Introduction: IDEAL DYE CHEM INDUSTRIES (UNIT II) is existing unit. It will manufacture Dyes/ Pigments intermediate Product 3 Dichlorobenzidine 2HCl. The company has full fledged effluent treatment plant primary secondary and tertiary system, and solid/hazardous Waste Management system. Company is having a membership of CETP and TSDF System.
Unit will take great importance to the control of pollution
Products:
Sr no Name of product Capacity, MT/month Remark Existing Expansion Total after expansion
1. 4B Acid 50 -50 0 2. 3,3 Dichlorobenzidine 2HCl 70 +55 125 3. Dianisidine Di hydrochloride 5 -5 0 Total 125.0 0 125.0 We will manufacture only one product & its quantity will not exceed 125 Mt/ Month.
! As the proposed product is of similar category & pollution load is not increasing so there will not be any extra load on CETP. ! We will manufacture only Sr. no 2 of product and its Qty. will be 125 Mt/Month Environmental Clearance: Not applicable because our Mix product is of similar category, Total product quantity will not increased and pollution load will not increased.
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Water: Water Consumption and waste water generation
Water consumption in Lit/ day Existing Expansion After expansion
Waste water generation in Lit/ day Domestic 3000 ---- 3000 Domestic water will go in soak pit, septic tank. Industrial Process 49750 ---- 49750 Boiler 1000 ---- 1000 Cooling Nil ---- Nil Washing 3000 ---- 3000 Others (Gardening) Nil ---- Nil
Total Industrial 53750 -- 53750
Note: There will be no change in Water consumption and effluent generation.
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Air:
No of stack Source of emission Type of Emission Stack height from ground level Stack dia Pollution control equipment Fuel Name and its qty/day 1 GT 4602 IBR boiler (4 Mt/Hr.) SPM,SO 2 ,NOx 30 Mtr 600 mm --- LDO 800 Lit/Day 2 D.G. Set 380 KVA SPM,SO2,NOx 11 Mtr 100 mm --- Diesel 40 Lit/hr.
Note: There will be no change in Air emission, Equipments and fuel consumption.
Solid Waste:
Sr. No Type of Waste Category No Quantity Remarks 01 ETP Waste 34.3 30 Mt/ Month Sold out to Ambuja cement, Kodinar or Saurashtra cement, Ranavav or disposed of through TSDF developed by VWEMCL, Vapi. 02 Spent/Used Oil 5.1 100 Lit/Year Re-use in plant & machinery for lubricating purpose. 03 Discarded materials Drums, Liners, Bags, Carboys
33.3 What so ever
Decontaminate & Re use or sold to actual users. 04 Sludge from wet scrubber 36.1 0.12 Mt/Year At present, it is not generated. 05 H 2 SO 4 D 2 What So ever Receipt, ,Storage and use in process
Note: There will be no change in the solid waste quantity.
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