Bagian 1.

Equipment Cost
1. Butanol vaporizer: shell and tube heat exchanger, kettle type, heat transfer area 15m2, design
pressure 5 bar, material carbon steel;
Luas transfer area 15 m
2
= 161.460 ft
2

Raw Cost = $ 6,540.000
Faktor-faktor yang berpengaruh:
Pressure factor [72.5 psia (x1.15)] =$ 7,521.000
Shell and Tube factor [asumsi carbon steel dan stainless steel (x2.34)] =$ 17,599.140
Total Cost = $ 17,599.140


2. Reactor feed heaters, (two): shell and tube, fixed head, heat transfer area 25m2, design
pressure 5 bar, material stainless steel;
Luas transfer area 25m
2
= 269.100 ft
2

Raw Cost = $40,430.000
Faktor-faktor yang berpengaruh:
Pressure factor [72.5 psia (x1.15)] = $46,494.500
Shell and Tube factor [asumsi stainless steel dan stainless steel (x3.48)]= $161,800.860
Total Cost = $161,800.860
3. Reactors, (three): shell and tube construction, fixed tube sheets, heat transfer area 50m2,
design pressure 5 bar, material stainless steel;

Luas transfer area 50 m
2
= 538.1955 ft
2

Design pressure 5 bar = 73.5 psi
Raw cost = $15544
Factor yang berpengaruh:
Fixed tube sheet = 1.79
Size exponent = 1
Module factor = 3.2
Shell tube material factor = 3.476596562
Total cost (raw cost x factor) = $9,6731.99
4. Condenser: shell and tube heat exchanger, fixed tube sheets, heat transfer area 25m2, design
pressure 2 bar, material stainless steel;

Luas transfer area 25m
2
= 269.09 ft
2

Design pressure 2 bar = 29 psi
Raw cost = $10,000
Faktor yang berpengaruh :
Fixed tube sheet = 1.79
Size exponent = 1
Modul factor = 3.2
Shell tube material factor = 3.476596562
Total cost = $62,231.08
5. Absorption column: packed column, diameter 0.5 m, height 6.0 m, packing height 4.5 m,
packing 25mm ceramic saddles, design pressure 2 bar, material carbon steel;
Diameter 0.5m = 1.64042 ft
Height 4m = 19.685 ft
Raw Cost = $936.4706
Faktor :
Packing 25mm ceramic saddles 0.984252 inch (x1.24) = $1161.224
Pressure 2 bar = 29.0075476014 psi
Packing height 4.5 m = 14.7638 ft
Packing volume = 31.21568819 ft3
Column price factor = 0.38
Column Cost 1 = $380/height
Column Cost 2 (column price factor x 1000 x height) = $7480.3
Total Cost = $ 8,641.523601
6. Extraction column: packed column, diameter 0.5 m, height 4 m, packed height 3 m, packing
25mm stainless steel pall rings, design pressure 2 bar, material carbon steel

Diameter 0.5m = 1.64042 ft
Height 4 m = 13.1234 ft
Packing 25mm stainless steel pall rings = 0.984252 inch
Pressure 2 bar = 29,0075476 psi
Packing heght 3 m = 9.84252 ft
Packing volume = 20.8104306 ft3
Faktor :
Column price factor 0.38 = $380/height
Material Carbon Steel (x1) = $2081.043
Cost 1 = $100/ft3
Cost 2 = $2081.043
Cost 3 = $2081.043Column Cost
[column price factor (0.38) x 1000 x height] = $4986.892
Total Cost (Cost 3 + Column Cost) = $7,067.935

7. Solvent recovery column: plate column, diameter 0.6 m, height 6 m, 10 stainless steel sieve
plates, design pressure 2 bar, column material carbon steel

Diameter 0.6 m =1.9685ft
Height 6 m = 19.685 ft
Column type (10 stainless steel sieve plates) =1.5
Pressure 2 bar =29.0075476 psi
Faktor :
Material (Carbon steel) = 1
Column price factor 0.42 = $420 /height
Cost 1 =$ 3.9 asumsi buble cap
Cost 2 = $ 390 /tray
Cost 3 (cost 2 x column type factor x 10) = $ 5850
Column cost 2 (height x column price factor x $1000) =$ 8267.7
Total cost = $14,117.7





8. Recovery column reboiler: thermosiphon, shell and tube, fixed tube sheets, heat transfer area
4m2, design pressure 2 bar, material carbon steel
Luas area 4m
2
= 43 ft
2

Desingn pressure 2 bar = 29 psi
Factor=
Fixed tube sheet
Size exponent = 1
Shell tube material factor = shell (a=1,75), tube(b=0,13)
Estimation in chart = 4500
Total Cost = $18,856.84
9. Recovery column condenser: double-pipe, heat transfer area 1.5m2, design pressure 2 bar,
material carbon steel
Heat Transfer Area 1,5m
2
= 16 ft
2

Cost = $ 3,700
Factor:
Material Factor (CS)= 1
Pressure Factor = 1
Total cost= $ 3,700
10. Solvent cooler: double pipe exchanger, heat transfer area 2m
2
, material stainless steel

Heat Transfer Area 2m
2
= 22ft
2

Cost = $4,200
Factor :
Material Factor (CS)= 1
Pressure Factor = 1
Total cost= $ 4,200
11. Product purification column: plate column, diameter 1m
2
, height 20 m, 15 sieve plates,
design pressure 2 bar, material stainless steel
Diameter 1m = 3,3ft
Cost of Column = $600
Factor :
Material Factor (CS)= 1.7
Pressure Factor = 1
Total cost column = $1020
Cost of tray = @ $400
Total trays = 15
Factor :
Number Factor (15) = 1.25
Fray type factor (seive) = 1
Material (SS) = 1.5
Total cost trays = $ 11,250
Total costs = $ 12,270
12. Product column reboiler: kettle type, heat transfer area 4m
2
, design pressure 2 bar, material
stainless steel

Area 4 m
2
= 43.1 ft
2

Raw cost = $770
Factor :
Size exponent = 1 (diasmusikan)
Pressure factor (29.008 psia (x 1.15))
Shell & tube factor (asumsi ss dan ss (x 3.48))
Exchanger type(kettle reboiler (x 2.35))
Total cost = $7,241.619

13. Product column condenser: shell and tube, floating head, heat transfer area 15m
2
, design
pressure 2 bar, material stainless steel

Area 15 m
2
= 161.46 ft
2

Raw cost = $6,540
Factor :
size exponent (x 1)
floating head (asumsi x 1)
shell & tube factor (asumsi ss dan ss (x 3.48))
Total cost = $22,759.2

14. Feed compressor: centrifugal, rating 750kW
Power 750kW = 1.005,77 hp
Raw cost = $241,620
Factor :
size exponent (x 0.8)
Total cost = $193.296

15. Butanol storage tank: cone roof, capacity 400m
3
, material carbon steel
Volume 400 m
3
= 105.668,815 gallon
Raw cost = $53.440
Factor :
carbon steel (asumsi x1)
size exponent (x 0.51)
Total cost = $27,254.4






16. Solvent storage tank: horizontal, diameter 1.5 m, length 5 m, material carbon steel
Volume 8.83125 m
3
= 2,332.968975 gal
Cost = $8,750
Factor :
Carbon steel (basis = 1)
Total cost = $8,750
17. Product storage tank: cone roof, capacity 400m
3
, material carbon steel.
Volume 400 m
3
= 105,668.8 gal
Cost = $ 53,436.68
Factor :
Carbon steel (basis = 1)
Total cost = $ 53,436.68











14117.7