ANALYSIS OF PLEATED AIR FILTERS USING COMPUTATIONAL FLUID DYNAMICS Chang Ming Tsang A thesis submitted in conformity with the requirements for the degree of master of applied science. The author has granted a non-exclusive licence allowing the exclusive permettant a la National Library of Canada to Bibliotheque nationale du Canada de reproduce, loan, distribute or seil reproduire, preter, distribuer ou copies of this thesis in microform,
ANALYSIS OF PLEATED AIR FILTERS USING COMPUTATIONAL FLUID DYNAMICS Chang Ming Tsang A thesis submitted in conformity with the requirements for the degree of master of applied science. The author has granted a non-exclusive licence allowing the exclusive permettant a la National Library of Canada to Bibliotheque nationale du Canada de reproduce, loan, distribute or seil reproduire, preter, distribuer ou copies of this thesis in microform,
ANALYSIS OF PLEATED AIR FILTERS USING COMPUTATIONAL FLUID DYNAMICS Chang Ming Tsang A thesis submitted in conformity with the requirements for the degree of master of applied science. The author has granted a non-exclusive licence allowing the exclusive permettant a la National Library of Canada to Bibliotheque nationale du Canada de reproduce, loan, distribute or seil reproduire, preter, distribuer ou copies of this thesis in microform,
Chang Ming Tsang A thesis submitted in conformity with the requirements for the degree of Master of Applied Science Graduate Department of Mechanical and Industriai Engineering University of Toronto O Chang Ming Tsang 1997 National Library 191 of Canada Bibliothque nationale du Canada Acquisitions and Acquisitions et Bibliographie Services services bibliographiques 395 Wellington Street 395. nie Wellington OttawaON KI AON4 Ottawa ON KI A ON4 Canada Canada Your &? Vcnmrefenmce Our iUe Notre refdrence The author has granted a non- L'auteur a accord une licence non exclusive licence allowing the exclusive permettant la National Library of Canada to Bibliothque nationale du Canada de reproduce, loan, distribute or seil reproduire, prter, distribuer ou copies of this thesis in microform, vendre des copies de cette thse sous paper or electronic formats. la forme de microfiche/film, de reproduction sur papier ou sur format lectronique. The author retains ownership of the L'auteur conserve la proprit du copyright in this thesis. Neither the droit d'auteur qui protge cette thse. thesis nor substantial extracts f?om it Ni la thse ni des extraits substantiels may be printed or otherwise de celle-ci ne doivent tre imprims reproduced without the author's ou autrement reproduits sans son permission. autorisation. Abstract A nurnencai study was performed to investigate factors influence pressure drop and flow pattern across pleated air filten. Simulations were done using FLUENT, a commercial available Computational Fluid Dynarnics (CFD) code. The objectives of this work were: first, to develop CFD models for different pleated filter configurations; second, to examine the effect of pleat geometry (shape, height and spacing). approaching air velocity. and filter configuration (panel filters and cylindrical filters) on the flow pattern and pressure drop across the pleated filters; third, to obtain a generalized correlation curve for the design of tnangularly pleated air filters; and finally, to develop a three-dimensional CFD mode1 for a multiple panel filter configuration and investigate the dependence of the filter pressure drop and filter medium face velocity distribution on the gap spacing between each panel filter. Results showed that the pressure &op vs. pleat count per unit length c uve has a characteristic U-shape curve for all filter configurations studied. The optimal pleat count (which corresponding to the minimum filter pressure &op) depends on the pleat height, pleat shape, and filter configuration, but not on the approaching velocity. For rectangular pleats. the optimal ratio of the upstrearn channel spacing to the downstream channel spacing was one. By scaling the inertia and viscous terms in the rnomenturn equation, a generalized correlation curve was obtained for the design of triangularly pleated air filters. For the multiple panel fiiter configuration, medium face velocity was highly non- uniform along the flow channel; decreasing the gap spacing reduced the average medium face velocity but increased the total filter pressure drop. Acknowledgments 1 would like to thank my supervisor Professor Sanjeev Chandra for his invaluable advice and guidance on this work. 1 thank Val Cnstescsn and Alex Lempp for their support and input. Val Cristescsn has been particularly helpfl to my work. and the cylindrical filter pressure drop experimental data were provided by him. A special thanks is also in order for David Atkinson for his hiendship and moral support. This work has been financially supported by Vent Master Ltd., Mississauga. Ont. Table of Contents Abstract Acknowledgements List of Figures List of Tables 1.0 Introduction 1.1 What 1s Computational Fluid Dynamics? 1.2 Why Use Compuatational Fluid Dynamics? 1.3 Motivation 1.4 Literature Review 1.5 Objectives 2.0 Model Development 2.1 introduction to FLUENT 2.1.1 The Finite Volume Method 2.1.2 The Solution Techniques 2.2 Model Description 2.2.1 Panel Filter Model 2.2.2 Cylindrical Filter Model 3.0 Experimental Validation 3.1 Flat S heet Testing 3.2 Rectangular Panel filter 3.3 Cylindrical Filter 4.0 Results and Discussion iii 4.1 Analysis of Optimization Parameters 4.1.1 Effect of Pleat Geometry 4.1.1.1 Effect of Pleat Shape 4.1 - 1 -2 Effect of Pleat Height 4.1.1.3 Effect of Variation of Pleat Channel Spacing 4.1.2 Effect of Air Velocity 4.1.3 Effect of Filter Configuration 4.2 Nondimensional Anaiysis 5.0 Three-dimensional Simulation of the Multiple Panel Filter Configuration 5.1 Introduction 5.2 Three-Dimensional Mode1 Description 5.3 Simulation Results and Discussion 5.3.1 Solution Procedure 5.3.2 Flow Field 5.3.3 Medium Face Velocity Distribution 5.3.4 Filter Pressure Drop 6.0 Summary and Conclusions 6.1 Motivation 6.2 Essential Findings 6.2.1 Experimental Validation 6.2.2 Pleating Analysis 6.2.3 Multiple Panel Filter Configuration References List of Figures Figure 1.1 Panel and cylindncal cartridge filters Figure 1.2 Schematic of the Ultra filter design arrangement Figure 1.3 Typical section of the filter medium, showing the air streamline and electric field Figure 1.4 Kiosk Ventilation System Figure 1.5 Geometry details of Kiosk Ventilation System Figure 2.1 Grids, nodes and control volumes in FLUENT Figure 2.2a Computational domain for the rectangularly pleated filter medium Figure 2.2b Typical mesh distribution for the rectangularly pleated filter medium Figure 2.3a Computational domain for the triangularl y pleated filter medium Figure 2.3b Typical mesh distribution for the triangularly pieated filter medium Figure 2.4 Modeled cylindrical filter configuration Figure 2.5a Computational domain for the cylindrical filter Figure 2.5b Typical mesh distribution for the cylindrical filter Figure 3.1 Schematic of the experimental apparatus used for the panel filter Figure 3.2 Flow charactenstics of the selected filter medium Figure 3.3a Expenmental results vs. simulation results, triangular pleated panel filter. pleat height 1.3 cm, at 1.5 pleatskm Figure 3.3 b Experimental results vs. simulation results, triangular pleated panel filter, pleat height 1.3 cm, at 2.4 pleatskm Figure 3 . 3 ~ Experimental results vs. simulation results, triangular pleated panel filter, pleat height 1.3 cm, at 3 pleatskm Figure 3.3d Experimental results vs. simulation results, tnangular pleated panel filter, pleat height 1.3 cm, at 4 pleatskm Figure 3.4 Figure 3 -5 Figure 3. 6 Figure 4.1 a Figure 4.1 b Figure 4.2 Figure 4.3 Figure 4.4 Figure 4.5 Figure 4.6 Figure 4.7 Figure 4.8 Figure 4.9 Figure 4.10 Figure 4.1 1 Figure 4.12 Experimental results vs. simulation results, triangular pleated panel fiiter, pleat height 1.3 cm, at 1 mis Schematic of the experirnental apparatus used for the cylindrical filter Experimental results vs. simulation results, cylindrical filter, pleat height 1.3 cm, 2.44 pleatdcm Velocity vector diagrams for rectangular pleats, pleat height 1.3 cm. inlet velocity at I m/s Velocity vector diagrams for triangular pleats, pleat height 1.3 cm. inlet velocity at 1 m/s Effect of pleat shape on medium face velocity distribution, rectangular pleats, pleat Iength 1 -3 cm, inlet velocity 1 m/s Effect of pleat shape on medium face velocity distribution. triangular pleats, pleat length 1.3 cm, inlet velocity 1 rn/s Effect of pleat shape on pressure drop, pleat length 1.3 cm. inlet velocity 1 m/s Effect of pleat height. rectangularly pleated panel filter, inlet velocity 1 m/s Effect of pleat height. triangularly pleated cylindrical filter. inlet velocity 1 rn/s Effect of pleat height, cylindrical filter, inlet velocity 1 rnls Variations in rectangular pleat spacing, pleat length 2.0 cm, inlet velocity 1 m/s Effect of approaching velocity, rectangularly pleated panel filter, pleat height 2.0 cm Effect of approaching velocity, tnangularly pleated panel filter, pteat length 2.0 cm Pressure &op ratio vs. velocity ratio, panel filter, pleat length 2.0 cm, velocities : 0.5 m/s and 1 mis Effect of filter configuration, triangularly pleated, pleat length 2.0 cm, inlet velocity 1 mis 56 Figure 4.13 Figure 4.14 Figure 4.15 Figure 5.1 Figure 5.3 Figure 5.3 Figure 5.4 Figure 5.5 Figure 5.6 Figure 5.7a Figure 5.7b Figure 5 . 7 ~ Figure 5.7d Figure 5.7e Figure 5.7f Figure 5.7e Figure 5.8a Channel with varying cross-sectional areas Schematic for medium face velocity calculation Generalized correlation curve for triangularly pleated panel filter Schematic of the multiple panel filter configuration Computational domain Sirnplified computational domain Grid outline and typical mesh distribution lsometnc view of the velocity vector field Velocity vectors viewed in two-dimensional planes Filter medium face velocity distribution. 2 cm gap spacing configuration Filter medium face velocity distribution, 4 cm gap spacing configuration Filter medium face velocity distribution. 6 cm gap spacing configuration Filter medium face velocity distribution, non-uniform gap spacing configuration with 8 cm upstream channel spacing and 4 cm downstream channel spacing Fiiter medium face velocity distribution, comparison between 6 cm gap spaicng configuration with 8 cm upstream channel spacing and 4 cm downstream channei spacing Filter medium face velocity distribution, non-uniform gap spacing c ~ ~ g u r a t i o n with 4 cm upstream channel spacing and 8 cm downstream channel spacing Filter medium face velocity distribution, comparison between 6 cm gap spaicng configuration with 4 cm upstream channel spacing and 8 cm downstream channel spacing Normalized static pressure distribution, 2 cm gap spacing configuration 78 vi i Figure 5.8b Normalized static pressure distribution, 4 cm gap spacing configuration 78 Figure 5 . 8 ~ Normalized static pressure distribution, 6 cm gap spacing configuration 79 Figure 5.8d Normaiized static pressure distribution, non-uniforrn gap spacing configuration with 8 cm upstream channei spacing and 4 cm downstream channel spacing Figure 5.8d Normalized static pressure distribution, non-uniforni gap spacing configuration with 4 cm upstream channel spacing and 8 cm downstream channel spacing viii List of Tables Table 3.1 Physical properties of selected filter medium Table 3.2 Expenmentai results 1.0 Introduction 1.1 What is Computational Fluid Dynamics? The physical aspects of any fluid flow are govemed by three fundamental principles: (1) mass is conserved; (2) Newton's second Iaw (force = mass , acceleration); and (3) energy is conserved. ni ese fundamental physical principles can be expressed in terms of basic mathematical equations, which in their most general form are either integral equations or partial differential equations. Computational Fluid Dynamics (CFD) is the process of replacing the integrals or the partial denvatives in these equations with discretized algebraic foms. which in tum are solved to obtain numbers for the flow field values at discrete points in tirne andor space. The solution methods are mesh-based. where the equations are discretized in either finite-difference, finite-volume or finite-element form. The mesh itself must be defined by the user so that it represents the geometry of the flow domain of interest. Equations for velocity components. pressure. temperature and contaminant concentration are solved at each of the small volumes (called cells or elements) defined by the mesh. 1.2 Why Use Computational Fluid Dynamics? In the 705, due to the limitation of the algorithms and the high cost of cornputers, CFD was used almost exclusively in aircrafi and nuclear power industries. Also, the storage and speed capacities of digital computers were not sufficient to allow CFD to simulate any complicated three-dimensionai geometry. Today, however, this story had changed substantially due to the developments in areas of numerical analysis and in faster and lower-cost computers. In today's CFD, three-dimensional flow field solutions are abundant; they may not be routine in the sense that a great deal of human and computer resources are still frequentiy needed to successfully cany out such three-dimensional solutions, but such solutions are becoming more and more prevalent within industry. Indeed. modern CFD cuts across d l disciplines where the flow of fluid is important, and is increasingly becoming a vital cornponent in the design of industrial products and processes. One such area is concerned with the design of cartridge air filters. Cartridge air filters are used in a variety of industry applications. including automobile air inlet, home furnaces and air conditioners, etc. Cartridge air filters corne in a variety of shapes; the two most popular configurations found in prlctice are tie rectangular panel filter and the cylindrical filter (Figure 1.1). In general, cartridge air filters have several features which distinguish them from other types of air filters. They have two basic components: a housing and a module. The housing holds the filter module and fluid being filtered. It may be permanently mounted ont0 a piece of equipment or disposable. In contras to some other types of filters, the filter module is removable. The module consists of filter medium, seals, and related support matenals. The filter medium is the hem of the cartridge filter since it perfoms the actual separation. Pleated filter medium is often used to increase the effective area of filtration, so reducing the filter medium face velocity and thus the pressure drop across the filter Figure 1. 1 - Panel and Cylindrical canridge filters [ I ] medium. Seals ensure that unfiltered fluid is not allowed to bypass the filter medium. Additional support material is ofien required to maintain the physical integrity of the medium. Through the years the design of cartridge air filters has usually been based on laboratory testing: prototypes are built, tested and modified until a 'best' design is obtained. Although laboratory testing is an invaluable tool of the designer, it suffers a number of drawbacks. Building and testing prototypes is in most cases expensive, time consurning, and often the testing results do not tell the engineer why a design change is having the observed eEect on performance. CFD techniques have the potential to allow the effect of a proposed design change to be evaluated relatively quickly. A computational investigation can be performed with remarkable speed. and the cost of a cornputer nui is, in most applications. lower than the cost of a corresponding expenmental investigation. The output fiom CFD codes gives detailed and complete information. It can provide the values of al1 the relevant variables (such as velocity, pressure, temperature, concentration, turbulence intensity) throughout the domain of interest. A designer can study the implications of hundreds of different configurations in a short period of time and choose the optimum design. 1.3 Motivation Of particular interest to this study is the Ultra Filter, which uses a non-ionizing electric field to trap air-borne particdate in an electncally enhanced filter material [2]. Electrostatic forces are set up within a fibrous mat without intentional charging of the particles; particle capture is enhanced by the combination of polarization forces with inertial forces due to air fiow around the fibers. The design arrangement of the Ultra-Filter is shown in Figure 1.2. Air is introduced into a filter assembly compnsing of three wire meshes held parallel to each other and separated by a 1.3 cm spacing. Pleated fibrous filter matenal is sandwiched between the second and the third meshes. An electric field is maintained within the filter medium by applying 3 kV to 9 kV between the meshes. The important quality about this field is that it is, in general, directed radially inward or outward at the fiber surfaces and that the field is more intense at the fiber surfaces than the intervening spaces [3,4,5,6]. Figure 1.3 is a typical magnifird section of the filter medium showing air streamlines and the electric field. Since the field is nearly radial at the fiber surface, the direction of its most rapid change will be nearly radial, and the polarization force on particles near the fiber will be approximately radial, directed toward the fiber. Particles will thus migrate across streamlines more rapidly than they would fiom inenial effects alone, and have a higher probability of capture than when no field is present. Consequently, the filter matenal captures particles much smaller than its pore size, and this minimizes clogging of the filter. The electrical properties of air at the input and wire rieshes medium Figure 1.2 - Schematic of the ULTRA-Filter design arrangement Figure 1.3 - Typical section of a charged filter medium, showing air streamlines and electric field output of the filter assembly are the same, namely "neutral" (no ionized particles are emitted) . The invention of Ultra-Filter overcomes the common problems found in conventional electrostatic air filters and mechanical filters including the High Efficiency Particdate air filters (HEPA) and the Ultra Low Penetration air filters (tJLPA). Conventional electrostatic air filters operate at very high voltages, which require expensive insulation and safety precautions as well as substantiai power, and they produce ozone which constitutes a health hazard. Mechanical air filters are unable to capture particles smaller than their pore size, and they are also subject to rapid clogging by captured particles. Furthemore, the clogging takes place mostly on the inflow surface of the filter, and the thickness of the filter material for holding particles is not utilized. The constraint on Ultra-Filter? however, is that at high air velocities, the inertial force of the particles may overcome the polarization force and thus the particles may bypass the field. Therefore, the air flow through the filter medium must be maintained at a low velocity to ensure good particle capture efficiency; low velocity also has the advantage of lower pressure drop. High particle capture eficiencies were found for filter medium face velocities in the range fiom 1 cmk to 5 crn/s. Face velocities higher than this range resulted in a dramatic &op in the capture efficient y. A ventilation equiprnent Company, VentMaster Ltd., Mississauga, Ont., developed an indoor electric cooking ventilation system called Kiosk Ventilation System (KVS) using the Ultra-Filter technology (Figure 1.4). This system is a completely self Figure 1.4 - Kiosk Ventilation System REAR VlRN L E R StDE Vl FN IEMIZED PAMS UST 1 j C:eaned exhaus: discharge grill 1 10 1 Fan wheeVinlet wne 2 ( 40% Pre-filter / 11 l Drive motor 3 1 95% Medium filter / 12 1 Fan shaftheanngs 4 1 99% HE?A filter 1 13 1 Conml mnel S 1 Fire damoer 1 14 1 Acoustic silencer , 6 1 Odor control sgray system (optionaO 1 15 1 Cooking aouliance ci mi t breaker 7 1 Pressure sensor swctc!es/firesat 1 16 ( Coaking a~oliance terminal blcck 8 1 Hinged acctss doars 1 17 ) Cycio Glean grease filter 9 1 Fre suppression q s e m 1 18 ( Mctncai connedon Figure 1.5 - Geometry details of the Kiosk Ventilation System 9 contained exhaust & make-up air system; it is designed for cooking in buildings where standard exhaust ducthg is not practicd, such as food kiosks in shopping malls and office building. The detailed geometry of the complete system is shown in Figure 1 S. Due to the space constraint and the complexity of the effects of pleating, this Company has experienced certain difficulties in optimizing the filter geometry design in order to achieve the required medium face velocity and to attain minimum filter pressure drop. In order for the filter of this invention to accomplish its objectives, a detailed optimization parametric study on the pleating effect and the filter configuration was necessary. 1.4 Literature Review Most of the early studies of porous media flow were based on Darcy's law [7]. Darcy observed that the pressure drop across a flat filter medium is directly proportional to the rate of fluid flow through them. In its simplest f om, Darcy's law is: I, Where p is the fluid viscosity, v is the velocity vector, and k is a constant of proportionality depending on the filter medium structure. Several models based on Stoke's equation of creeping flow have been proposed to justifi Darcy's law. Stoke's equation is: These included the ce11 models of Kuwabara [8]. He developed the classical 'cell' model which provided an approximate method of calculating the forces experienced by randornly distributed spheres or parallel circuiar cylinders in Stoke's flow. The ce11 model was evaluated by Henry and Ariman [9]. They solved StokeTs equation over an array of cylinders and the results agreed well with Kuwabara's model. Fardi and Liu [10,11] also modeled Stoke's flow over a staggered array of rectangular fibers. Although Darcy's law is well established for flow through fibrous filters, it has two major limitations: (1) the flow rate has to be low; (2) Darcy's law is a first order differential equation, in contmst to Stoke's equation which is a second order differential equation; it is dificult to match the solutions of the two equations at the boundary of the free fluid and the porous medium. To rernove the second limitation, Brinkman 1121 developed a semiempincal equation by adding a body darnping force proportional to the velocity in addition to viscous and pressure forces in DarcyTs equation: Where p, is defined as the effective viscosity, which is a fitting parameter to be used for fluid inside the porous medium. Brinkman's equation accounted for the interaction of the fluid with the porous medium, and hence was known as the modified Darcy's law. Numerous experimental works have been done to establish the validity of the Brinkman's equation [1 jT14,1 51. To remove the first limitation and make it applicable to higher flowrates, Darcy's law was M e r modified [16,17] by incorporating a convective term: Where E is the porosity of the filter medium. Obviously, more complexities are presented for pleated filter medium. The pressure drop across a pleated filter medium is different fiom that across a flat sheet medium. It is a function of pleat height. pleat shape, filter medium charactenstics, filter configuration, and air velocity. Currently, there is limited information on the design of pleated air filters available in the literature. Yu and Goulding [18,19] developed a semi-analytical method to model rectangularly pleated panel filters. They modeled the flow field in the pleat spacing as channel flow with suction or injection prescnbed at the bounding walls. The pleat height was divided into finite elements with uniform mass addition and extraction applied to each. The pressure drop across the wall was calculated using Darcy's law, and then the flow velocity at the wall was calculated based on the filter media flow characteristics. The final solution was obtained by applying a numerical iterative method dong the pleat channel. Because Darcy's law is only valid at a low Reynolds number, i.e., the viscosity dominated region, this model c m be used only to analyze panel filters operating at a low flow rate. Furthemore, the effects of developing flow, flow contraction, flow expansion, and reduced permeability at the corner of the pleat were neglected. Chen and Pui [20,21] also developed a finite element model to calculate the total pressure &op across rectangularly pleated filter panels. The model included al1 the effects that were neglected by Yu and Goulding's model. The upstream and downstream flow fields were modeled as steady laminar flows, and a uniform velocity profile was assumed at the far upstream. The flow passing through the filter media was modeled by the Darcy-Lapwood-BBnkman equation (equation 1.4). The governing equations were solved using a numencal fmite element method with a nine-node Lagrangian element. The numencal results agreed well with the expenmental data and the analytical model of Yu and Goulding [19]. No numerical rnodel has been developed for triangularly pleated panel air filters and cylindncal air filters. 1.5 Objectives The objectives of this snidy can be summarized as follows: 1) To demonstrate the use of a commercial available computational fluid dynamics code, FLUENT, in simulating flow through pleated air filters. 2) To examine the eEects of air velocity, pleat geometry (length, spacing), pleat shape (triangular, rectangular), filter configuration (panel, cylindncal) on the filter pressure &op. 3) Use nondimension analysis and information gained in (2) to obtain a correlation design curve for triangularly pleated air filten. 4) To develop a three-dimensional cornputer model for a multiple panel filter configuration and investigate the dependence of filter medium face velocity and pressure drop on the filter geometry. 2.0 Mode1 Development 2.1 Introduction to FLUENT The simulations were done using FLUENT, a commercial CFD code for modeling fluid flow, heat transfer, and chemical reaction. FLUENT can mode1 a wide range of physical phenomena, including: 2D/3D geometries in Cartesian, cylindncal or general curvilinear coordinates; steady state or transient flow; incompressible or compressible flow; laminar or turbulent fiow; conduction/convection/radiation heat transfer, and flow through porous media. FLUENT models b i s wide range of phenomena by solving the conservation equations for mas , momentum, energy, and chemical species using the finite volume method. The goveming equations are discretized on each finite volume or grid. A nonstaggered system is used for storage of discrete velocities and pressures. Interpolation is accomplished via a first-order, Power-Law scheme or optionally via higher order upwind schemes. The equations are solved using the SIMPLEC algorithm with an iterative line-by-line matrix solver and multignd acceleration. A basic understanding of the above techniques will be helpful here, and in later chapters as well. Hence, the following section contains a brief outline of the relevant principles of the finite volume method. 2.1.1 The Finite Volume Method FLENT employs what could be termed a grid-based geometry, in which the geometry of the mode1 is detemined by control volumes defined by the grid [22]. Figure 2.1 illustrates the grid definition and ce11 nurnbering system used by FLUENT. The grid lines define the boundaries of control volumes or cells. The ce11 center 0,J) is located at the geornetrk center of the control volume or ce11 (I,J). This ce11 center is the storage for al1 dependent variables, such as: pressure, temperature, velocity, etc. Iine I I (1-1 )'h lm gnd grid line line Figure 2.1 - Grid lines, nodes and control volumes in FLUENT FLUENT solves the goveming partial differential equations for the conservation of mas, momenhim, energy and chernical species in a general form which can be written in cartesian tensor notation as : where + is the conserved quantity, and the first term on the left hand side of diis equation signifies the rate of change of the total arnount of property t$ in the control volume (zero for steady flow). The second term is the convection term which represents the net rate of decrease of property 4 due to convection. The fust term on the right hand side of the equation is the diaision term which represents the net rate of increase of property 4 due to diffusion, and the last term is the source t e m which gives the rate of increase of property t$ as a result of sources inside the fluid element. The equations are reduced to their finite-difference analogs by integration over the computational ceils into which the domain is divided. Me r the integration of equations of the form of Equation 2.1. the resulting algebraic equations can be written in the following common fom: where the summation is over the neighboring finite difference cells. The A' s are coefficients which contain contributions fkom the convective and diffusive fluxes and Sc and S, are the components of the linearized source term, Sa = Sc + Each control volume in a FLUENT mode1 has a cell type. Ce11 types are assigned as part of the probiem setup procedure, which defines the way in which the ce11 is treated during the solution process. In other words, the ce11 type tells FLUENT whether the control volume is filled with fluid, or if the control volume defines a wall, inlet, outlet, etc. 2.1.2 Solution Techniques The set of simultaneous algebraic equations is solved by a semi-implicit iterative scheme: 1) The u,v, and w momennim equations are each solved in tum using current values for pressure, in order to update the velocity field. 2) Since the velocities obtained in step 1 may not satisfy the mass continuity equation locally, a pressure correction equation is derived fiorn the continuity equation and the linearized momentum equations. This equation is then solved to obtain the necessary corrections to the pressure and velocity fields such that continuity is achieved. 3) Any auxiliary equations (e.g., enthalpy. species conservation, or any additional quantities) are solved using the previously updated values of the other variables. 4) The fluid properties are updated. 5) A check for convergence of the equation set is made. These steps are continued until the error has decreased to a required value. The accuracy of the solution is govemed by the number of cells in the grid. In general, the larger the number of cells the better the solution accuracy. Both the accuracy of a solution and its cost in terms of necessary computer hardware and computing time are dependent on the fineness of the grid. It is the usual practice to start the problem using coarse gnd and refine the grid until no further change is seen in the converged solution. 2.2 Mode1 Descriptions The assurnptions made in both panel filter model and cylindrical filter mode1 for filter pleating analysis were: 1. two-dimensional geometrical configuration 2. steady-state laminar flow 3. the fluid has the properties of air 4. unifonn velocity profile at the inlet of the flow domain The filter medium was modeied using FLUENT'S porous ceil model, which solves the mornentum equation augmented by a general momentwn sink: where k and C2 are defined as the permeability and the inertial factor of the porous medium, respectively. The inertial factor provides a correction for inertial losses in the porous medium at high flow velocity. Both constants have to be determined empiricaliy . This equation contributes to the pressure gradient in the porous ceil, creating a pressure drop that is in proportion to the flow velocity (or velocity squared). In addition, the porous cells are 100% open, so the fluid-medium interaction is not modeled; this may have a significant impact in transient flows since it irnpiies that the transit time for flow through the medium is not correctly represented by FLUENT. 2.2.1 Panel filter model Panel filters were modeled as a series of channels with either triangular or rectangular cross-section. Because of geometrical symrnetry, the computational domains for both rectangular and tnangular pleats c m be simplified as shown in Figure 2.2a and 2.3a. The symrnetry boundary conditions were imposed on the flow boundaries, and a uniform velocity profile was specified at the idet boundary. Note that for the mangular pleat model, the thickness of the filter medium in the flow direction varies with the pleating angle. A typical rrs h for each pleat shape is shown in Fig 2.2b and 2.3b. 2.2.2 Cylindricai Filter Mode1 The cylindrical filter configuration modeled is shown in Figure 2.4. Air flows into the filter through the open end and exits circumferentially through the pleated filter medium. Since the purpose of this analysis was to shidy the effect of filter configuration on the pleating design, the flow through the pleated filter medium was assumed uniform. This also reduced the problem to two-dimensions. pl eat ed f i l t e r me d i u m / O ppr OQ c hi1713 vel oci t y t--- r1 + Figure 2.4 - Schematic of the modeled cylindrical ----- upst r ean channel downstrean chonne( - - - - - , - , - 1 W : pl eat spocing L : p( eat height h : channel hot f - wi dt h t : f i l t er me di um thi ckness figure 2.2a - Computational domain for the rectangularly pleated filter medium Figure 2.2b - Typical mesh distribution for the rectangularly pleated filter medium Opproa ching vet oc~t y W : pl eat spacing L : p l e o t height t : f i l t e r medium thi ckness Figure 2.3a - Computational domain for the iangularly pleated filter medium Figure 2.3b - Typical mesh distribution for the triangularly pleated filter medium For cylindrical filter codiguration, the downstream pleat spacing is relatively larger than the upstream pleat spacing. This was modeled using polar coordinates, and since the flow repeats every pleat, our mode1 needed only a sector angle equai to one pleat spacing with cyclic boundary conditions imposed at the circumferential flow boundaries. The computationai domain and a typical mesh are shown in Figure 2.5a and 2.5b. There is no special coding within FLUENT to cope with the case of a two-dimensional flow in which the axial coordinate is neglected. Therefore, symmetry boundary conditions were imposed at the axial flow boundaries to perfonn pseudo two-dimensional R-8 calcuIations, i.e., there are only three cells in the axiai- direction. he symmetry cells apply a zero-gradient boundary condition which is equivalent to a two-dimensional domain. Perlodic boundaries approaching vei oci ty Figure 2.5a - Computational domain for the triangularly pieated filter medium with cylindricai filter configuraiton Figure 2.Sb - Typicd mesh distribution for the triangularly pleated filter medium with cylindrical f i l ter configuration 3.0 Experimental Validation In order to validate the FLUENT models, pressure drop expenments were perfonned for a rectangular panel filter and a cylindrical filter. Both filters were triangularly pleated with a 1.3 cm pleat height. The filter medium used was the DID0/4/40 filter medium, obtained fiom Vent Master Ltd. The specification of this filter medium is shown in Table TYPE BASIC WEIGHT ( d m3 100 % cellulose Table 3.1 - Physicai Properties of Selected Filter Medium PERMEABILITY c d s at 125 pa 122 3.1 Flat Sheet Testing - THICKNESS mm The flow characteristics of the filter medium was obtained by flat sheet testing. The apparatus used is s h o w in Figure 3.1 (note that apparatus was also used for the pleated panel filter testing). The flat filter medium was mounted at the i det of the plexiglas duct which has a cross-section of 30 cm x 30 cm. An elecuic blower (KG-XL, Kanalflakt Inc., Sarasota, FL) was used to draw air into the duct through the filter medium. The pressure drop across the filter panel was measured by a pressure gauge (Magnehelic Gage, N D 46360, Dwyer Instruments Inc., MICH) mounted downstrearn of the filter. The approaching air velocities were varied by manually adjusting the speed of the electric Figure 3.1 - Schematic of the panel filter pressure drop measurement setup blower. Velocity measurements were performed at nine grid points at the panel filter face using a hot wire anemometer (Kun Ltd.). and the average of the nine rneasurements was taken as the filter medium face velocity. Figure 3.2 shows the measured pressure drop across the filter medium as a function of medium face veiocity. The data were c w e fitted to a second order polynornial with zero constant term to obtain k and Ci (permeability and inertial factor, see Equation 2.3) for input to FLUENT models. The resulting fitted equation is: AP = 13. 32~' + 190.79~ and k and C2 were found to be 4.17 x 1 O-' ' rn2 and 4.45 x 1 o4 rn-', respectively. 3.2 Rectangular Panel Filter h e apparatus used for testing the pleated rectangular panel filter is the same as for the flat sheet testing (Figure 3.1). The filter panel was mounted at the inlet of the plexiglas duct. Gaskets were designed to hold and suaport the pleated filter medium. Again, the Figure 3.2 - Filter medium flow characteristics pressure drop across the pleated filter panel was rneasured by the sarne pressure gauge meter mounted downstream, and the velocity measurernents were performed at nine grid points at the filter panel face using the hot wire anemometer, with the average value taken as the approaching air velocity. The pleat count was varied from 0.9 pleatskm to 4.5 pleatskm, and 4 to 7 pressure drop readings were taken for each pleat count with approaching velocities varied fiom 0.5 m/s to 2.0 d s (shown in Table 3.2). Figure 3.3 shows the cornparison of the experimental results (pressure &op vs. velocity at each pleat count) with the FLUENT mode1 results. It can be seen that both results agreed very well. Because the approaching velocities were varied by manually adjusting the speed of the elecic blower, it was dificult to obtain the same velocity reading for each pleat count. For the purpose of comparing the experimental results with the FLUENT mode1 results with regard to filter pressure &op vs. pleat count per unit Iength. the measured data were fitted to a curve for each pleat count. Pressure drop was then calculated from this curve with the corresponding velocity used in FLUENT models and compared with the pressure drop calculated fiom the FLUENT models. It is interesting to noted that for al1 pleat counts measured, the resulting data were best fitted to a power curve. Figure 3.4 shows a cornparison between the results of simulation and experiment (filter pressure drop vs. pleat count). Both results agreed quite well and demonstrate the charactenstic 'U' shape curve. Pleating reduces the medium face velocity and thus, the pressure drop through the filter medium; however, excessive pleating causes the pressure drop to rise again resulting from the viscous drag in the pleat channel. The optimal pleat count occurs when the combination of the pressure drop through the filter medium and velocity ( ds ) OS9 pressure &op @a) 30 f 1.19 1.54 1.64 2 pleatkm velocity ( d s ) L 0.7 1 0.8 1 0.9 1.5 pleatkm velocity (ds) 0.52 0.89 0.52 0.98 velocity (mis) 0.63 1 .O6 1.35 1.5 1.75 3.5 pleatlcm velocity (m/s) 0.57 ' 42 45 6Q pressure drop (pa) 25 40 60 75 82 pressure drop @a) Table 3.2 - Expenmental resufts pressure drop @a) 21 50 56 65 1 75 pressure drop @a) 20 20 40 1 ' 1.09 1.25 1.39 1.67 1.90 2.4 pleatkrn velocity (m/s) 0.5 1 velocity (mk) 0.69 0.84 1.18 1.51 1.68 4 pleaUcrn pressure drop @a) 25 4 27 45 55 62 \ velocity (m/s) 0.43 45 50 55 65 70 pressure drop @a) 15 pressure drop @a) 25 0.94 1.35 1.56 1.75 4.5 pleatkm velocity (rn/s) 0.46 0.76 40 67 80 87 4 pressure drop @a) 38 65 Y - O 0.5 1 1.5 2 velocity (mis) Figure 3.3a - Experimental results vs. simulation results, triangularly pleated panel filter, pleat height 1.3 cm, at 1.5 pleatdcm. velocity (m/s) 80 - 70 - l 60 -. 50 40 - , 30 - 20 - I O - O , Figure 3.3 b - Experimental results vs. simulation results, triangularly pleated panel filtcr, pleat height 1.3 cm, at 2.4 pleatdcm. I s i mu l a t i o n A 7 1 I O 0.5 1 1.5 2 velocity (m/s) Figure 3 . 3 ~ - Experimenta! resuits vs. simulation results, triangulariy pleated panel filter, pleat height 1.3 cm, at 3 pleatdcm. O OS 1 1.5 2 velocity (m/s) Figure 3.3d - Experirnental resuits vs. simulation results, triangularly pleated panel filter, pleat height 1.3 cm, at 4 pleats/cm. 2 3 4 5 pleat countlcm 4 Figure 3 .? - Experimentai results vs. simulation results, triangularly pleated panel filter, pleat height 1.3 cm, at 1 d s . I I I T mediun resi st anco viscous Force doninated region donina t e d region - 0 - - , - A experiment -simulation the viscous drag in the pleat channel is a minimum. The discrepancy between the experimental results and numerical predictions in the high pleat count region is mainly due to the pleat bunching eEect. It was observed during the experirnent that pleat bunching occurred at approximately 3 pleatskm, which caused a highly non-uniform velocity distribution at the filter medium face. The effect of pleat punching becarne more senous with increasing pleat count; at 4.5 pleatdcm, the pressure drop rise rapidiy. This reveais the thickmess and the flexibility of the filter medium are ds o important factors in pleat optirnization. Other possible causes of the discrepancy are: (1) the error associated with the readings from the pressure gauge, which was taken as one half the smallest division on the scale; in our case it was 2.5 Pa. (2) the error associated with the readings from the hot wire anemometer, also taken as one half of the smdlest division on the scaie, and in our case it was 2.6 cm/s (- 2.4 Pa, obtained from the filter medium characteristics curve. see Figure 3.2). Also, the gaskets holding the filter medium created an additional pressure drop (flow expansion downstrearn of the filter panel) which was not accounted for in the FLUENT models. 3.3 Cylindrical Filter Figure 3.5 shows a schematic diagram of the apparatus used to test the cylindrical filter. Experiment procedures were similar to the panel filter measurement. Velocity measurements were performed at the HEPA filter face using the hot wire anemometer; the obtained velocity was convened to the approaching velocity at inlet of the cylindrical filter housing using the area ratio (the cross-section area of the duct to the cross-section pr essur e diFferentirii cylindrica fil t er --- exhoust --- ai r blower HfPA fi l t <l r Figure 3.5 - Schematic of the cylindrical filter pressure drop measurement setup area of the cylindrical filter). Pressure drop across the filter was measured by the pressure gauge meter. Experiments were performed for one pleat count only (2.4 pleatskm). As stated previously, we were only interested in the effect of filter configuration on pleating design, not the flow pattern inside the cylindrical filter. Since the only effect was the change in pleat geometry, measurements of more pleat counu were not necessary. Figure 3.6 shows the cornparison of the simulation results with the experimental results. It c m be seen that the pressure drop fiom expenment was higher than the mode1 prediction throughout the whole velocity range. This was expected since the pressure drop reported fiom the experiment included the additional losses resulting &om 80w contraction and flow expansion at the filter inlet. velocity (rn/s) Figure 3.6 - Expenmental results vs. simulation results, cylinrical filter, pleat height 1.3 cm. 2.44 pleatskm. 4.0 Results and Discussion This chapter provides a detailed parametric study of the air filter pleating design using the FLUENT models descnbed in Chapter 2. The first section examines the effects of factors that influence pressure &op and the flow pattern across a pleated filter medium. The factors studied were: pleat geomey (pleat shape, pleat height, pleat spacing); air velocity; and filter configuration (panel filter and cylindrical filter). The second section presents a general correlation design curve for the design of triangularly pleated air filters. 4.1 Anaiysis of Optimization Parameters Cases were simulated for both panel filters (triangularly pleated and rectangular pleated) and cylindrical filters (triangularly pleated). Approaching air velocities were set at 0.5 m/s and 1 mk; Pleat heights investigated were 1.3 cm and 2 cm. Dm0 - 4/40 filter medium properties were used for the entire analysis. Note that the design pleat height for the ULTRA-Filter is about 1.3 cm (OS"), other pleat heights and velocities used in the analysis were chosen for convenience. 4.1.1 Effects of pleat geometry 4.1.1.1 Effect of pleat shape Air filters are usually pleated using corrugated separators, spacer threads, or forrning techniques [23]. Generally, pleats are either rectangular or tnanguiar. The flow field 36 The In the in a rectangular pleat channel is different fiom that in a triangular pleat channel, and this difference in flow pattern may significantly influence the filter pressure drop and particle capture eficiency. F1o.w Pattern Figure 4. la-b show some typical flow diagrams at different pleat count for both pleat shapes. It can be seen that with a rectangular pleat configuration, the fluid contracts as it reaches the pleated medium. Most of the fluid enters the upstream pleat channel while a srnall fiaction passes through the front end of the pleat directly. The fluid entenng the upstream channel is accelerated and separates fiom the inner surface of the pleat channel because of the reduction in the flow cross sectional area. The intensity of fiow separation increases wirh higher pleat count. Following this, the flow gradually spreads and as a result of fiuid viscosity, the velocity drops steeply to nearly zero at the fluid-medium interface, i.e., there fonns a thin boundary layer whose thickness increases with distance fiom the inlet. Since the rnass of the fluid decreases dong the pleat channel, and pleat channel cross sectional area is constant, the flow decelerates dong the pleat channel. Upon exiting the filter medium, the flow then enters the downstrearn channel, and the process is repeated in reverse. The flow acceleration, in this case, is due to the mass injection from the fluid-medium interface. Flow recirculation can be seen at the channel exit resulting fiom flow expansion. The intensity of flow expansion also increases with higher pleat count. , triangular pleat has the maximum cross-sectional area at the inlet and outlet. upstream channel, the cross-sectional area in the direction of the air flowing Figure 4. la - Velocity vector diagrams for rectangular plats, pleat height 1.3 cm, iniet velocity at 1 mls Figure 4.1 b - Velocity vector diagrams for trianguiar pleats, pleat height 1.3 cm, idet velocity at I m/s through it decreases, resulting in nearly inviscid flow through the pleat channel. Upon exiting the pleat, the cross-sectional area increases, which minirnizes the flow acceleration and thus the pressure drop in the downstrearn channel. As already discussed in Chapter 1, the particle capture efficiency of the ULTRA- Filter varies significantly with the medium face velocity (the air velocity crossing the filter medium). One concem in this study is whether the pleat shape affects the distribution of the medium face velocity, and thus the particle capture eficiency. Plots of medium face velocity along the pleat channel at different pleat count for the two pleat shapes (rectangular and triangular) are shown in Figure 4.2 - 4.3. It can be seen that for both types of pleats. the medium fce velocity increases along the pleat channel. For trianguia. pleats (see Figure 4. 3, the velocity variation is relatively smdl (within 1040% of the average value). However for rectangular pleats, the velocity variation is 60-100% of the average value for the three pleat counts examined (see Figure 4.2). Also, the non-uniformity of velocity is seen to increase with higher pleat count for both pleat shapes, probably due to the higher inertial effect resulting fiom the reduction of flow channel area. Pressure drop The pressure drop through both types of pleat channels is caused by three mechanisms: the entrance loss resulting fiom flow separation at the inlet and the subsequent flow deceleration; the pressure drop dong the pleat channel resulting from viscous drag; and the exit loss resulting from flow separation at the edge of the exit. Clearly, fiom the velocity vector diagrams. the triangular pleat shape is more aerodynamically favorable over the rectangular pleat shape: i t has more srnoother 0.325 0.65 0.975 distance along pleat channel (cm) Figure 4.2 - Effect of pleat shape on medium face velocity, rectangular pleats, pleat height 1.3 cm, inlet velocity 1 d s . 8 8 ( - - 2.7 pleatslcrn 1 8 - - - 3.85 pleatslcrn I b I 0.325 0.65 0.975 distance along pleat channel (cm) Figure 4.3 - Effect of pleat shape on medium face velocity, triangulsr pleats, pleat length 1 -3 cm, inlet velocity 1 m/s. streamlines at the i det and outlet, so the entrance and exit losses are rninirnized; also the flow does not accelerate in the downstream channel which fiirther reduces pressure loss. However, note that the rectangular pleats provide a larger filter medium area than aiangular pleats at the same pleat count, which means rectangular pleats have lower medium face velocity and thus lower pressure drop through the filter medium. Figure 4.4 is a cornparison of the two pleat shapes with regard to filter pressure drop. As expected, the rectangular pleats have a lower pressure drop than niangular pleats in the medium resistance dominated region resulting fiom lower medium face velocity, and a higher pressure drop in the viscous dominated region resulting from the higher viscous drag in the flow channels. 4.1.1.2 Effect of pleat height This section examines the effect of pleat height on the optimal pleating design for both panel filters and cylindncal filters. For rectangularly pleated panel filters (see Figure 4 3 , with a larger pleat height, the optimal pleat count and the pressure drop decrease whereas the pressure drop in the viscous force dominated region (i.e., the region where the viscous drag is more important than the pressure drop through the fiiter medium) rises more dramatically. This is because in the medium resistance dorninated region (i.e., the region where the pressure drop through the filter medium is more important than the viscous drag), increasing the pleat height increases the effective filter medium area, which further reduces the medium face velocity and thus the pressure drop. However, the viscous drag also increases due to the longer 3 4 5 pleat countlcm Figure 4.4 - Effect of pleat shape on pressure drop, pleat height 1.3 cm, iniet velocity 1 m/s 2 3 4 pleat countkm Figure 4.5 - Effect of pleat height, rectangularly pleated panel filter, inlet velocity 1 m/s. flow channel; this resuits in a lower optimal pleat count and a higher pressure &op in the viscous dominated region. The effect of pleat height on the triangularly pleated panel filter is show in Figure 4.6. It can be seen that for the two pleat lengths simulated (1.3 cm and 2.0 cm), increasing the pleat height reduces the pressure drop throughout the entire pleat cour& and only a slight decrease of the optimal pleat count. This again indicates that the viscous drag in a triangular pleat channel is smaller than that in a rectangular pleat channel. So for long pleats, triangular pleats could provide a higher optimal pleat count and a lower pressure drop than rectangular pleats. The effect of pleat height on the cylindrical filter is shown in Figure 4.7. The trend is similar to the tnangularly pleated panel filter. 4.1.13 Effect of variation of pleat channel spacing Yu [19] showed that for a rectangularly pleated channel, the pressure loss in the downstream spacing is significantly larger than that in the upstream spacing due to the increase of momentum resulting fiom mass addition and flow acceleration. He suspected a funher reduction of pressure drop is possible by increasing the downstream pleat spacing and simultaneously reducing the upstream pleat spacing. In order to test this hypothesis, simulations were performed for rectangular pleats at 4.5 pleatskm with difierent channel spacing ratio (i.e., the ratio of downstream channel spacing to upstream channel spacing). The result is shown in Figure 4.8. Clearly the optimal channel spacing ratio is one (when downstream channel spacing equals the upstream spacing, in this case 0.375 mm). The reason is that although the pleat count/cm Figure 4.6 - Effect of pleat height, triangularly pleated panel filter, inlet velocity 1 d s . 2 3 4 5 pleat count/cm Figure 4.7 - Effect of pleat height, cylindrical filter, inlet velocity 1 ds. I I l downs t rean Chonnet 0.125 0.25 0.3 75 0.5 0.625 0.75 downstream spacing Figure 4. 8 - Variations in nctangular pleat spacing, pleat height 2.0 cm, inlet velocity 1 m/ s downstream channel has a higher pressure drop, any reduction of the upstream channel spacing will increase not only the viscous drag in the upstream channel, but also the hct i on of fluid passing directly through the front end of the pleat, resulting in a higher pressure drop through the filter medium. 4.1.2 Effect of air velocity The effect on pressure drop of varying approaching velocity for rectangulariy pleated filter is shown in Figure 4.9, and for triangularly pleated filter is s hom in Figure 4.10. With a higher face velocity, the pressure drop through the filter medium and the viscous drag in the pleat channel both increase, which increases the pressure drop at al1 pleat count. For a flat sheet of filter medium. the pressure drop ratio at two different approaching air velocities is the same as the velocity ratio at low velocities, because the inertial correction t e ms in equation (2.3) can be neglected and reduced to Darcy's equation (equation 1.1 ). However, Chen et al. [2 1 ] pointed out that based on their numerical results, the pressure drop ratio for a rectangularly pleated filter medium should also be the same as the velocity ratio at low velocities (the velocity range they investigated was fkom 0.125 m/s to 1.255 d s ) . Figure 4.1 1 compares the prcssure drop ratio for two approaching air velocities ( 0.5 ml s and 1 d s ) with the approaching air velocity ratio (2.0) as a function of pleat count. It cm be seen that for both pleat shapes, the pressure drop ratios were higher than the velocity ratio throughout the entire pleat count. This may be explained by considerinp the flow in 1 2 3 4 5 pleat countkm Figure 4.9 - Effect of approaching veiocity, rectangularly pieated filter, pleat height 2 cm. 2 3 4 pleat count/cm Figure 4.1 O - Effect of approaching velocity, tnangularly pleated panel filter, pleat height 2 cm. both pleat channel as intemal channel flows; there is an entrance region where the inviscid upstrearn flow converges and enters the channel [24]. Viscous boundary iayers grow downstream as a result of fluid viscosity. At a finite distance from the entrance (called entrance 1engt.h) the boundary layen merge and the channel flow is then entirely Mscous; the flow is then said to be flly developed. Downstream of this region, the wall shear is constant, and the pressure &op is proportional to the velocity and decreases linearly with distance in the flow direction. However, within the entrance length, the pressure drop is significantly higher than that in the fully developed region. This is because additional pressure forces are needed to acceferate the center-core flow in order to maintain the incompressible continuity requirement. For laminar flow, the entrance length Le takes the form [24]: where d is the channel spacing, and Re is the Reynolds number which is proportional to the flow velocity. Therefore, the entrance length increases with increasing approaching flow velocity, resulting in a larger pressure drop ratio than the corresponding velocity ratio. Also, the viscous drag along the pleat channels is proportional to velocity squared. From Figure 4.1 1, the discrepancy between the pressure drop ratio and the velocity ratio is seen more significant for rectangular pleats; this is because the pressure losses at the rectangular pleat channel inlet and exit are also proportional to the velocity squared [24]. Whereas these losses are minimized for triangular pleat channels (as discussed in section 4.1.1.1). 4.1.3 Effect of filter configuration The effect of filter configuration (panel filter vs. cylindrical filter) on pleating design is shown in Figure 4.12. It c m be seen that with the increase in the downstream channel spacing (as mentioned previously, the cylindncal filter medium face velocity is assurned uniform in this analysis, so the only difference between the pleats in cylindrical and panel filter configuration is the downstream pleat spacing), the pressure drop vs. pleat count curve for the panel filter configuration shifts to die right, Le., cylindrical filter provides a higher optimal pleat count. This is expected since the increase in downstream channel spacing M e r reduces the flow acceleration and viscous drag in the viscous dominated region, but the reduction of filter medium area results in a higher pressure drop in the medium resistance dominated region. 4.2 Nondimensional Analysis As mentioned previously, the optimal- pleat count exists when the pressure drop through the filter medium is the same as the pressure drop through the pleat channel. If an expression cm be obtained for each of these two pressure drop in terms of pleat count, pleat height, filter medium thickness, and filter medium characteristics, then the ratio of these two pressure drop can be used to normalize al1 the points in the x- axis in the pressure drop vs. pleat count curve, and the Y-axis c m be normalized by dividing the pressure drop by the minimum pressure drop. The resulting - O O cylindrical - panel k 2 3 4 5 pleat countkm Figure 4.12 - Effect of filter configuration, triangularly pleated, pleat height 2.0 cm, inlet velocity I d s . dimensionless correlation c w e c m be used to assess the pressure drop performance of a pleated air filter with different combinations of parameters @lest count, p h height, filter medium thickness, filter medium cbaracteristics). Chen et al. [20] obtained a design c w e for rectangdarly pleated panel filtea. For the purpose of this snidy, we will perform dimensional analysis to obtain a generalized correlation design c w e for triangularly pleated panel air filters. The pressure diop through the filter medium can be approximated as: where u, is the medium face velocity and t is the medium thickness. Note that this is an approximation of Darcy's equation (equation 1.1). The inertial correction factor in equation 2.3 is neglected since o d y low medium face velocity cases were investigated in our study (in the order of 0.1 m/s or less). The flow through the triangular plear channei can be approximated as flow through a channel with varying cross-sectional areas (see Figure 4.13). Assuming the channel has Iength L which the pressure drop Q is imposed, allowed the width w to Vary slowly w(x), while the channel has a characteristic width W. w( ?O Figure 4.13 - Channel with varying cross-sectional areas The velocity scale for the x direction is assurned to be thal for flow in a straight channel [ 25] , that is: The transverse velocity v which is much srnaller and can be estimated h m the fiom the continuity equation as follows: Denoting thev velocity scale by v, , and assuming the length scale in the x and y directions are L and W respectively, the terms can be estimated as The vertical velocity scale is then: Consider the y-momentum equation. From this equation we c m estimate the size of the y pressure gradient. The terms have the following sizes: W With the assumption that - is small, then the largest term above is the viscous terni L a 2 v w p- . Al1 the other terms of order - are negligible. Hence, by using equation ay2 L 4.3, we have: w The y pressure gradient will be smaller than the x pressure gradient by a factor - ; L therefore, we c m take p as a function of x done. The x-momenhun equation is considered next. The equation is: Estimates for the size of each term are: p u p pu, w AP + P%W + pu., +-=- - L~ L* L L~ w 2 W Again, assuming - is very small, the dominant terms are: L Therefore, with the assumption of a small wall slope. Le., srna11 pieat spacing, the dominant pressure drop across the triangular pleat channel is due to viscous drag. Let the approaching air velocity be u , (refer to Figure 2.3a). the characteristic velocity in the pleat channel, uscm be estimated as: and the characteristic medium face velocity, u,,,, c m be estimated using mas consemation principle (see Figure 4.14): IB = pleat spacing L = pleat height t = filter medium thickness -L-- I Figure 4.14 - Schematic for medium face velocity calculation Using equations (4.2), (4.12). (4.13) and (4.14), the ratio of the viscous drag. Ap, to the pressure drop through the filter medium, Ap,, is: Since W-L. equation 4.15 becomes: K = a constant defined as the pressure drop per unit medium face velocity, f/k. which is cornrnonly used in filtration industry [20]. E = inlet flow width = (W-2t) The pressure drop results for the triangular pieats at different pleat heights (1.3 cm, 2.0 cm and 3.6 cm) were plotted using the nondimensional parameter (equation 4.16) as the abscissa and normalizing the total pressure drop with the minimum pressure drop. The resulting correlation c w e is shown in Figure 4.15 together with a logarithmic plot to show the details of low value data. This c w e can be used to obtain the optimum combination of pleat length and pleat count for triangularly ~L*/(KYV~E) Figure 4.15 - Generalized correlation c w e for triangular pleated panel filter pleated air filters using the DDO-4/40 filter medium. 3 2.5 4, A 2 ; r - 4 b 0 2 1.5 5 C, d 1 0.5 3 - 2.5 2 - w r a 1.5 s s 1 - 0.5 - - -- - - O 1 I 1 O 1 2 3 4 41.3 cm 2.0 cm r 3.6 cm O 0.001 0.1 1 O - ZL~/(I(KW'E) 5.0 Three-dimensional Simulation of the Multiple Panel Filter Configuration 5.1 Introduction As rnentioned previously, the particle capture efficiency of the ULTRA filter varies greatly with the filter medium face velocity. A multiple panel filter configuration incorporating the ULTRA-Filter technology has been proposed to be used in the Kiosk Ventilation System (see Figure 5.1). This configuration is meant to minimize the medium face velocity by fully utilizing available space inside KVS, and this configuration has die advantage of being easy to manufacture. The space available for the overall multiple panel filter assembly is 61 cm x 61 cm x 30 cm. Each panel filter has a dimension of 2.54 cm x 61 cm x 30 cm. and is composed of three wire meshes held parallel to each other and separated by a 1.3 cm space. Triangularly pleated filter medium is secured between the second and the third meshes. The gap spacing between each panel filter determines the number of panel filters to be used depending on the design flowrate and the design pressure drop. Increasing the number of panel filters reduces the medium face velocity and thus the pressure drop through the filter medium; however, the reduction in gap spacing also increases the pressure loss fiom flow contraction and subsequent expansion at the dead ends due to larger flow obstruction. panel FiI t er \ \9( approaching II\ veiocit y pl eoted fil t er nediun *i re neshes panel f i Her cross-section Figure 5.1 - Schematic of the multiple panel filter configuration Assuming the medium face velocity is unifonn dong the flow direction, and the medium face velocity is uniform along the pleat channels (fiom the results in section 4.1.1.1, the variation of medium face velocity in a triangular pleat channel is small), then the required gap spacing cm be calcdated using the mass conservation principle. However, fiom the results presented in section 4.1.1.1 with the case of rectangular channel flow, the medium face velocity is expected to distributed non- uniformly along the flow channel, and this flow variation, as well as the filter pressure &op will depend on the gap spacing. In order to optimize the geometrical design of this filter configuration so that it can attain high capture efficiency with minimal energy cost, a simplified three dimensional FLUENT mode1 has been developed to investigate the dependence of the medium face velocity distribution and the filter pressure drop on the gap spacing. 5.2 Three-dimensional Mode1 Description The flow field in the multiple panel filter is syrnmetric about the center line of the flow channel, thus the computational domain can be simplified as s h o w in Figure 5.2. This configuration, however, still imposed some difficulties in modeling: (1) because the length of the computational cells in the =-direction is limited to the order of 0.1 mm (due to the small thichess of the filter medium) , and the length of the computational domain in the y-direction and x-direction are on the order of 10 mm and 100 mm respectively, there is a large scale difference between the z and y,x directions; (2) the flow is three-dimensional and large flow gradients are expected near the dead ends which requires very fine grids to model. Hence, a large grid size (in the order of 200,000 cells) was needed to obtain a mesh that has adequate ce11 aspects ratio (e.g. Wh) and fine enough cells near the dead ends. With our current computing hardware, this requires tremendous man hours and CPU time in building the mesh and simulating the problem; this would significantly increase the cost of the project and slow down other users working in the same computing system. In order to minimize this problem and yet undertake useful simulations of such flows, a simplified geometry (see Figure 5.3) was employed in our model. By removing the first wire mesh and the associated half inch spacing, the flow gradient near the dead ends and the length of the computational domain in the y-direction are both reduced; this resulted in a more adoptable grid size. Note that this simplified model would underpredict the flow recirculations near the dead ends, but the trend of the dependence of medium face velocity distribution and filter pressure drop on the gap spacing would be similar to that of the actual filter assembly. Non-uniform ce11 distribution was also used to minimize gnd usage such that the grids are more densely clustered near the dead ends; the resulting gnd size was on the order of 100,000 cells. Figure 5.4 show the computational domain outline and a typical mesh distribation. The fluid was assumed to be incompressible larninar flow, and a uniform velocity profile was imposed at the inlet boundary. The dead ends were modeled using FLUENT'S wall cells with the no slip boundary condition. Syrnrnetry boundary condition was imposed on the x-y and x-z plane boundaries. The filter medium was modeled using FLUENT'S porous cells with the D/DO-4/40 filter f r o c t vi ew Figure 5.2 - Computationd domain synne f r y boundary opproaching - veloci t y . - , cr oss ssct i on pi eat sd f i t t e r nediun / f r o n t view C O S S section Figure 5.5 - Simplified cornputational domain Figure 5.4 - Grid outline and typical mesh distribution medium charactenstics. The two wire meshes were dso modeled using porous cells but with the penneability term eliminated and used a small inertial loss factor (a guessed vaiue) aione; the choice of the inertial loss factor vaiue would not effect the solution since the porosity of the wire meshes is very high. The outlet section was placed at about 3 - 4 gap spacing from the filter to ensure the velocity profile to become fully developed and purely axial at the cutlet plane (due to outiet boundary conditions). 5.3 Simulation Results and Discussions 5.3.1 Solution Procedure Cases were simulated for gap spacing of 2 cm, 4 cm, 6 cm, and non-unifom gap spacing with 8 cm upstream channel spacing and 4 cm downstream channel spacing, and 4 cm upstream channel spacing with 8 cm downstream channel spacing. Inlet flow velocity was set at 1 rnk for al1 five cases. Multigrid and small underrelaxation factors (0.5 for velocities and 0.2 for pressure) were used to accelerate convergency and ensure solution stabilities. Nonetheless, gradually refining the grids manually near the dead ends was necessary to improve solution convergency. The convergency cnterion was set such that when the total residuals (the normalized relative changes in the variables from one iteration to the next) were of the order of O Typically, each simulation required about 300 to 400 iterations (about 20 hours). 5.3.2 Flow Field The main features of the flow can be seen fiom Figure 5.5, which shows the isometric view of the velocity vectors distribution throughout the domain of the simplified mode1 for a 6 cm gap spacing configuration. Front views and cross- section side views of the velocity vectors are aiso shown in figure 5.6. It can be seen that a flow recirculation zone foms at a relatively large distance downstrearn of the inlet cross section (- 1.5 gap spacing); this zone constricts the idet jet, increasing its velocity and reducing even more the static pressure in the given zone. As a result. very little flow passes through the filter medium in this zone and the effective length of the panel filter is reduced. Following this. the flow gradually spreads and decreases along the channel. Due to inertia the flow approaching the filter medium is at angles smaller than 90' from the axis of the flow channel. These angles increase and become close to 90' only just upstream of the dead end. Flow recirculation zone is aiso seen near downstrearn of the outlet dead end due to flow expansion. 5.3.3 Medium Face Velocity Distribution The medium face velocity distribution along the flow channel was examined by plotting the velocity magnitude reported at the center of the porous cells. Face velocity distribution for gap spacing 2 cm, 4 cm, and 6 cm are shown in Figure 5.7a- c along with the hand calculated design face velocity. It is clearly seen that the face velocity distribution is highly non-unifom with the higher velocity near the end of Figure 5.5 - Isomeuic view of the velocity vectors in the pleat center plane velocity vectors viewed in the x-y plane velocity vecton at different cross-section: (a) near channel inlet (b) at mid-channel section (c) near channel outlet Figure 5.6 - Velocity vectors viewed in NO-dimensional planes the flow channel, and more than half of the panel filter has higher face velocity than the design vaiue. It was suspected that the use of a non-uniform gap spacing configuration, such that we increase the upstream channel spacing and simultaneously reduce the downstream channel spacing, would reduce the inlet 80w recirculation, hence increasing the effective filtration area and perhaps the uniformity of the face velocity distribution. A simulation was done for a filter configuration with 8 cm upstrearn channel spacing and 4 cm downstream channel spacing. The resulting face velocity distribution is shown in Figure 5.7d. A cornparison with the uniform 6 cm gap spacing face velocity distribution is shown in Figure 5.7e. It can be seen that the non-uniform gap spacing configuration has a more uniform face velocity distribution in the flow developing region (downstream of the channel inlet). This is because of the smoother pressure gradient resulting fiom the reduction of flow obstruction at the inlet. Following this, however, the face velocity of the non-uniform gap spacing conf~guration nses more dramatically, and exceeds that of the uniform gap spacing configuration at approximately the channel mid-section. This may be explained as the flow acceleration in the downstream channel resulted a pressure drop which increases progressively in the flow direction; with the reduction of channel spacing the 80w acceleration increases, and thus a higher pressure differential across the filter medium which magnifies the non-uniformity of the face velocity distribution. A simulation was also done for non-uniform gap spacing configuration with 4 cm upstrearn channel spacing and 8 cm downstream channel spacing. The resulting face Figure 5.7a - Filter medium face velocity distribution, 2 cm gap spacing configuration Figure 5.7b - Filter medium face velocity distribution, 4 cm gap spacing configuration 6c mr pi ong Aug 05 1997 Ccll Vatucl Along EPozition = 22. K-Porion = 13 Ruurr 432 Vciooty Ma ~ n i t d c (MIS) Va. 1-Oircccion (M Fucnt Inc. Figure 5 . 7 ~ - Filter medium face velocity distribution, 6 cm gap spacing configuration Figure 5.7d - Filter medium face velocity distribution, non-uniform gap spacing configuration with 8 cm upstream channel spacing and 4 cm downstrearn channel spacing 1-DIRECTION LENCM M 8-4 cm spacing Ccll Valucc Along J-Position = 28. K-Posiuon = 12 Vclocity Magnitude (MIS) Vc. 1-Directton Lcngth (M) Aug 05 1 997 Fiucnr 432 nucni Inc. .' non-uniform gap spacing I I.OOaEOi ZOQOEQi 3.000E4 l 4 ooOEQl s axEOl I-DIREcrION mm (hl) 6 cm spxing vs. 8-4 cm spacing ~ u g 05 1997 Ccll Val ua Along J-Position = 28. K-Parruon = 12 Ruent 4.32 Velocity Magnitude (WS) Vs. 1-DinXfion Luigth ()ci) Ruai tnc. Figure 5.7e - Filter medium face velocity distribution, cornparison between 6 cm gap spacing configuration and non-uniforni gap spacing configuration with 8 cm upstream channel spacing and 4 cm downstrearn channel spacing Figure 5.7f - Filter medium face velocity distribution, non-unifom gap spacing configuration with 4 cm upstream channel spacing and 8 cm downstrem channel spacing Figure 5.7g - Filter medium face velocity distribution, cornparison between 6 cm gap spacing configuration and non-uniform gap spacing configuration with 4 cm upstream channel spacing and 8 cm downsrearn channel spacing velocity distribution and a cornparison with that of the uniform 6 cm spacing configuration are s h o w in Figure 5.6f-g. As expected, higher face velocity gradient is seen in the flow developing region resulting from the reduction of channel inlet flow are* and the face velocity becomes more uniform than that of the uniform gap spacing configuration in the second half of the flow channel. 5.3.4 Filter Pressure Drop Figure 5.8a-e. show the normalized static pressure distribution from the inlet boundary to the outlet boundary for the five gap spacing conf~gurations sirnulated. The pressure was taken at a node in the center line of the upstrearn pleat spacing. Clearly, the viscous drag dong the flow channel is relatively small. The dominant pressure drop is comprised of two mechanisms: (1) the flow contraction and subsequent expansion at the dead ends, and (2) the pressure drop through the filter medium. Changing the gap spacing has a less significant effect on the second mechanism, because the resulting change in the medium face velocity magnitude is relatively small (for the cases investigated). Hence, reducing the gap spacing reduces the average medium face velocity but increases the overall filter pressure drop. Figure 5.8a - Nomalized static pressure distribution, 2 cm gap spacing configuration - 4 cm rpxi ng Aug OS 1997 NoDc Valucl Along 1-Position r 21. K-Position = 9 fluent 4.32 Staiic Prcssurc fPi) VI. 1-Direciron Lengrh (M) Fiucnt Inc. Figure 5.8b - Normalized static pressure dis-bution, 4 cm gap spacing configuration Figure 5.8~ - Normalized static pressure distribution, 6 cm gap spacing configuration Figure 5.8d - Normalized static pressure distribution, non-uniform gap spacing configuration with 8 cm upstream channe1 spacing and 4 cm downstream channel spacing Figure 5.8e - Nomalized static pressure distribution, non-uniform gap spacing configuration with 4 cm upstream channel spacing and 8 cm downstream channe1 spacing 6.0 Summary and Conclusions 6.1 Motivation A ventilation equipment manufacturer, Vent Master Ltd.,Mississauga, Ont., has developed a Kiosk Ventilation System (KVS) incorporating the Ultra-Filter technology, which uses a non-ionizing electric field to enhance particle capture. The constraint on this filter technology is that the flow through the filter medium must be kept at a low velocity to prevent particles bypassing the electric field. Due to the complexities of filter pleating design and the space constraint with the KVS, the Company has expenenced diff~culties in obtaining the desired filter medium face velocity and pressure drop. In order for the filter of this invention to accomplish its objectives, a detail pararnetnc snidy on the filter pleating and filter geometry was necessary. The objectives of this work c m be summarized as: first, to develop computer models using a CFD code, FLUENT, for different pleated filter configurations, and validate the CFD models by comparing with experimental results; second, to examine the effect of pleat geometry (shape, height, spacing), approaching air velocity, and filter configuration @anel filters and cylindrical filters) on the filter pressure drop; third, to obtain a generalized correlation c w e for the design of triangularly pleated air filters; and finally, to develop a three-dimensional computer mode1 for the proposed multiple panel filter configuration to be used in the KVS, and investigate the dependence of the filter pressure &op and filter medium face velocity on the gap spacing between each panel filter. 6.2 Essential Findings 63.1 Experimental Validation Pressure drop experiments were conducted for both triangularly pleated panel filter and cylindrical filter configurations. For the panel filter, the experimental and simulation results agreed quite well and both demonstrated the characteristic 'U' shape curve. In the high pleat count region, however, the experimentai pressure drop nse more dramatically mainly due to pleat bunching. The thickness and the flexibility of the filter medium are therefore important factors in pleat optimization. For the cylindncai filter. pressure drop measurements were performed for one pleat count only. The experimental results were higher than the simulation results throughout the entire velocity range; this is because the additional pressure drop (flow contraction and expansion at the inlet of the filter) were not accounted for in the cornputer model. 6.2.2 Pleating Analysis Simulations were performed for both rectangular pleats and triangular pleats. Velocity vector diagrams showed that the floa field inside a triangular pleat channel is different fiom that in a rectangular pleat channel, with the triangular pleat being the more aerodynarnic shape; it has a minimum of al1 three pressure drop mechanisms across the pleat channels (entrance loss, viscous drag along the pleat channel, and the exit loss). These resulted in a more uniform medium face velocity distribution along the pleat channels than that of the rectangular pleat channels. However, keep in mind that the rectangular pleats have a larger medium area than triangular pleats, and thus have a lower average medium face velocity and pressure drop through the filter medium. For rectangular pleats, the optimal pleat count and pressure drop decreased with increasing pleat height, whereas in the viscous force dominated region, the pressure drop rises more ripidly. This is because in the medium resistance dominated region, incrcasing the pleat height icreases the effective filter medium area, which M e r reduces the medium face velocity and thus the pressure &op; however, in the viscous force dominated region, the viscous drag also increases due to the longer flow channel. For triangular pleats, increasing the pleat height reduced the pressure drop throughout the entire pleat count, and with only a slight decrease of the optimal pleat count. Therefore, for long pleats, triangular pleats could provide a higher optimal pleat count and a lower pressure drop. Increasing the rectangular pleat downstream channel spacing and simultaneously decreasing the upstream chuinel spacing resulted in a higher filter pressure drop; the optimal ratio of the downstream channel spacing to the upstrearn channel spacing was found to be one. With a higher velocity, the pressure drop through the filter medium and the viscous drag in the pleat count. pleat channel both increased, which increased the pressure drop at ail For both rectangular and triangular pleats, the pressure drop ratio at two different approaching velocities was higher than the corresponding approaching air velocity ratio. This is because the channel entrance length (where the pressure drop is significantly higher than in the 80w developed region) increases with higher velocity, also, the viscous drag dong the channel is proportional to the velocity squared. The discrepancy between the pressure drop ratio and the air velocity ratio was seen more significant for rectangular pleats. This is because the pressure losses at the rectangular pleat channel inlet and exit are also proportional to the velocity squared; whereas these losses are minnized for triangular pleat channels. Increasing the downstream channel spacing of the triangular pleats, Le., for a cylindrical filter configuration, the pressure drop vs. pleat count c w e shified to the nght; the optimal pleat count was increased. This is because the larger pleat downstream channel spacing M e r reduced the flow acceleration and viscous drag in the viscous force dorninated region, but the reduction of the ratio of filter medium surface to volume caused the pressure drop to increase in the medium resistance dominated region. By scaling the inertia and visco& stress terms in the rnomentum equations, an expression was obtained for the pressure drop through the triangular plezt charnel; the pressure drop through the filter medium wa approximated using Darcy's equation. The ratio of these two pressure drop was used as a nondimensional parameter. The pressure drop results of the three cases simulated for the triangularly pleated filter (with pleat heights of 1.3 cm, 2.0 cm and 3.6 cm) were repiotted together using the nondimensional parameter as abscissa in the x-axis, and normalizing the total pressure drop with the minimum pressure drop. The resulting correlation c-me can be used for the design of triangularly pleated air filten. 6.23 Multiple Panel Filter Configuration A simplified three-dimensional mode1 was developed for the proposed multiple panel filter configuration to be used in the KVS. The simulation results showed that flow recirculation regions formed downstream of the dead ends due to flow expansion; the size of the flow recirculation region decreased with increasing gap spacing. For al1 cases investigated, the medium face velocity distribution dong the flow channel was highly non-unifonn with the higher velocities near the end of the channel, and more than half of the panel filter had a higher velocity than the design value. This was attributed to inertia effect. The overall filter pressure drop decreased with increasing gap spacing. This is because the relative change in the medium face velocity magnitude with gap spacing was small in the cases we investigated, and thus changing the gap spacing had a more significant effect on the pressure drop resulting from flow contraction and subsequent expansion at the dead ends than on the pressure &op through the filter medium. For both non-uniform gap spacing configurations investigated (8 cm inlet spacing with 4 cm outlet spacing, 4 cm inlet spacing with 8 cm outlet spacing), the resulting medium face velocity distribution was not significantly different from that of the corresponding 6 cm uniform gap spacing configuration; the overall filter pressure drop was higher for the non-uniform gap spacing configurations. 85 References Michael J. Matteson, Filtration: P ~ c i p l e and Practice. Marcel Dekker Inc. New York, 1987. Yammoto, Y., US Patent Number 5,368,635, Nov. 29, 1994. Gary O. Nelson, Werner Bergman and Arthur H. Biermann. Enhancement of air filtration using electric fields. Am. Ind. Assoc. J, (39), 1978. Richard D.Riven. Non-Ionizing Electrostatic Air Filters. ASHRAE Semiannual Meetin, St. Louis. 1962. Kraemer, H.F. and Johnstone. H.F., Collection of Aer~soi Particles in Presence of Electrostatic Fields. Industrial and Engineering Chemislry. 47. pp2426. 1955. Thomas, J.W. and Woodfin, E.J., Electrified Fibrous Air Filters. AIEE Transactions (Application and Indusnyj, 78, ~~276, 1959. Davies, C.N., Air Filtration. Academic Press, New York, 1973. Kuwabara, S., The Forces Experienced by a Lattice of Elliptic Cylinders in a Uniform Fflow at Small Reynolds Number. J. Phys. Soc.. pp522-527, 1959. Frank S. Henry and Teoman Ariman, An Evaluation of the Kuwabara Model. Porticulate Science and Technology, 1 , pp 1-20, 1983. Behzad Fardi and Benjamin Y. H. Liu., Flow field and Pressure Drop of Filters with Rectangular Fibers. Aerosol Science and Technologv, 17, pp36-44, 1992. Behzad Fardi and Benjamin Y.H. Liu., Efficiency of Fibrous Filters with Rectangular Fibers. Aerosol Science and Technolom, 1 7, ~ v 4 5 -5 8, 1 992. [12] H.C. Brinkrnan, A Calculation of the Viscous Force Exerted by a Flowing Fluid on a Dense Swarm of Particles. Appl. Sci Res., A 1, pp27, 1 947. [13] N. Martys, D.P. Be ne and GarbocP, EL, Computer Simulation of Effective Viscosity in Brinkman's Equation. Phys. FluidF 6 (4), pp 1434, 1994. [14] Lloyd Spielman and Simon L. Goren, Model for Predicting Pressure Drop and Filtration Efficiency in Fibrous Media. Envir. Sci Tech., 2(4), pp279, 1968. [15] L. Durlofsky and J.F. Brady, Analysis of the Brinkrnan equation as a mode1 for flow in porous media. Phys. FIuidF, pp3329, 1987. [16] V. Prasad and F.A. Kuiacki and M. Keyhani, Natural Convection in Porous Media. J. FIuid Mech., 150, pp89, 1985. 1171 N. Rudraiah and Balachandra Rao, Nonlinear cellular convection and heat transfer in a porous medium. Appl. Sci Res., pp 2 1,1982. [18] H.H.S. Yu and C.H. Goulding, Optimized Ultra High Efficiency Filters for High- eficiency Industrial Combustion Turbines. ASME Gas Turbine Congress and Exposition, 1 992. [19] H.H.S. Yu. Optimization of HEPA Filter Design. Inst. Envir. Sci Proc., pp35, 1993. [20] D.R. Chen, D.Y.H. Pui and B.Y.H. Liu, Numencal Study and Optimization of Pleated Gas Filters. I m. Envir. Sci. Proc., pp4 14, 1993. [21] D.R. Chen, D.Y.H. Pui and B.Y.H. Liu, Optimization of Pleated Filter Using a Finite-Element Numerical Model. Aero. Sci. Tech.. 23, pp579-590, 1 995. [22] FLUENT'S user manual, Version 4.3, 1995. [23] Schroth T., New HEPANLPA Filtee for Clean-Room Technology. FiZrration and Separution. 1 996. [24] Frank M. White. FIuid Mechanics. McGraw-Hill, 1986. [25] I.G. Currie. Fundamental Mechanics af Fluids. McGrav-Hill. 1 974. IMAGE EVALUATION TEST TARGET (QA-3) APPLIED I WGE . lnc 1653 East Main Street - - - 2 Rochester, NY 14609 USA -- -- - - Phone: 71 6/482-O3 -- -- - - Fax: 71 61288-5989
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