This document provides a teaching plan for the course "PE330 Design for Manufacturing and Assembly" including:
- 5 units covering topics like general design principles, factors influencing form design, component design considerations for machining and casting, and redesign for manufacture.
- 50 lectures across the units addressing topics from relevant text books and notes.
- Details for each lecture including topic, reference text book, relevant pages, and date taught.
The teaching plan outlines the comprehensive curriculum to teach students design for manufacturing and assembly principles.
This document provides a teaching plan for the course "PE330 Design for Manufacturing and Assembly" including:
- 5 units covering topics like general design principles, factors influencing form design, component design considerations for machining and casting, and redesign for manufacture.
- 50 lectures across the units addressing topics from relevant text books and notes.
- Details for each lecture including topic, reference text book, relevant pages, and date taught.
The teaching plan outlines the comprehensive curriculum to teach students design for manufacturing and assembly principles.
This document provides a teaching plan for the course "PE330 Design for Manufacturing and Assembly" including:
- 5 units covering topics like general design principles, factors influencing form design, component design considerations for machining and casting, and redesign for manufacture.
- 50 lectures across the units addressing topics from relevant text books and notes.
- Details for each lecture including topic, reference text book, relevant pages, and date taught.
The teaching plan outlines the comprehensive curriculum to teach students design for manufacturing and assembly principles.
1. Harry Peck, Designing for Manufacture, Pitman Publications, 1983.
2. Robert Matousek, Engineering Design- A Systematic Approach Blackie & Son Ltd., London.1963 References: 1. James G,. Bralla, Hand Book of Product design for Manufacturing, Mc Graw Hill publications, 1998. 2. Swift K.G., Knowledge based design for manufacture, Kogan page Ltd., 1987.
Lecture No. Topic Text Book Pages Date Taught UNIT I Introduction 1 General Design principles for manufacturing Notes Notes 2 Strength and mechanical factors T2 45 3-4 Mechanisms selection Notes Notes 5-6 Process capability Notes Notes 7 Feature tolerances Geometric tolerances T1 8-13 8 Assembly limits T1 13-15 9 Datum Features T1 37-55 10 Tolerances stacks Notes Notes UNIT II Factors Influencing Form Design 11 Working Principle Possible solutions T2 37-50 12-13 Material, Manufacture Design T2 63-64 14 Materials choice T2 51-63 15 Influence of materials on form design T2 75 16-17 Form design of welded members T2 127-146 18-19 Form design of forgings T2 148-157 20-21 Form design of castings T2 112-123 UNIT III Component Design Machining Consideration 22 Design features to facilitate machining 23-24 Drills End milling cutters T1 60-65 25 Keyways Doweling procedures T1 65-68 26 Counter sunk screws T1 68-69 27 Reduction of machined area T1 71 28 Simplification by separation T1 71 29 Simplification by amalgamation T1 73 30 Design for machinability T2 168-171 31 Design for Economy T2 171-174 32 Design for clampability T2 174-175 33 Design for Accessibility T2 176 34-35 Design for Assembly T1 141-151 UNIT IV Component Design Casting Considerations 36-37 Redesign of castings based on parting line considerations T1 87-91 38-39 Minimizing core requirements T1 91-93 40-41 Machined holes T1 91 42-43 Redesign of cast members to obviate cores T1 94 UNIT V Redesign for manufacture and case studies 44 Identification of uneconomical design T1 104-108 45-46 Modifying the design T1 108-114 47-48 Group technology Lecture Notes Notes 49-50 Computer Application for DFMA Lecture Notes Notes
TEACHING PLAN Course Title: PE330 Design for Manufacturing and Assembly (Credits: 3:1:0) Teaching Faculty: M.Wilson Kumar (744) Designation: Assistant Professor (SG) Department / School: School of Mechanical Sciences Location: Design Lab, KSMS