,2,3,4 where kk2=Parameter # and n=1,2,3,4
Use the INVERT OUTn setting to cause the output relay to drop out when either temperature set point is achieved. The resulting Boolean equation is: OUTn = !(Temperature Set Pointkp1 + Temperature Set Pointkp2) Periodic exercise of cooling fans: Use a time set point with the temperature set point, controlling the cooling fans, to exercise the fans on a daily basis. This is especially useful in areas where you might be running the fans continuously during the cooler months of the year. The Boolean equation to accomplish this task is: 63
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OUTn = Time Set Pointm + Temperature Set Pointkl Therefore, the cooling fans will come on when either the over temperature condition is achieved or the time of day is in between 02:00 to 03:00 hours. To program the controller simply assign the time and temperature set points as follows: Using the LCD: 02:00 to 03:00 > OUTn SPk + OUTn Using RS232: mm/02:00/03:00/n where mm=parameter # and n=1,2,3,4 Kk/0/1/n where k=parameter # and n=1,2,3, 4
To operate the output in fail-safe, just invert the expression using the output INVERT setting. Remember to use the B contact of the output relay. Cooling Fan Alarm: This example shows how to generate an alarm when cooling is commanded but the measured current as sensed by the Aux CT is not within a specified range. The Boolean equation for this function is expressed as: OUTn1 = (Load Set Pointm1 + Load Set Pointm2) OUTn2 First you must program Load Set Pointm1 for an underload condition, that is the pickup current less than dropout, and Load Set Pointm2 for overload. Once these are programmed the two load set points must be assigned as OR to OUTn1 as follows: Using the LCD: LSPm1+ OUTn1 where m1=1,2 and n1=1,2,3,4 LSPm2+ OUTn1 where m2=1,2 and n1=1,2,3,4 Using RS232: mm1/0/1/n1 mm2/0/1/n1 where mm1=Parameter # and n1=1,2,3,4 where mm2=Parameter # and n1=1,2,3,4
Then assign the output, OUTn2, commanding cooling to OUTn1 as follows: Using the LCD: Using RS232: OUTn2 OUTn1 n1/0/0/n2 where n1=1,2,3,4 and n2=1,2,3,4 where n1=Parameter # and n2=1,2,3,4
It is noted that n1 cannot equal n2. 4.10 Setting Output Control With Alarm The TTC-1000 monitors two critical conditions: processor (DEVICE) and temperature (TPROBE) and allows the user to control how each output reacts when an alarm occurs. A DEVICE alarm occurs anytime the microprocessor detects a failure in any of the peripheral hardware including the non-volatile E2 memory, the real time clock, analog outputs, corruption of stored data and power supply brown out. 64
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The TPROBE alarm is generated anytime the processor is unable to obtain reliable temperature information. This failure can be due to a discontinuity in the leads connected to the temperature probe or with any of the internal circuitry associated with the analog to digital conversion process. All temperature set point evaluations are suspended until the alarm condition is cleared. The TTC-1000 allows you to program how an output will react whenever there is a DEVICE or TPROBE alarm. There are three (3) ways an output can react whenever there is a DEVICE or TPROBE alarm: 1. Unchanged (UNCHG): the output remains as it was prior to the alarm. 2. Picked Up (PCKUP): the output picks up when alarm occurs. 3. Supervised (SUPVS): the output drops out when alarm occurs. The TTC-1000 output control default is UNCHG for each output. The user should decide how they wish each output to operate whenever there is either a DEVICE or TPROBE alarm. For example if OUT1 and OUT2 control two separate banks of fans, it might be desirable to have OUT1 and OUT2 pickup as soon as a DEVICE or TPROBE alarm occur. This insures that the fans are running even though there might be a device or temperature probe failure. NOTE: It is strongly recommended to set output control to supervised (SUPVS) for all outputs controlling cooling fans in fail-safe mode. However, if OUT3 is used for a trip signal, it may be desirable to use the DEVICE or TPROBE alarm to supervise OUT3. This will insure that a trip signal is blocked whenever a DEVICE or TPROBE alarms occur. Also, if OUT4 is used for a high temperature alarm, it may be desirable for OUT4 to remain unchanged if a DEVICE or TPROBE alarm occurs. This will insure that a high temperature alarm continues to be reported. Programming from the front panel, press the %or &arrow button until the setting 095 is displayed:
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Press YES when you have made the correct selection. For programming from a PC just type the setting for Output Control with Alarm on the Enter: line as follows: Enter:38/2) This will set OUT1 supervised with a Device or Temperature Probe Alarm. Type 1 to pickup OUT1 with a Device or Temperature Probe Alarm, or 0 to leave the output unchanged with a Device or Temperature Probe Alarm. Consult the setting sheets to change output control for OUT2, OUT3, and OUT4. 4.11 Alternate Fan Banks The TTC-1000 can be programmed to alternate the energization between two outputs. This feature is particularly useful when it is desirable to insure a fan bank is regularly exercised. You can choose between seven (7) alternate options: 1. Disabled (DSABL) 2. Alternate between OUT1 and OUT2 (1 2) 3. Alternate between OUT1 and OUT3 (1 3) 4. Alternate between OUT1 and OUT4 (1 4) 5. Alternate between OUT2 and OUT3 (2 3) 6. Alternate between OUT2 and OUT4 (2 4) 7. Alternate between OUT3 and OUT4 (3 4) As an example, if Alternate between OUT1 and OUT4 is selected, the first time OUT1 picks up, the output relay associated with OUT1 will pick up. If OUT4 picks up while OUT1 is picked up, the relay associated with OUT4 will pick up. Once both OUT1 and OUT4 drop out, the next time OUT1 picks up the relay associated with OUT4 will pick up. If at sometime in the future OUT4 picks up when OUT1 is already picked up, the relay associated with OUT1 will pick up. The cycle repeats when both OUT1 and OUT4 have dropped out. Programming from the front panel, press the %or &arrow button until the setting 073 is displayed:
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Press the YES button. The first character will flash. Use the % or &arrow buttons to scroll between 1 2, 1 3, 1 4, 2 3, 2 4, 3 4, or DSABL:
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Setting from the front panel, press the %or &arrow button until the setting 100 is displayed:
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Setting from the front panel, press the %or &arrow button until the setting 091 is displayed:
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Press YES when you have made the correct selection. Selecting DSABL will block the device alarm relay and the front panel alarm LED from illuminating.
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XX4X. This alarm is for reporting only and does not supervise any of the control functions. Setting from the front panel, press the %or &arrow button until the setting 094 is displayed:
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4.14.1 Setting Time and Date Via the Front Panel Setting from the front panel, press the %or &arrow button until the setting 087 is displayed:
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Press the YES button. The 10s year digit will flash. Use the % or &arrow buttons to set this digit. Use the ( button to move to the 1s year digit and observe that it flashes. Again use the % or &arrow buttons to set this digit. Press the YES button after entering the year. 4.14.2 Setting Time and Date Via the PC For setting time from a PC just type the current time on the Enter: line as follows: Enter:95/08:05) This will set the time to 8:05AM. The time entered must be a 4 digit international time. For setting the date from a PC just type the current date on the Enter line as follows: Enter:96/07/28/03) This will set the date to July 28, 2003. The date must be entered with a total 6 digits. A date entered of 5/3/03 will not register correctly. The correct entry for May 3, 2003 is: Enter:96/05/03/03) 4.15 Setting Password A four digit password can be entered to restrict access to programming settings, downloading of setting files, and downloading of firmware upgrades. The super user password of 0905 is permanently recorded and cannot be changed. Programming from the front panel, press the % or &arrow buttons until the setting 104 is displayed:
73
It is important to remember to enter the password as a four digit number. Failure to enter a four digit number will result in an incorrect password.
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TELEMETRY OPTIONS
This section will discuss the various telemetry options available, their use and any relevant settings. The TTC-1000 can be optionally equipped with either current loop outputs and a RS-485 DNP3.0 communications interface. All TTC1000s come equipped with a 9 pin DB-9 connector for RS-232 ASCII communications. Temperature information can be retrieved through the RS-232 interface. 5.1 Analog Outputs The TTC-1000 is available with up to three analog outputs configured as current loops. The source for each analog output can be selected from probe 1 (P1), probe 2 (P2), or calculated winding temperature. The analog output is designed to operate with a series resistance of 9,500 Ohms when set to 0 to 1 mA or 450 Ohms when set to 4 to 20 mA. The third analog output is configured to supply 0 to 1 mA and cannot be switched to operate in the range of 4-20 mA. The analog outputs are connected to terminal block TB2. NEMA units contain TB4 for connections to the third analog output. The terminal marked + is the current source output. The connection marked is the current transmitters return and is tied directly to the chassis ground. NOTE: Connect to the analog outputs through shielded cable. Connect the drain wire of the shield to one of the ground stud on the rear of the TTC1000 or inside the NEMA 4 enclosure. Twisted pair cable is recommended. The analog outputs A1 and A2 can be programmed for 0 to 1 mA or 4 to 20 mA. Both analog outputs are identically programmed. The scaling of the analog output varies depending on what is being measured. The following table illustrates the scaling dependent on range and the quantity measured: Probe 0 to 1 mA Range: P1 or P2 CALC. WINDING LTCDIFF 4 to 20 mA Range: P1 or P2 CALC. WINDING LTCDIFF 4 mA @ 0 C 4 mA @ 0 C 4 mA @ -20 C 20 mA @ 160 C 20 mA @ 180 C 20 mA @ +20 C 0 mA @ 0 C 0 mA @ 0 C 0 mA @ -20 C 1 mA @ 160 C 1 mA @ 180 C 1 mA @ +20 C Min Max
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Upon initialization, the DAC is set to zero, if 0 to 1 mA or offset to drive 4 mA, if set for 4 to 20 mA. During the initialization process, the processor looks to see if the DAC is installed. If installed, the DAC will be updated every 16 seconds when new temperature data is available. Should the user select a new range, the output will not change range until new temperature data is available. The relationship of the analog output differs depending on what the probe is measuring. For top oil, winding, and ambient temperatures the relationship between output current and temperature is as follows: Range 0 to 1mA: For measurements from P1 or P2: Current = Temperature/160 For calculated winding temperature:Current = Temperature/180 4 to 20mA: For measurements from P1 or P2: Current = 0.1 x Temperature +4 For calculated winding temperature:Current = 0.089 x Temperature + 4 For LTCDIFF the relationship is as follows: Range 0 to 1mA: Current = (Temperature 40 ) + 0.5 4 to 20mA: Current = 0.4 Temperature + 12 5.1.1 Setting the Analog Output Range The analog output range for both A1 and A2 can be switched from 0 1 mA to 4 20 mA. The range of the third analog output is fixed at 0 1 mA and cannot be changed. To change this setting, enter PROGRAM mode from the front panel as discussed in Section 4.1. To set the analog output range from the front panel, press the %or &arrow button until the setting 076 is displayed:
Press YES when you have made the correct selection. For programming from a PC, enter PROGRAM through the main menu as discussed in Section 4.2. Once in PROGRAM, type the setting for the ANALGOUT range on the Enter: line as follows: Enter:84/1) This will change the analog output range from 0 1 mA to 4 20 mA. Type 0 to change to 0 1 mA. 5.1.2 Setting the Analog Source The source of data for the analog input can either be liquid probe P1, liquid probe P2, or calculated winding temperature. The TTC-1000 automatically scales the data to be reported. To change this setting, enter PROGRAM mode from the front panel as discussed in Section 4.1. To set the analog source from the front panel, press the %or &arrow button until the setting 077 is displayed:
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5.2 DNP3.0 Units equipped with the optional DNP3.0 communications interface contain a plug-in Communications Processor module. The module contains a separate microprocessor to handle all overhead functions associated with the DNP3.0 protocol without affecting operation of the transformer cooling control and monitoring. The module contains either a half duplex or full duplex isolated RS485 asynchronous communications interface capable of supporting multi-drop topologies. RS-485 interfaces differ from RS-232 in that RS-485 uses a differential receiver and transmitter pair. This permits RS-485 links to send and receive data over much greater distances as long as some simple rules are followed. See Section 3.7.3 for connections and jumper settings. After making the proper connections to the TTC-1000, there are only two settings that need to be made: Node Address and Baud Rate. Node Addresses can be any number from 0 to 65535. Please consult the DNP3.0 reference materials as some higher order addresses are reserved for broadcast messages. Baud Rates can be set to either 1200, 2400, 9600 or 19200. It is recommended that both Node Address and Baud Rate settings be made before attempting to communicate, however these settings can be changed on-the-fly without powering down the TTC-1000. The TTC-1000 implements DNP3.0 Level 1 communications. This includes Class 0 polls (Object 60 Variation 1) of analog and binary output points. The TTC-1000 supports Object 1 Variation 2 binary outputs. Binary outputs include all temperature and load set points along with the state of each output relay. Because Variation 2 is supported, the TTC-1000 communicates whether or not an output relay is under manual control by exerting the forced status bit for these points only. The forced status bit is located in bit 4 of each binary output octet transmitted to the Master. For Analog Outputs, the TTC-1000 supports Object 30 Variation 4. These are 16 bit signed analog quantities without status. Included in the Analog Output points are all temperatures equipped plus load data if available. Also, the TTC-1000 uses two points to identify whether or not the probe is measuring Top Oil, Heated Well, LTC Differential or Ambient temperature. This is particularly useful for dual probe units. It is noted that Object 1 Variation 2 and Object 30 Variation 4 points cannot be read individually and can only be read by a Class 0 poll. In addition, the TTC-1000 supports the remote control of the four output relays. The TTC-1000 supports both direct control (Object 10 Variation 0) and Select Before Operate control (Object 12 Variation 1). The TTC-1000 permits the user to command an output relay to pickup. It cannot be used to dropout an output relay. If the Binary Input point is turned off, it merely returns the device to local automatic control. Once the unit accepts the remote control command, the remote forced bit will become a logic 1. The remote forced bit will remain a logic 1 until that point is dropped out by the DNP Master. 78
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Remote control can be blocked through the use of the REMOTE BLK setting. Enabling this setting will prevent all output points from picking up through remote control. Also, enabling the REMOTE BLK setting after an output has been commanded to remotely pickup but before remote control is returned to local control, will cause all output points to revert back to local automatic control. The remote forced bit will remain logic 1 until the point is returned back to local automatic control. Remote control will be immediately re-enabled once the REMOTE BLK setting is disabled. In addition, local manual control overrides remote control. The user should observe the status of the local forced bit in the appropriate Binary Output point, as noted above, before attempting to exert control as the TTC-1000 will remember that the bit has been exerted even though the TTC-1000 is in Manual Mode. Once an output is released from Manual Mode, the output will either return to automatic or remote control. If the point had been commanded remotely, the output will pickup as soon as the field personnel remove local manual control. This could result in an undesired operation of the specific output relay. Users of remote control should always remember to turn off a Binary Input once they have turned it on to insure a return to local automatic control. This is why Users should observe the local forced and remote forced bits. To maintain compatibility with Fail-Safe operation of the cooling system, remote commanding of cooling operates in conjunction with the INVERT setting for each output. For example, if the INVERT bit is set for OUT1, then the OUT1 relay will drop out. This is an important point to remember when setting the programmable logic as Fail-Safe cooling will not be observed under remote control if the user implements Fail-Safe cooling by assigning a set point using the inversion operator. Finally, the user should not expect instantaneous report of updated temperature and status from the TTC-1000. The use of a separate Communications Processor does not guarantee instantaneous reporting of data. The philosophy of implementation is that the top priority of the Main microprocessor is for control and monitoring and the Communications Processor is to receive potentially highspeed request messages from the DNP Master and to respond to these requests without delay. While higher polling rates are possible, it is highly recommended that the polling rate be between 1,000 to 10,000 milliseconds, but should be no faster than 500 milliseconds. Please refer to the DNP3.0 Profile Document in Section 13 for additional details and specific definitions of all points supported.
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5.2.1 Setting BAUD Rate The BAUD rate of the RS-485 interface can be changed in steps of 1200, 2400, 9600, or 19200. To change this setting, enter PROGRAM mode from the front panel as discussed in Section 4.1. To set the BAUD RATE from the front panel, press the %or &arrow button until the setting 079 is displayed:
digits. Each digit moved to will flash. Press YES after you have entered all four digits. For programming from a PC, enter PROGRAM through the main menu as discussed in Section 4.2. Once in PROGRAM, type the setting for the node address on the Enter: line as follows: Enter:88/7) This will set the node address to 7. 5.2.3 Setting Remote Blocking Remote block is useful if it is necessary to block remote control of any of the output relays. This is only necessary if Objects 10 and 12 have been implemented to permit Supervisory and Control to command cooling remotely. To change this setting, enter PROGRAM mode from the front panel as discussed in Section 4.1. To set the node address from the front panel, press the %or &arrow button until the setting 081 is displayed:
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5.3 Telemetry Via RS232 Asynchronous data communications is implemented through the front panel mounted DB-9 connector at a fixed data rate of 9600 bits per second, 8 bits of data, no parity, and one stop bit. We have verified operation of the interface with Procomm Plus, HyperTerminal and Windows Terminal 3.1. It is recommended that the terminal emulation be set for either ANSI or TTY. The pin out of this port is designed to use a 9 pin female to 9 pin male null modem cable. The TTC-1000 permits remote reporting of temperature or resetting of the time of day by sending a forward slash / followed by either the characters T (temperature) or R (reset) followed by an ASCII carriage return character (13 Hex). Sending the string: /T) causes the TTC-1000 to reply with the ambient temperature. The temperature reported will be in the units (Celsius or Fahrenheit) that the TTC-1000 was programmed to display temperature. Units are not transmitted. It is noted that the command /T is echoed back to the host computer along with the measured temperature without a carriage return character. For example, if the TTC-1000 is measuring an ambient temperature of 68 F, the exact format of the reply for a single probe unit is: /T68 For dual probe versions, the display will read: /T68/93 Where the first temperature is probe #1 and the second is probe #2. Sending the string /R) causes the TTC-1000 to reset the real time clock to 00:00:00 hours. The date is not changed. It is noted that the characters /R are echoed back to the host computer.
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VIEW TEMPERATURES
The temperature & time display will be the first display you see upon power up. Date, time, and temperature are updated when fresh data is available. The display will continuously scroll through a set sequence. The sequence will depend on the number of liquid temperature probe channels and if the unit is equipped to measure calculated winding temperature. Automatic scrolling can be interrupted at any time by pressing the YES button. Once automatic scrolling is stopped, pressing the % or &arrow buttons will permit manual scrolling to the various displays. To resume automatic scrolling, press the NO button. NOTE: The unit will return to the automatic scrolling from any menu after one minute of inactivity. Activity is defined as any button being pressed. 6.1 Single Probe For single probe units, model number XX1X the display sequence will appear as follows:
07/29/03 13:15 P1 TOP OIL 45 C TOP OIL MIN= 35 C @ 03:15 07/29/03 TOP OIL MAX= 65 C @ 17:42 07/18/03
The name set for P1 will appear on the display as shown above.
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6.2 Dual Probe For dual probe units, model number XX2X the display sequence will appear as follows:
07/29/03 13:15 P1 TOP OIL 45 C 07/29/03 13:15 P2 WINDING 58 C TOP OIL MIN= 35 C @ 03:15 07/29/03 TOP OIL MAX= 65 C @ 17:42 07/18/03 WINDING MIN= 43 C @ 03:15 07/29/03 WINDING MAX= 83 C @ 17:42 07/18/03 RST MIN/MAX PUSH YES TO RST
The name set for P1 and P2 will appear on the display as shown above.
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6.3 Single Probe With Calculated Winding For single probe units with calculated winding temperature, model number XX3X the display sequence will appear as follows:
07/29/03 13:15 P1 TOP OIL 45 C 07/29/03 13:15 WINDING 58 C 07/29/03 13:15 LOAD 453 A TOP OIL MIN= 35 C @ 03:15 07/29/03 TOP OIL MAX= 65 C @ 17:42 07/18/03 WINDING MIN= 43 C @ 03:15 07/29/03 WINDING MAX= 83 C @ 17:42 07/18/03 RST MIN/MAX PUSH YES TO RST
The name set for P1 will appear on the display as shown above. 85
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6.4 Dual Probe With Calculated Winding For dual probe units with calculated winding temperature, model number XX4X the display sequence will appear as follows:
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6.5 Reset Min/Max The minimum and maximum registers may be reset by pressing the YES button when the display is showing:
MIN/MAX IS RST
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VIEW SETTINGS
View allows display of settings without entering PROGRAM. Settings may be viewed from the front panel or via a PC. 7.1 View Settings Via Front Panel To view settings from the front panel, first press the % or &arrow buttons until the VIEW Settings screen is displayed:
MIN
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30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87
LSP2 PICKUP=0.0 A LSP2 DRPOUT=0.0 A LOAD PICKUP TMR1 =00 sec LOAD PICKUP TMR2 =00 sec IN1 CTRL=LEVEL (0) IN2 CTRL=LEVEL (0) OUT1 PICKUP TMR=00 sec OUT1 AUTO (0) OUT1 UNCHG (0) w/ALRM OUT2 PICKUP TMR=00 sec OUT2 AUTO (0) OUT2 PCKUP (1) w/ALRM OUT3 PICKUP TMR=00 sec OUT3 AUTO (0) OUT3 PCKUP (1) w/ALRM OUT4 PICKUP TMR=00 sec OUT4 AUTO (0) OUT4 PCKUP (1) w/ALRM SP11 Not Assigned SP12 Not Assigned SP13 Not Assigned SP14 Not Assigned SP21 Not Assigned SP22 Not Assigned SP23 Not Assigned SP24 Not Assigned LTC Not Assigned WSP1 Not Assigned WSP2 Not Assigned WSP3 Not Assigned WSP4 Not Assigned LSP1 Not Assigned LSP2 Not Assigned OUT1 Not Assigned OUT2 Not Assigned OUT3 Not Assigned OUT4 Not Assigned IN1 Not Assigned IN2 Not Assigned TIME1 00:00 TO 00:00 Not Assigned TIME2 00:00 TO 00:00 Not Assigned TIME3 00:00 TO 00:00 Not Assigned OUT1 =INVERT (1) OUT2 =Not INVERT (0) OUT3 =Not INVERT (0) OUT4 =Not INVERT (0) CT RATIO=00 RATED LOAD=00 A WINDING RISE @ RATED LOAD=00 C WINDING TC=00 MIN COOLING TYPE=Not DIRECTED FOA (0) TPROBE1 NAME=TOP OIL (0) TPROBE2 NAME=LTCDIFF (3) ALTERNATE=DSABL (0) ANALGOUT=N/A A1 SOURCE=P1 (0) A2 SOURCE=P1 (0) BAUD RATE= 1200 (0)
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88 NODE ADDR=00 89 REMOTE BLK=DSABL (0) 90 TIMEBASE=00 sec 91 INCLUDE P1 IN LOG=NO (0) 92 INCLUDE P2 IN LOG=NO (0) 93 INCLUDE WINDING IN LOG=NO (0) 94 INCLUDE LOAD IN LOG=NO (0) 95 TIME=17:05 96 DATE=07/29/03 97 WNDCKT ALRM ENABLED (0) 98 DEVICE ALRM ENABLED (0) 99 TEMPERATURE ALRM ENABLED (0) 100 MANUAL ALRM ENABLED (0) 101 TIME SP CNTR=00
After transmitting the data to the host computer, the TTC-1000 automatically logs off. The user must press the Enter key to re-display the Main Menu. NOTE: In single probe units, TEMP PROBE2 NAME=N/A.
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STATUS
STATUS allows you to take a snapshot of the recognized state of any output, temperature set points, LOAD, LTCDIFF set points, time set points and optically isolated inputs. In the case of outputs, this will be the state of the programmable logic. This may not be the state of the output relay as it may be controlled either manually or remotely. 8.1 View Status Via Front Panel To view settings from the front panel, first press the % or &arrow buttons until the VIEW Status screen is displayed:
91
OUT1=PICKED UP OUT2=DRP'D OUT OUT3=DRP'D OUT OUT4=DRP'D OUT TIME1=DRP'D OUT TIME2=DRP'D OUT TIME3=DRP'D OUT
You must press the Enter key on your keyboard to display the Main Menu.
92
SETTING FILES
Uploading and downloading of setting files can only be accomplished through connection from a PC directly connected to the TTC-1000. To save a setting file on your PC use Upload Setting file. To transfer a previously stored setting file from your PC to the TTC-1000, use Download Setting file. 9.1 Upload Setting Files Upload settings transfers the binary settings to a designated file in a PC connected through the RS232 communications port. The TTC-1000 uses the XMODEM protocol which is supported by HyperTerminal and Procomm, as well as other terminal emulation programs. Check sum error checking is employed. 9.1.1 Upload Settings Using HyperTerminal The procedure to upload a setting file is as follows: 1. Press Enter to display the Main Menu. Press 4 and then Enter:
93
94
4. Select from the Use receiving protocol list box Xmodem protocol. If the folder listed is incorrect, click Browse to select the folder where the received setting file is to be placed. Click Receive:
95
6. Uploading will begin. There will be two retries. Click Cancel if more than 3 retries are attempted:
7. At the conclusion of the upload, the Main Menu will display. NOTE: Upload can be terminated by pressing the Esc key on your PC prior to starting the file transfer.
96
9.1.2 Upload Settings Using Procomm The procedure to upload a setting file is as follows: 1. Press Enter to display the Main Menu. Press 4 and then Enter:
97
98
99
4. The file transfer window will open indicating progress. 128 will be recorded in Byte count if successful:
5. At the conclusion of the upload, the Main Menu will display. NOTE: Upload can be terminated by pressing the Esc key on your PC prior to starting the file transfer.
NOTE: HyperTerminal and Procomm first use CRC error checking for the first two message packet reception tries. A good packet should be received on the 2nd, 3rd or 4th try as both programs automatically switch to Check Sum error checking. The TTC-1000 has a built in 60 second delay to wait for retries. Should you wish to abort the reception, close all active terminal emulation receive windows and press the ESC key followed by the Enter key on your PC.
100
9.2 Download Setting Files Download settings transfers the binary setting file on your PC to the TTC-1000 connected through the RS232 communications port. The TTC-1000 uses the XMODEM protocol which is supported by HyperTerminal and Procomm, as well as other terminal emulation programs. Check sum error checking is employed. 9.2.1 Download Settings Using HyperTerminal The procedure to download a setting file is as follows: 1. Press Enter to display the Main Menu and Type 5 followed by / followed by the 4 digit password:
101
3. Select the Folder by clicking Browse to locate folder where the file is to be stored and enter the file name. Select Xmodem protocol:
102
NOTE: Download may be terminated prior to the transfer by pressing any key on the keyboard
103
9.2.2 Download Settings Using Procomm Check settings to insure Xmodem protocol is selected. To download a setting file: 1. Press Enter to display the Main Menu and type 5 followed by / followed by the 4 digit password:
104
105
106
NOTE: The TTC-1000 will suspend all measurements and calculations once downloading is selected. The outputs will also be blocked during this time. The TTC-1000 transfers the new settings to a buffer register and will transfer the settings to E2 memory only after the checksum test is passed.
107
10 DATA LOGGING Data logging permits storage of time stamped temperature and load data. The user has the ability to change the time base used for time stamping from 1 to 9999 seconds. Setting the time base to zero erases the log and prevents records from being recorded. The user can select which points to record. Points which can be recorded include probe P1s temperature, P2s temperature, calculated winding temperature, and load. Once the log is full, the oldest records are over written with the newest records. Since the records are stored in non-volatile memory, records are never lost even in the event of a power interruption. 10.1 Data Storage There are 32,512 bytes available for storage of data records. A byte is defined as an 8 bit quantity. Each record is time stamped at an interval defined as the Time Base. A data record is defined as a set of data points. Data points can include probe P1s temperature, P2s temperature, calculated winding temperature, and load. All temperatures are stored as a single byte. Load is stored as a two byte quantity. There are two additional bytes per record to assist the firmware in storing and retrieving the data log. A record can be anywhere from 3 bytes to 7 bytes in length. The following table summarizes the available data points and the maximum number of records that can be stored: Points Recorded P1, or P2, or Calculated Winding Any two temperatures Any one temperature and Load P1 and P2 and Calculated Winding Any two temperatures and Load All three temperatures and Load Table 10. 1: Maximum Records After selecting the data points to log, it is simple to figure out the length of time data can be recorded. For example if 30 minutes time stamping is required, Time Base=1800, and all four points (P1, P2, Winding & Load) are required, the maximum time that data can be recorded in days is equal to 4,644 divided by 48 records per day or 96 days. This can be extended to up to 1254 days if only one temperature is recorded every 9999 seconds or ~2.75 hours. Practically speaking, a temperature and load will be logged every hour or 3600 seconds. In this case the log will hold 270 days of data. There is one limitation, in the event that power is interrupted, the time stamp is stored as a data record. Time stamp records consume a total of 8 bytes. This is a 108
V4.33, August 22, 2003
Bytes/Record 3 4 5 6 6 7
non-factor if power is never interrupted, but if the device is AC powered, it could reduce the number of records by a small amount. 10.2 Data Points Data recorded can be selected for logging. For P1 or P2, the data recorded takes the name chosen for the specific temperature probe. If P1 or P2 is chosen as LTCDIFF, the data recorded is the differential between the LTC tank temperature and the Top Oil probe. All other temperature points are recorded as the absolute value of the measured temperature. The load current reported is the average or demand logged for the period between samples. If a Time Base of 15 minutes is selected, the load current is the average value over 15 minutes. For Time Base settings less than 16 seconds, the load current reported will be the actual load current. 10.3 Setting the Time Base Time Base can be entered from 0 to 9999 seconds. Setting the Time Base to zero will reset the log and no records will be logged. Changing the Time Base will erase the log and commence recording with the new Time Base. To change this setting, enter PROGRAM mode from the front panel as discussed in Section 4.1. To set the time base from the front panel, press the %or & arrow button until the setting 082 is displayed:
log: P1, P2, Calculated Winding, and Load. The heading names for probes P1 and P2.in the data log will be as displayed on the front panel. 10.4.1 Add or Delete P1 From Log To change this setting, enter PROGRAM mode from the front panel as discussed in Section 4.1. To set the P1 RECORD from the front panel, press the %or &arrow button until the setting 083 is displayed:
110
10.4.3 Add or Delete Calculated Winding From Log To change this setting, enter PROGRAM mode from the front panel as discussed in Section 4.1. To set the WNDGRECORD from the front panel, press the %or &arrow button until the setting 085 is displayed:
111
10.5 Retrieving Data Log The data log can be downloaded to a PC through the RS-232 interface. Downloading the data log does not erase the log. The data log is downloaded as a comma delimited ASCII data suitable for importing into Microsoft Excel. To download the log via a PC, open your terminal emulation program. Operation has been verified Windows Terminal 3.1, Procomm Plus and HyperTerminal. It is recommended that the terminal emulation be set for either ANSI or TTY. The pin out of this port is designed to use a 9 pin female to 9 pin male null modem cable. You will need to configure your terminal emulation program before you get started. First press the Enter key to display the Main Menu:
Advanced Power Technologies, LLC; (C) 2001-2003 Transformer Temperature Controller V4.3XX Select: 1. VIEW 2. PROGRAM (2/XXXX) 3. STATUS 4. UPLOAD SETTINGS 5. DOWNLOAD SETTINGS (5/XXXX) 6. DOWNLOAD DATA LOG 7. DOWNLOAD SOFTWARE PATCH, DATA LOG WILL BE ERASED (7/XXXX) 8. LOG OFF Enter Code:
Press 6 followed by the Enter key. If no data is logged the data reported through the terminal emulation program will show:
NO DATA END OF REPORT. STOP TEXT CAPTURE & PRESS 'Enter'
Should the log contain data, the terminal emulation program will show:
DATE,TIME,TOP OIL,WINDING,LOAD 07/31/03,08:46:03,49 ,49 ,930 07/31/03,08:36:03,49 ,49 ,931 07/31/03,08:26:03,49 ,49 ,932 07/31/03,08:16:03,49 ,49 ,934 07/31/03,08:06:03,49 ,49 ,937 07/31/03,07:56:03,49 ,49 ,940
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The first line is the header for the data reported. The last character is a carriage return (CR) character, hex 013, and line feed (LF), hex 011. Each subsequent line is the comma delimited data followed by a CR and LF characters. 10.5.1 Saving the Data Log as a Text File Using HyperTerminal To save the data log in HyperTerminal: 1. Press 6 on the Enter line of the Main Menu. DO NOT PRESS Enter key. 2. Click on Transfer on the HyperTerminal Toolbar:
113
3. Click on Capture Text. A window will open to select the Folder where the text file is to be stored:
4. Click Browse to find a Path to store the download and enter a file name and click the Save button:
114
6. Click on Transfer, Capture Text and click Stop to halt the data capture:
115
10.5.2 Saving the Data Log as a Text File Using ProComm 1. Press 6 on the Enter line of the Main Menu and press the Enter key:
116
117
3. Select the Path and file name for the text file. Click Save:
118
10.6 Import to Excel The text file captured can be imported into excel for plotting and sorting. It is a good idea to open the text file in Notepad to delete any extra characters before trying to import the file into excel. 1. Open Excel. Click on File and click on Open:
119
2. Go to the Path where the text file is stored and select Files of Type: Text Files, Double Click the file name and Click Open:
120
4. Check the Comma box in Delimiters. Make sure all other boxes are unchecked:
5. Click the General button in the Column data format and click Finish:
121
6. After closing the import wizard, the text data will display:
122
11 DOWNLOAD PROGRAM UPDATES The TTC-1000 firmware contains a boot loader that allows the user to download new firmware. Downloading firmware will erase the data log. Firmware can be downloaded to a PC through the RS-232 interface. Firmware patches must be obtained from Advanced Power Technologies and are only available for units with TTMV4.XX firmware. To download firmware via a PC, open your terminal emulation program. Operation has been verified Windows Terminal 3.1, Procomm Plus and HyperTerminal. It is recommended that the terminal emulation be set for either ANSI or TTY. The pin out of this port is designed to use a 9 pin female to 9 pin male null modem cable. You will need to configure your terminal emulation program before you get started. First press the Enter key to display the Main Menu:
Advanced Power Technologies, LLC; (C) 2001-2003 Transformer Temperature Controller V4.3XX Select: 1. VIEW 2. PROGRAM (2/XXXX) 3. STATUS 4. UPLOAD SETTINGS 5. DOWNLOAD SETTINGS (5/XXXX) 6. DOWNLOAD DATA LOG 7. DOWNLOAD SOFTWARE PATCH, DATA LOG WILL BE ERASED (7/XXXX) 8. LOG OFF Enter Code:
Type 7/ followed by the password programmed or the super user password. Press the Enter key. If the terminal emulation screen clears, you have entered an incorrect password. Otherwise the screen will display:
FIRMWARE FILE TRANSFER IN PROGRESS. PRESS Any KEY TO ABORT.
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The user has approximately 90 seconds to find the file and start the download process. The user will see the following message on the PC if they are unable to locate the file in the allotted time:
FIRMWARE FILE TRANSFER IN PROGRESS. PRESS Any KEY TO ABORT. DOWNLOAD Not SUCCESSFUL. PRESS 'Enter' KEY
11.1 Download Firmware Using HyperTerminal To download firmware using HyperTerminal: 1. Click Transfer on the toolbar and click Send File:
124
2. Find the Path and file name. 90 seconds are allotted to find the file:
3. Select Xmodem from the Protocol pull down list. Enter the Filename if in the Folder indicated or click the Browse button to find the file:
125
5. The download will now begin. Clicking Cancel aborts the transfer:
126
6. If the transfer is successful, the following screen will be displayed to wait 15 seconds for the transfer to be burned-in to the microprocessor:
7. Press the Enter key after 15 seconds to display the Main Menu:
8. If the Main Menu does not appear, check the front panel display to see if the display is scrolling. If not de-energize the unit and re-energize. Wait 15 seconds. If the unit does not respond after 15 seconds call the factory at (866) 563-6600 for assistance.
127
11.2 Download Firmware Using Procomm Make sure the Transfer Protocol is set for XMODEM. To download firmware using Procomm: 1. Click Data on the toolbar and click Send File:
128
129
3. Click Open:
130
4. The download will now begin. Clicking Cancel aborts the transfer:
131
5. If the transfer is successful, the following screen will be displayed to wait 15 seconds for the transfer to be burned-in to the microprocessor:
132
6. Press the Enter key after 15 seconds to display the Main Menu:
7. If the Main Menu does not appear, check the front panel display to see if the display is scrolling. If not de-energize the unit and re-energize. Wait 15 seconds. If the unit does not respond after 15 seconds call the factory at (866) 563-6600 for assistance.
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12 SETTINGS WORKSHEETS The following worksheet is a comprehensive list of all the settings programmable through the RS-232 interface and possible settings. A blank space is provided to write-in the desired setting:
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135
Setting #
Setting
Purpose
Factory Default 0
Program to
016
SP24DRPOUT
017 018
CT RATIO RATED LOAD (functional only in units equipped with aux CT)
0 0
019
Set hotspot rise above top oil temperature at rated load from manufacturer's heat run data
0 to 99 C
020
Sets winding time constant from manufacturer's heat run data Sets cooling type to direct FOA/FOW
0 to 999 minutes
021
YES, NO
NO
022
WSP1PICKUP
0 to 180 C 0 to 180 C
023
WSP1DRPOUT
024
WSP2PICKUP
0 to 180 C 0 to 180 C
025
WSP2DRPOUT
026
WSP3PICKUP
0 to 180 C 0 to 180 C
027
WSP3DRPOUT
136
Setting #
Setting
Purpose
Factory Default 0
Program to
028
WSP4PICKUP
029
WSP4DRPOUT
030
-20 to 20 C
031
-20 to 20 C
032
LTC Differential pickup timer supervises LTCDIFF pickup Load pickup set point
0 to 999 Minutes
033
0.0
034
0.0
035
0.0
036
0.0
037
0 to 255 seconds
137
Setting #
Setting
Purpose
Factory Default 0
Program to
038
0 to 255 seconds
039
IN1=LEVEL or PULSE (functional only in units equipped with optically isolated inputs)
LEVEL or PULSE
LEVEL
040
IN2=LEVEL or PULSE (functional only in units equipped with optically isolated inputs)
LEVEL or PULSES
LEVEL
041
OUT1PUTMR
042
OUT2PUTMR
043
OUT3PUTMR
044
OUT4PUTMR
045
Assigns probe #1 set point to a specific output using a defined AND or OR logic operator
SP11 * OUT n ! SP11 * OUT n SP11 + OUT n ! SP11 + OUT n where n=1,2,3,4
SP11 * OUT0
138
Setting #
Setting
Purpose
Program to
046
Assigns probe #1 set point to a specific output using a defined AND or OR logic operator
SP12 * OUT n ! SP12 * OUT n SP12 + OUT n ! SP12 + OUT n where n=1,2,3,4
047
Assigns probe #1 set point to a specific output using a defined AND or OR logic operator
SP13 * OUT n ! SP13 * OUT n SP13 + OUT n ! SP13 + OUT n where n=1,2,3,4
SP13 * OUT0
048
Assigns probe #1 set point to a specific output using a defined AND or OR logic operator
SP14 * OUT n ! SP14 * OUT n SP14 + OUT n ! SP14 + OUT n where n=1,2,3,4
SP14 * OUT0
049
Assigns probe #2 set point to a specific output using a defined AND or OR logic operator
SP21 * OUT n ! SP21 * OUT n SP21 + OUT n ! SP21 + OUT n where n=1,2,3,4
SP21 * OUT0
050
Assigns probe #2 set point to a specific output using a defined AND or OR logic operator
SP22 * OUT n ! SP22 * OUT n SP22 + OUT n ! SP22 + OUT n where n=1,2,3,4
SP22 * OUT0
139
Setting #
Setting
Purpose
Program to
051
Assigns probe #2 set point to a specific output using a defined AND or OR logic operator
SP23 * OUT n ! SP23 * OUT n SP23 + OUT n ! SP23 + OUT n where n=1,2,3,4
052
Assigns probe #2 set point to a specific output using a defined AND or OR logic operator
SP24 * OUT n ! SP24 * OUT n SP24 + OUT n ! SP24 + OUT n where n=1,2,3,4
SP24 * OUT0
053
Assigns the LTC differential SP to a specific output using a defined AND or OR logic operator
LTC * OUT n ! LTC * OUT n LTC + OUT n ! LTC + OUT n where n=1,2,3,4
LTC * OUT0
054
(!) WSP1 (*/+) TO OUTn (functional only in units equipped with aux CT)
Assigns calculated winding set points to a specific output using a defined AND or OR logic operator
WSP1 * OUT n ! WSP1 * OUT n WSP1 + OUT n ! WSP1 + OUT n where n=1,2,3,4
WSP1 * OUT0
055
(!) WSP2 (*/+) TO OUTn (functional only in units equipped with aux CT)
Assigns calculated winding set points to a specific output using a defined AND or OR logic operator
WSP2 * OUT n ! WSP2 * OUT n WSP2 + OUT n ! WSP2 + OUT n where n=1,2,3,4
WSP2 * OUT0
140
Setting #
Setting
Purpose
Program to
056
(!) WSP3 (*/+) TO OUTn (functional only in units equipped with aux CT)
Assigns calculated winding set points to a specific output using a defined AND or OR logic operator
WSP3 * OUT n ! WSP3 * OUT n WSP3 + OUT n ! WSP3 + OUT n where n=1,2,3,4
057
(!) WSP4 (*/+) TO OUTn (functional only in units equipped with aux CT)
Assigns calculated winding set points to a specific output using a defined AND or OR logic operator
WSP4 * OUT n ! WSP4 * OUT n WSP4 + OUT n ! WSP4 + OUT n where n= 1,2,3,4
WSP4 * OUT0
058
(!) LSP1 (*/+) TO OUTn (functional only in units equipped with aux CT)
Assigns load set points to a specific output using a defined AND or OR logic operator
LSP1 * OUT n ! LSP1 * OUT n LSP1 + OUT n ! LSP1 + OUT n where n=1,2,3,4
LSP1 * OUT0
059
(!) LSP2 (*/+) TO OUTn (functional only in units equipped with aux CT)
Assigns load set points to a specific output using a defined AND or OR logic operator
LSP2 * OUT n ! LSP2 * OUT n LSP2 + OUT n ! LSP2 + OUT n where n=1,2,3,4
LSP2 * OUT0
060
(!) IN1 (*/+) TO OUTn (functional only in units equipped with optically isolated inputs)
Assigns optically isolated input to a specific output using a defined AND or OR logic operator
IN1 * OUT n ! IN1 * OUT n IN1 + OUT n ! IN1 + OUT n where n=1,2,3,4
IN1 * OUT0
141
Setting #
Setting
Purpose
Program to
061
(!) IN2 (*/+) TO OUTn (functional only in units equipped with optically isolated inputs)
Assigns optically isolated input to a specific output using a defined AND or OR logic operator
IN2 * OUT n ! IN2 * OUT n IN2 + OUT n ! IN2 + OUT n where n=1,2,3,4
062
OUT1 * OUT n ! OUT1 * OUT n OUT1 + OUT n ! OUT1 + OUT n where n=1,2,3,4
OUT1 * OUT0
063
OUT2 * OUT n ! OUT2 * OUT n OUT2 + OUT n ! OUT2 + OUT n where n=1,2,3,4
OUT2 * OUT0
064
OUT3 * OUT n ! OUT3 * OUT n OUT3 + OUT n ! OUT3 + OUT n where n=1,2,3,4
OUT3 * OUT0
065
OUT4 * OUT n ! OUT4 * OUT n OUT4 + OUT n ! OUT4 + OUT n where n=1,2,3,4
OUT4 * OUT0
142
Setting #
Setting
Purpose
Factory Default
Program to
066
00:0000:00> OUT0
067
068
069
INVERT OUT1
OFF, ON
OFF
070
INVERT OUT2
OFF, ON
OFF
071
INVERT OUT3
OFF, ON
OFF
072
INVERT OUT4
OFF, ON
OFF
073
ALTERNATE
DSABL
074
P1 NAME
Probe #1 name
TOP OIL
075
P2 NAME
076
ANALGOUT
0to1mA or 4to20mA
0to1mA
143
Setting #
Setting
Purpose
Factory Default P1
Program to
077
A1 SOURCE
078
A2 SOURCE
P1
079
BAUD RATE
1200
080
NODE ADDR
081
REMOTE BLK
DSBL
082
TIMEBASE
0 - 9999
P1 RECORD P2 RECORD WNDGRECORD (functional only in units equipped with aux CT)
Sets P1 for data log Sets P2 for data log Sets Calculated Winding Temperature for data log
NO NO NO
086
YES, NO
NO
Sets military time Sets month Sets day Sets Year Processor alarm enable
00:00 00 00 00 ENABL
144
Setting #
Setting
Purpose
Program to
092
TPROBEALRM
093
MANALRM
ENABL for enabled or DSABL for disabled ENABL for enabled or DSABL for disabled OUT1UNCHGw/ALRM does not allow OUT1 to change state when alarm OUT1PCKUPw/ALRM causes OUT1 to pickup when alarm OUT1SUPVw/ALRM drops out OUT1 when alarm
ENABL
094
WNDCKTALARM
ENABL
095
096
OUT2UNCHGw/ALRM does not allow OUT2 to change state when alarm OUT2PCKUPw/ALRM causes OUT2 to pickup when alarm OUT2SUPVw/ALRM drops out OUT2 when alarm
145
Setting #
Setting
Purpose
Program to
097
OUT3UNCHGw/ALRM does not allow OUT3 to change state when alarm OUT3PCKUPw/ALRM causes OUT3 to pickup when alarm OUT3SUPVw/ALRM drops out OUT3 when alarm
098
OUT4UNCHGw/ALRM does not allow OUT4 to change state when alarm OUT4PCKUPw/ALRM causes OUT4 to pickup when alarm OUT4SUPVw/ALRM drops out OUT4 when alarm
099
TIME SP CNTR
0 to 255
100
OUT1CTRL
AUTO, MAN OFF, MAN ON AUTO, MAN OFF, MAN ON AUTO, MAN OFF, MAN ON AUTO, MAN OFF, MAN ON 4 digits
AUTO
101
OUT2CTRL
AUTO
102
OUT3CTRL
AUTO
103
OUT4CTRL
AUTO
104
PASSWORD
Allows access to
0000
146
147
Setting # 10
Setting Range or Values 10/nnn where nnn=0 to 160 DO NOT SET IF SINGLE PROBE
Program to
11
SP22 PICKUP
12
SP22 DRPOUT
13
SP23 PICKUP
14
SP23 DRPOUT
15
SP24 PICKUP
16
SP24 DRPOUT
17
WSP1 PICKUP
148
Setting # 18
Setting Range or Values 18/nnn where nnn=0 to 180 SET ONLY IF Aux CT avail.
Program to
19
WSP2 PICKUP
20
WSP2 DRPOUT
21
WSP3 PICKUP
22
WSP3 DRPOUT
23
WSP4 PICKUP
24
WSP4 DRPOUT
25
LTCDIFF PICKUP
26
LTCDIFF DRPOUT
149
Setting # 27
Setting Range or Values 27/nnn where nnn=0 to 999 DO NOT SET IF SINGLE PROBE
Program to
28
LSP1 PICKUP
29
LSP1 DRPOUT
30
LSP2 PICKUP
31
LSP2 DRPOUT
32
33
34
IN1 CTRL
34/0: LEVEL 34/1: PULSE SET ONLY IF Optically Isolated Inputs avail.
35
IN2 CTRL
35/0: LEVEL 35/1: PULSE SET ONLY IF Optically Isolated Inputs avail.
150
Setting # 36
Setting Range or Values 36/nnn where n=0 to 255 seconds 37/0: AUTO (uses programmable logic 37/1: MANUAL (control through front panel)
Program to
37
OUT1 AUTO/MANUAL
38
38/0: OUT1 UNCHG (0) w/ALRM 38/1: OUT1 PCKUP (1) w/ALRM 38/2: OUT1 SUPVS (2) w/ALRM
39
39/nnn where n=0 to 255 seconds 40/0: AUTO (uses programmable logic 40/1: MANUAL (control through front panel)
40
OUT2 AUTO/MANUAL
41
41/0: OUT2 UNCHG (0) w/ALRM 41/1: OUT2 PCKUP (1) w/ALRM 41/2: OUT2 SUPVS (2) w/ALRM
42
42/nnn where n=0 to 255 seconds 43/0: AUTO (uses programmable logic 43/1: MANUAL (control through front panel)
43
OUT3 AUTO/MANUAL
151
Setting # 44
Setting Range or Values 44/0: OUT3 UNCHG (0) w/ALRM 44/1: OUT3 PCKUP (1) w/ALRM 44/2: OUT3 SUPVS (2) w/ALRM
Program to
45
45/nnn where n=0 to 255 seconds 46/0: AUTO (uses programmable logic 46/1: MANUAL (control through front panel)
46
OUT4 AUTO/MANUAL
47
47/0: OUT4 UNCHG (0) w/ALRM 47/1: OUT4 PCKUP (1) w/ALRM 47/2: OUT4 SUPVS (2) w/ALRM
48
48/0/0/0: SP11 not assigned 48/0/0/n: SP11 * to OUTn 48/1/0/n: !SP11 * to OUTn 48/0/1/n: SP11 + to OUTn 48/1/1/n: !SP11 + to OUTn where n=1,2,3,4
49
49/0/0/0: SP12 not assigned 49/0/0/n: SP12 * to OUTn 49/1/0/n: !SP12 * to OUTn 49/0/1/n: SP12 + to OUTn 49/1/1/n: !SP12 + to OUTn where n=1,2,3,4
152
Setting # 50
Setting Range or Values 50/0/0/0: SP13 not assigned 50/0/0/n: SP13 * to OUTn 50/1/0/n: !SP13 * to OUTn 50/0/1/n: SP13 + to OUTn 50/1/1/n: !SP13 + to OUTn where n=1,2,3,4
Program to
51
51/0/0/0: SP14 not assigned 51/0/0/n: SP14 * to OUTn 51/1/0/n: !SP14 * to OUTn 51/0/1/n: SP14 + to OUTn 51/1/1/n: !SP14 + to OUTn where n=1,2,3,4
52
52/0/0/0: SP21 not assigned 52/0/0/n: SP21 * to OUTn 52/1/0/n: !SP21 * to OUTn 52/0/1/n: SP21 + to OUTn 52/1/1/n: !SP21 + to OUTn where n=1,2,3,4
53
53/0/0/0: SP22 not assigned 53/0/0/n: SP22 * to OUTn 53/1/0/n: !SP22 * to OUTn 53/0/1/n: SP22 + to OUTn 53/1/1/n: !SP22 + to OUTn where n=1,2,3,4
54
54/0/0/0: SP23 not assigned 54/0/0/n: SP23 * to OUTn 54/1/0/n: !SP23 * to OUTn 54/0/1/n: SP23 + to OUTn 54/1/1/n: !SP23 + to OUTn where n=1,2,3,4
153
Setting # 55
Purpose Programmable logic for SP24 DO NOT USE FOR SINGLE PROBE
Setting Range or Values 55/0/0/0: SP24 not assigned 55/0/0/n: SP24 * to OUTn 55/1/0/n: !SP24 * to OUTn 55/0/1/n: SP24 + to OUTn 55/1/1/n: !SP24 + to OUTn where n=1,2,3,4
Program to
56
56/0/0/0: LTCDIFF not assigned 56/0/0/n: LTCDIFF * to OUTn 56/1/0/n: !LTCDIFF * to OUTn 56/0/1/n: LTCDIFF + to OUTn 56/1/1/n: !LTCDIFF + to OUTn where n=1,2,3,4
57
57/0/0/0: WSP1 not assigned 57/0/0/n: WSP1 * to OUTn 57/1/0/n: !WSP1 * to OUTn 57/0/1/n: WSP1 + to OUTn 57/1/1/n: !SP23 + to OUTn
58
where n=1,2,3,4 58/0/0/0: WSP2 not assigned 58/0/0/n: WSP2 * to OUTn 58/1/0/n: !WSP2 * to OUTn 58/0/1/n: WSP2 + to OUTn 58/1/1/n: !WSP2 + to OUTn where n=1,2,3,4
154
Setting # 59
Setting Range or Values 59/0/0/0: WSP3 not assigned 59/0/0/n: WSP3 * to OUTn 59/1/0/n: !WSP3 * to OUTn 59/0/1/n: WSP3 + to OUTn 59/1/1/n: !WSP3 + to OUTn where n=1,2,3,4
Program to
60
60/0/0/0: WSP4 not assigned 60/0/0/n: WSP4 * to OUTn 60/1/0/n: !WSP4 * to OUTn 60/0/1/n: WSP4 + to OUTn 60/1/1/n: !WSP4 + to OUTn where n=1,2,3,4
61
61/0/0/0: LSP1 not assigned 61/0/0/n: LSP1 * to OUTn 61/1/0/n: !LSP1 * to OUTn 61/0/1/n: LSP1 + to OUTn 61/1/1/n: !LP1 + to OUTn where n=1,2,3,4
62
62/0/0/0: LSP2 not assigned 62/0/0/n: LSP2 * to OUTn 62/1/0/n: !LSP2 * to OUTn 62/0/1/n: LSP2 + to OUTn 62/1/1/n: !LP2 + to OUTn where n=1,2,3,4
155
Setting # 63
Setting Range or Values 63/0/0/0: OUT1 not assigned 63/0/0/n: OUT1 * to OUTn 63/1/0/n: !OUT1 * to OUTn 63/0/1/n: OUT1 + to OUTn 63/1/1/n: !OUT1 + to OUTn where n=1,2,3,4
Program to
64
64/0/0/0: OUT2 not assigned 64/0/0/n: OUT2 * to OUTn 64/1/0/n: !OUT2 * to OUTn 64/0/1/n: OUT2 + to OUTn 64/0/1/n: !OUT2 + to OUTn where n=1,2,3,4
65
65/0/0/0: OUT3 not assigned 65/0/0/n: OUT3 * to OUTn 65/1/0/n: !OUT3 * to OUTn 65/0/1/n: OUT3 + to OUTn 65/1/1/n: !OUT3 + to OUTn where n=1,2,3,4
66
66/0/0/0: OUT4 not assigned 66/0/0/n: OUT4 * to OUTn 66/1/0/n: !OUT4 * to OUTn 66/0/1/n: OUT4 + to OUTn 66/1/1/n: !OUT4 + to OUTn where n=1,2,3,4
156
Setting # 67
Purpose Programmable logic for IN1 SET ONLY IF Optically Isolated Input avail.
Setting Range or Values 67/0/0/0: IN1 not assigned 67/0/0/n: IN1 * to OUTn 67/1/0/n: !IN1 * to OUTn 67/0/1/n: IN1 + to OUTn 67/1/1/n: !IN1 + to OUTn where n=1,2,3,4
Program to
68
Programmable logic for IN2 SET ONLY IF Optically Isolated Input avail.
68/0/0/0: IN2 not assigned 68/0/0/n: IN2 * to OUTn 68/1/0/n: !IN2 * to OUTn 68/0/1/n: IN2 + to OUTn 68/1/1/n: !IN2 + to OUTn where n=1,2,3,4
69
70
71
72
OUT1 INVERT
Inverts OUT1
157
Setting # 73
Program to
74
OUT3 INVERT
Inverts OUT3
75
OUT4 INVERT
Inverts OUT4
76
CT RATIO
76/nnnn where nnnn= 0 to 6000 77/nnnnn where nnnnn=0 to 65535 78/nn where nn=0 to 99
77
RATED LOAD
78
Sets hotspot rise in C over top oil at rated load based on mfgs data
79
WINDING TC
80
COOLING TYPE
81
TPROBE1 NAME
Names PROBE1
81/0: TOP OIL 81/1: WINDING 81/2: AMBIENT 81/3: LTCDIFF (dual probe) 81/4: BOTMOIL
82
TPROBE2 NAME
Names PROBE2
82/0: TOP OIL 82/1: WINDING 82/2: AMBIENT 82/3: LTCDIFF 82/4: BOTMOIL
158
Setting # 83
Setting ALTERNATE
Setting Range or Values 83/0: DSBL 83/1: 1 2 83/2: 1 3 83/3: 1 4 83/4: 2 3 83/5: 2 4 83/6: 3 - 4
Program to
84
ANALGOUT
84/0: 0 to 1 mA 84/1: 4 to 20 mA 85/0: P1 (probe #1) 85/1: P2 (probe #2) 85/2: Calc winding temp.
85
A1 SOURCE
86
A2 SOURCE
86/0: P1 (probe #1) 86/1: P2 (probe #2) 86/2: Calc winding temp.
87
BAUD RATE
87/0: 1200 baud 87/1: 2400 baud 87/2: 9600 baud 87/3: 19200 baud
88
NODE ADDR
88/xxxxx where xxxxx=0 to 65535 89/0: Disables remote block 89/1: Enables remote block
89
REMOTE BLK
Enables blocking of remote control commands through DNP3.0 Sets record time for data log Sets P1 for data log
90
TIMEBASE
91
INCLUDE P1 IN LOG
159
Setting # 92
Program to
93
Sets Calculated Winding Temp. for data log Sets LOAD for data log
94
95
TIME
96
DATE
Sets date
97
WNDCKT ALRM
97/0: Enabled 97/1: Disabled 98/0: Enabled 98/1: Disabled 99/0: Enabled 99/1: Disabled 100/0: Enabled 100/1: Disabled
98
DEVICE ALRM
99
TEMPERATURE ALRM
100
MANUAL ALRM
Enables or disables temperature measurement alarm Enables or disables Manual Mode alarm
101
TIME SP CNTR
102
PASSWORD
Sets password
160
DNP V3.00
DEVICE PROFILE DOCUMENT
Advanced Power Technologies, LLC TTC-1000, Transformer Temperature Controller Device Function: " Master # Slave
For Requests:
Level 1
Notable objects, functions, and/or qualifiers supported in addition to the Highest DNP Levels Supported (the complete list is described in the attached table): See attached table. Maximum Data Link Frame Size (octets): Transmitted: Received 70 37 Maximum Application Layer Re-tries: # None " Configurable Maximum Application Fragment Size (octets): Transmitted: Received: 51 22
Maximum Data Link Re-tries: # None " Fixed at ____ " Configurable from ___ to ____ Requires Data Link Layer Confirmation: $ Never " Always " Sometimes " Configurable as: Never
161
DNP V3.00
DEVICE PROFILE DOCUMENT
Requires Application Layer Confirmation: $ Never " Always " When reporting Event Data " When sending multi-fragment responses " Sometimes " Configurable Timeouts while waiting for: Data Link Confirm: $ None " Fixed at ____ " Variable " Configurable Complete Appl. Fragment: # None " Fixed at ____ " Variable " Configurable Application Confirm: $ None " Fixed at ____ " Variable " Configurable Complete Appl. Response: # None " Fixed at ____ " Variable " Configurable Others:__________________________________________________ Sends/Executes Control Operations: WRITE Binary Outputs SELECT/OPERATE DIRECT OPERATE # Never " Always " Sometimes " Configurable " Never # Always " Sometimes " Configurable " Never # Always " Sometimes " Configurable " Never # Always " Sometimes " Configurable Count > 1 Pulse On Pulse Off Latch On Latch Off Queue Clear Queue $ Never " Always " Sometimes " Configurable " Never # Always " Sometimes " Configurable " Never # Always " Sometimes " Configurable " Never # Always " Sometimes " Configurable " Never # Always " Sometimes " Configurable # Never " Always " Sometimes " Configurable # Never " Always " Sometimes " Configurable
162
DNP V3.00
DEVICE PROFILE DOCUMENT
Reports Binary Input Change Events when no specific variation requested: # Never " Only time-tagged " Only non-time-tagged " Configurable Sends Unsolicited Responses: # Never " Configurable " Only certain objects " Sometimes (attach explanation) " ENABLE/DISABLE UNSOLICITED Function codes supported Default Counter Object/Variation: # No Counters Reported " Configurable " Default Object: 20 and 21 Default Variation: " Point-by-point list attached
Reports time-tagged Binary Input Change Events when no specific variation requested: # Never " Binary Input Change With Time " Binary Input Change With Relative Time " Configurable (attach explanation) Sends Static Data in Unsolicited Responses: # Never " When Device Restarts " When Status Flags Change
Counters Roll Over at: # No Counters Reported " Configurable (attach explanation) " 16 Bits " 32 Bits " Other Value: _____ " Point-by-point list attached
163
DNP V3.00
DEVICE PROFILE DOCUMENT
Sequential File Transfer Support: Append File Mode " " " Yes Yes Yes Yes Yes Yes Yes # No # No # No # No # No # No # No Custom Status Code Strings " Permissions Field File Events Assigned to Class " File Events Poll Specifically File Events Send Immediately " Multiple Blocks in a Fragment " Max Number of Files Open 0
IMPLEMENTATION TABLE
REQUEST (supported) Description Binary Output Status (Variation 0 is used to request default variation) 12 1 Control Relay Output Block 3 4 5
(select) (operate) (direct op)
17, 28
129
(response)
echo of request
06 00
(start-stop)
164
165