The document describes the OGM MDI Series cylindrical grinder from Okamoto, which can grind up to 3 diameters in a single setup using a simple control interface. It features versatile grinding cycles and automatic wheel dressing. The grinder delivers precision, flexibility and operator convenience at an affordable price for high-volume production work.
The document describes the OGM MDI Series cylindrical grinder from Okamoto, which can grind up to 3 diameters in a single setup using a simple control interface. It features versatile grinding cycles and automatic wheel dressing. The grinder delivers precision, flexibility and operator convenience at an affordable price for high-volume production work.
The document describes the OGM MDI Series cylindrical grinder from Okamoto, which can grind up to 3 diameters in a single setup using a simple control interface. It features versatile grinding cycles and automatic wheel dressing. The grinder delivers precision, flexibility and operator convenience at an affordable price for high-volume production work.
The document describes the OGM MDI Series cylindrical grinder from Okamoto, which can grind up to 3 diameters in a single setup using a simple control interface. It features versatile grinding cycles and automatic wheel dressing. The grinder delivers precision, flexibility and operator convenience at an affordable price for high-volume production work.
the efficient way to grind multi-diameter work without CNC! The OGM MDI Series grinds J, 2 or 3 different diameters in all cycles, in any order - all in a single set-up. Choose from 4 versatile grinding cycles. Plunge for rapid stock removal Shih-Plunge / Traverse for fast stock removal and fine finish Traverse with in feed at right end, 'eft end or both ends for fine finish Manual Traverse that eliminates the need for program input - saves time - ideal for single workpiece requirements The OGM MDI Control Series Cylindrical Grinders embodies the unique blend of performance features and simplicity of operation that today's fine finisher demands. They are available in Plain and Universal models. Superior quality starts from the ground up with rigid construction that utilizes heavily ribbed Meehanite cast beds with double Vee ways. All components - servo motors, ball screws, control components are of the highest grade. It's our way of assuring that your OGM Series grinder delivers many years of peak performance and accuracy. OGMMDI Series grinders deliver precision, flexibility and operator convenience at an astonishingly affordable price. They are the real value in ODGrinders. The OGM' s Servo Driven Wlleelllead is designed to withstand the rigors of high volume production work, yet deliver consistent fine finish capability to "tenths". Its built-in rapid advance/ retract simplifies set-up - a real convenience feature. Thewheelhead incorporates a cartridge type wheel spindle (Iubed for life) that provides the utmost in reliability and ease of maintenance. Wheelheads on Universal models feature :t30 swivel. Plunge lJ Shift-Plunge / Traverse ~tI .1.1. a L_U_J L_U_J LJlllJ Qc=c[}O Traverse OGM MD' Mode's feature a 2-point table mounted wheel dresser for precise, efficient dressing. Okamoto also designed performance into the OGM r s Workhead. 80th Plain and Universal models feature a variable speed workhead with live-dead center standard on all models. Thisallows for chuckwork application. Variable workhead swivel from 90 CCW (counter- clockwise) to 30 CW(clockwise) is ideal for grinding angles or compound angles. It is standard on all OGMUniversalmodels. '=--~ .. . ~ . . ]'. .. .
OGM U8 & fl8 MD' Series Cylindrical Grinders
with multi-diameter grinding capability GRIND-X OKAMOfO '",ClSJON S'/STM Okamoto 3 2. High eHiciency Coolant Systems are standard on all OGM Series Grinders. Magnetic Swarf Separators are available as options. I. Optional ID Grinding AHacltment expands grinding capability. Ideal for toolroom work. Available on OGMUniversal models. Manual infeed on MOl models. OGM Series MDI & CNC Control Cylindrical Grinders incorporate numerous standard features that optimize performance and 3. Automatic Lubrication System assures reliable lubrication to all critical components - way systems, ball screws, gearing. Standard. 4. fable Swivel Dial Indicator assures precise table swivel seHings - a valuable option for taper grinding applications. 3. Optional. Features productivity. Special options are also available to meet specific customer applications. 5. The self-storing Retractable Front Splasltguarcl is just one of the many operator conveniences found on OGMMOl Series Grinders. Standard on MOl models. 6. A Marposs Flagging System simplifies set-up and assures accurate shoulder positioning. Standard on all OGM CNCmodels. Contact your Okamoto representative for a complete list of optional equipment including autoloading systems. 4 Programmable Grinding The OGM MDI Series utilizes a "user-friendly" Fanuc Powermate-G electronic MDI control with a powerful teach function. Data input is so simple that even operators unfamiliar with cylindrical grinding can quickly and easily learn to operate the machine and efficiently and precisely grind up to 3 diameters in a single workpiece set-up. Abuilt-in Manual Pulse Generator is a real operator convenience in set-up and when grinding in the manual mode. Another unique feature is a Dress Interrupt Function that enables the operator to dress the grinding wheel, on demand, at any point during the grinding cycle. The OGM will automatically stop its infeed, dress, and return to the exact point where the interruption occurred and resume grinding. In addition, a Cycle Skip Function allows the operator to skip the dress and roughing cycles and proceed directly to finish grind plus size compensation. Grinding Data Page Used to input grinding data such as Number of Different Steps, Table Speed, Air Cuts, Clear OD(workpiece), Spark- Out, Gauging Information. Thispage also allows the operator to input offsets for size compensation. (P2 O. D. DATA) NO. WRK DA TUM S I l E TTL STK RMVL TTL FINE FEED AMT REVERSE POS/TB. START REVERSE POS/TB. END R-NO. OF DRS INTERVAL R DRS(OFF-0 ON-I) FIN DRS(OFF-0 ON-I) R-INFEED SPD F-INFEED SPD INFEED POS R0 II 82 WRK. 5.00000 0. 00500 0. 00010 1.20911 1.20911 o o o 0. 01400 ~ 01000 o (P2 STD. SETTING) GRD (STEP-0 PASS-I) SHIFT-P (OFF-0 ON-I) SHIFT-AMT TRIAL DISTANCE RETRACT AMT DIAMOND DISTANCE-X DIAMOND DISTANCE-Z ** DATUM DIST X ** WORK O. D. DATUM DIST X ** GAUGE SET .* ADD AMT I o 0.26000 0.20000 1. 50000 0.00000 0.00000 6.90000 10. 97784 0.00000 (P4 DATA LIST DRS DATA) WHL WIDTH DRS INTERVAL CNT DRS INTERVAL SERVE R-DRS INFEED AMT F-DRS INFEED AMT R-DRS SPD F-DRS SPD R-NO. OF DRS F-NO. OF DRS F-NO. OF DEAD PASS DRS POS/X DRS POS/Z I. 50000 o o 0. 00008 0. 00004 14. 00000 10. 00000 3 3 o -10.17047 -25. 05234 EDIT *.** *** *** ( ) ( )( 08:44:56 )( r )( DONE ) EDIT ***. *** .** ( )( )( 08:45:45 )( r )( DONE JOG **** *** **. ( )( )( 08:44: 13 )( r )( DONE OD Data Page Used to input grinding data such as Table Reversal Positions, Fine Infeed Amounts, Rough & Fine Infeed Speeds and Positions, Number of Dress Intervals. Standard Settings Da'a Page Used to input Wheelhead Retract Amount, Shift-Plunge Data, Diamond Distance, Gauging Information. 5 Dressing Data PageUsed to input Wheel Width, Dress Data - (Interval, Infeed , Speed, Number, Position). OGM HCSeries Cylindrical Grinders Shown with options Powerful Control Capability The OGM NC Series rounds out the Okamoto Cylindrical Grinder line-up. They are designed, engineered and built with the same dedication to quality, performance and value as the OGMMDI line. These two axis simultaneous controlled grinders utilize a powerful, easy-to-use Fanuc 2liT~ control. The combination of proven machine design, superb control capability and Okamoto grinding machine expertise makes for a grinder that delivers long term optimum accuracy, productivity and true operator convenience. Powerful state-of-the-art Fanuc 2 J iTCNC Quick, easy set-up. designed for optimum operator convenience No prior CNC experience necessary - Short learning curve Fanuc reliability Conversational or G and M code programming standard RS232C Port 6 Data Entry DATUM DIST X SET ~~ 0.10 :;;I we POS x -to. 642"8 Z -22. 06281 ASS POS X 11.961"12 - ----- Z -13. 62280 SET DATUM DIST X BY PUSH (EXEC] S 0 T0000 EDIT **** 09:6'1:84 ( EXEC )( )( )( )( DONE ) Distance X Set Automatically sets Work Reference Point (X-Axis). Locator Initial Set Minimizes set-up times. DATUM DlST Z SET ~0.:6 ~ we POS x -Ie. 64200 z -22. 06261 ____ ADS POS XII. 95172 Z -13.62280 SET DATUM DIST Z BY PUSH (EXEC) S " Te"e0 EDIT *.* 10:0.:07 ( EXEC )( )( )( )( DONE ) Distance Z Set Automatically locates Work Datum (Z-Axis). Corrects for workpiece variations. GRD OAT SET NO. I EDIT LIST GRD METHOD SP + TR STOCK REMOVAL : R-OR + M-GR + F-GR ORS CYCLE APPROACH POS GRD COND (1/2) GRD CONO(2/2) EDIT NEXT GRO N~ SELECT DATA BY CURSOR. THEN PUSH WISP)' S 0 T0000 EDIT **** *.* 10:30:02 ( )( )( DISP )( )( DONE ) Grinding Data Set Simplifies Grinding Data Input. SELECT DATA ll'i CURSO~ THEN PUSH lDlSP1. S 0 Teeee EDIT ***. *** *** 89:37:42 ( PRV.)( )( DISP )( )( MENU LIST (WRK NO.: 6 1-1 GRO UNIT SET - -2 WC CaMPS SET 2-1 TOOL DATA SET -2 WORK NO. SET -3 DATUM DIST Z SET -4 LOCATER [NIT SET -5 TOTAL STEP SET -6 ORS DATA SET 3-1 MNU GRD -2 AUTO GRD -3 ADD GRD 4-1 DIST OFFSET 6-1 PARMETER SET Dress Position Set Dress Infeed - Rough, Medium, Fine. Dress Speed - Rough, Medium, Fine. Dress Frequency. 7 Menu Provides System Parameters. Machine Set-Up. Grinding Data. Dressing Data. Machine Data. I Grinding Dressing i Cycles Patterns I I "oor Plans "- , , , \ \ \ \ \ \ ----, D c E OGM-8'20 OGM-12'24 OGM-12'40 OGM-12'60 A 71.0"91.0" 122.0" 269.0" B 110.0" 143.0" 189.0" 259.0" C 66.0"67.0" 67.0" 67.0" D 32.0"32.0" 32.0" 32.0" E 69.0"76.0" 76.0" 76.0" Dimensions Top View Front View Taper Multistage StraigHt NC Format w u Plunge Oscillation U~ .c Plun;. L~~~W .c Straigh, rraverLJ W .c ; - I-< left End Face & R .II( __ . ---- Shift-Plunge + Traverse U Q Manual Traverse Plunge + Fine Grinding Oscillation OGM CNCGrinders feature a table-mounted 3-point dresser. The dress- ing arm is mounted to the lower portion of the table. This allows taper adjust- ments without changing dressing. 8 I Specifications Models OGM-Se20 PB, UB, PNCB, UNCB & OGM-12e24 / 40 / 60 PB, UB, PNCB, UNCB Optional Equipment Drive Dog Set Grinding Wheel Adaptor Grinding Wheel Balancing Stand Balancing Test Arbor Optional Spindles Magnetic Separator .Workrest Steadyrests I.D. Grinding Attachment for Universal Models Gauging System Chucks Dial Indicator for Table Swivel Signal Light Work Light Standard Accessories Grinding Wheel with Adaptor Wheelguard Central Lubrication System Dressing Device with DiamonCf Coolant System Coolant Hoses and Nozzles Manual Pulse Generator Splashguards Leveling Pads & Bolts Operation Manual Tools & Tool Box 14" x 1.5" x 5" 1,770/2,000 rpm 12 UB & UNCB 400 ipm MT NO.4 1.2" 1.2 hp, AC Servo ~ 1.0 hp, AC Servo 16/20/20KVA (,:,) 12,6" 20" 136" 158" r,:, 12,0" 330 Ib-.:.(Center Work) 7,700/9,250/11,000Ibs (,:,) 143"/ 189" 1 259" x 76"x67" (132 1.2 hp, AC Servo [ 13 KVA 6,2001bs MT No, 3 0.8" 110" x 69" x 66" 1.0 hp, AC Servo 5 hp 0.5 hp, AC Servo 8,6" 19,68" 8,0" 132 Ibs (Center Work) 14"x1.5"x5" I 12"x1"x5" 16"x2"x5" 820 PB & PNCB 820UB & UNCB 12 PB & PNCB 1,880/2,240 rpm I 2,000/2,240 rpm I 1,570/1,845 rpm Non-Swivel I 30 deg. I Non-Swivel I 30 deg, 0.00001" - 0,002" (19 settings) 1 0.00001" - 0.004" (PNCB & UNCB Models) 0,00001" (PNCB & UNCB Models Only) a - 160 ipm (0 - 400 ipm for PNCB & UNCB) I 0 - 160 ipm (0 - 400 ipm for PNCB & UNCB) 0.00001 ", 0.0001 ", 0.001" 1.5" 160 ipm (400 ipm for PNCB & UNC:N:L 0-200% 30" 34" 1 50" 1 73,5" ':' 0--9 0 to -1010 to - 8.5 1 0 to - 5 deg (,:,) o - 400 i m for PNCB & UNCB 0 - 400 i m 0.00001" (PNCB & UNCB Models Only) 0.00001 ", 0.0001 ", 0,001" 160 ipm (400 ipm for PNCB & UNCB) 400 ipm 0- 200% (Max, 160 ipm, 400 ipm for PNCB & UNCB) 0 - 200% (Max. 400 ipm) 0-10 Seconds (Plunge Grind); 0 -10 Cycles oITable (Traverse Grind) Infinitely Variable on PNCB & UNCB Models TABLE Maximum Table Travel: Swivel Angle: Traverse Speed: 0 - 160 iam Minimum ProQrammable Increment: Manual Pulse Feed (x.1, x1, x10): Rapid Feedrate: Feedrate Override: Spark-Out: ~WORKHEAD Center: Swivel Angle: Spindle Speed: TAILSTOCK Center: Spindle Stroke MOTORS Grinding Wheel Spindle: Workhead Spindle: Wheelhead Feed & Rapid Feed: Table Feed & Rapid Feed: CAPACITY Swing Over Table: Distance Between Centers: Maximum Diameter to be Ground: Maximum Weight Between Centers: GRINDING WHEEL Size (D x W x B): Grinding Wheel Speed (60 hz): WHEELHEAD Total Stroke (X-Axis): Swivel Angle: Automatic Infeed: Minimum Increment: Continuous Feedrate: Manual Pulse Feed (x,1, x1, x1 0): Wheelhead Rapid Retract: Rapid Feedrate: Grind Feed Override: Desired Power Supply Including Lubrication & Coolant System: FLOOR SPACE Width x Depth x Height: WEIGHT Net Weight (':') Specification matches carrespnding center distance. Specifications Subject to Change Without Notice, 9 High-PerformanceAngle Head Grinderl Contact Okamoto for complete details and specifications. Okamoto Corporation 1342 Barclay Boulevard Buffalo Grove, Illinois 60089 TEL: (847) 520-7700 FAX: (847) 520-7980 www.okamotocorp.com Dkamoto Emerging Abrasives Technology PRINTED IN USA 04/07 370 Corporate Woods Parkway Vernon Hills, IL 60061 Tel: (847)235-3500 Fax: (847)235-327