Professional Documents
Culture Documents
Tab Journal Summer 07 Complete
Tab Journal Summer 07 Complete
downloading software.
Ask your local wholesale supplier for
Alnor brand test instruments today!
Questions? Contact us.
Phone 651 490 2811 Fax 651 490 3824
1 800 424 7427 customerservice@alnor.com www.alnor.com
Alnor 8.5 x 11.qxp 4/30/2007 10:23 AM Page 1
Manual Volume Dampers . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Steve Young, TBE
Outside Air Introduction & Coil Performance Verication . . . . . 6
Michael Ziegler, TBE
Air System Improvement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Serban Radu
Correcting an Excess C02 Problem . . . . . . . . . . . . . . . . . . . . 10
James E. Brennan, TBE
Powered Exhaust Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Charles Schwebach, TBE
Ultrasonic Method of Determining Flow Rates . . . . . . . . . . 13
Paul Thomas, TBE
Room Pressure Differentials in Critical Environments . . . . . 14
Theodore Cohen, P.E., TBE
Tech Talk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Minimum Outside Air Solution Dilemma . . . . . . . . . . . . . . 19
Dennis Aramil, TBE
Dampers and Plates Solve an Excess Airow Problem . . . . . 20
John A. Balanik, TBE
The Importance of Cooling Towers . . . . . . . . . . . . . . . . . . . 22
Istvan Frohling
C ONT E NT S
TAB
j o u r n a l
From the Publisher
The Summer 2007 issue of TAB Journal focuses on a number of ways that good
test and balance companies adjust airow to provide benecial results. In Manual
Volume Dampers, The Phoenix Agencys Steve Young goes into great detail about
these unsung heroes of system balancing. Michael Ziegler of TAB Technology
discusses the importance of introducing of large quantities of outside air to evaluate
coil performance and properly temper the air, while AIRDRONICS Inc.s Serban
Radu explains how a balancing company can improve occupant comfort by making
adjustments to VAV valves. Finally, in Correcting an Excess CO2 Problem and
Dampers and Plates Solve an Excess Airow Problem, James Brennan and John
Balanik provide case studies involving specic airow adjustments needed to complete
two very different projects.
Other technical articles include Room Pressure Differentials in Critical
Environments by Ted Cohen, and others on powered exhaust fans, using ultrasonic
equipment to determine water ow rates, cooling towers, and minimum outside air.
This issues edition of Tech Talk tackles questions on DDC system monitoring,
determining total CFM, and air valve ow and calibration factors. If you have a
question about test and balance, please submit themor any other ideas, comments,
or questionsto us at info@aabc.com.
1
Associated Air Balance Council
BOARD OF DIRECTORS
AND OFFICERS
President
Mike Young
Test and Balance Corporation
Executive Vice President
Joseph E. Baumgartner, III, P.E.
Baumgartner, Inc.
Secretary/Treasurer
Michael Renovich
RS Analysis, Inc.
Vice President/Eastern Zone-1
Daniel J. Acri
Flood and Sterling
Vice President/Central Zone-2
Jay A. Johnson
Thermal Balance, Inc.
Vice President/Western Zone-3
Michael Delcamp
Precisionaire of Texas
Immediate Past President
Robert A. Conboy
American Air Balance Co., Inc.
Director, Canadian Chapter
Marc Desjardins, P.Eng
Kanata Air Balancing &
Engineering Services
Executive Director
Kenneth M. Sufka
TAB Journal Editor
Ray Bert
Editorial Offce
1518 K Street, N.W., Suite 503
Washington, D.C. 20005
(202) 737-0202 FAX: (202) 638-4833
E-mail: info@aabc.com
Website: www.aabc.com
TAB Journal is published quarterly by
the Associated Air Balance Council. It is
distributed free to AABC members and
by subscription to non-members at $24
per year. TAB Journal is an open forum
for the free expression of opinions and
information. The views expressed are
not necessarily those of AABC, its
ofcers, directors, or staff. Letters,
manuscripts, and other submissions
are welcome. However, TAB Journal
accepts no responsibility for
unsolicited material.
All rights reserved. Copyright 2007
by the Associated Air Balance Council.
AABC
We are pleased to introduce the AABC National Standards for Total
System Balance, 2002 Edition, which has been completely rewritten
and re-organized to reect the latest advancements in the test and
balance industry.
This comprehensive manual details the minimum standards for total
system balance. Each chapter covers a specic area in the test and
balance process, enabling the design professional to select those
items that are best suited for a particular project.
Additionally, the Standards will assist the design professional in
achieving design intent, provide a better understanding of the scope of
work required of the TAB agency, and ensure that proper methods and
procedures are followed in the test and balance process.
New features of the Standards include:
Illustrative tables and charts
Equations and examples
Sample specications
Expanded section of sample
report forms
New technologies, such as DDC
Updated testing procedures
Appendix with equations in both
English and Metric formats
The AABC National Standards
for Total System Balance
Name
Company
Shipping Address
City State Zip
Phone Fax
Email
Over 350 pages of standards for total system
balancing. Order your copy of the new
AABC National Standards for Total System
Balance today!
Non-Member Cost: $75.00
AABC National Standards 2002 @ $75 each x ________= $____________
Payment Information
Payment Type (Check one)
Check Enclosed MasterCard Visa American Express
Card Number Expiration Date
Name on Card
Signature
Please complete order form and return along with payment to:
Associated Air Balance Council
1518 K Street, N.W., Suite 503 Washington, D.C. 20005
Credit card purchasers may fax orders to: (202) 638-4833
or order online at www.aabc.com/publications
AABC believes that by promoting the concept of Total System Balance,
the industry will be encouraged to adopt more consistent practices,
thus ensuring greater success for all parties involved in the design,
installation, start-up, operation and testing of HVAC systems.
For additional information on the Associated Air Balance Council or the
new AABC Standards, visit our website at www.aabc.com, or contact
AABC National Headquarters at 202-737-0202.
Industry Professionals!
A MUST-HAVE RESOURCE FOR
Manual Volume Dampers . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Steve Young, TBE
Outside Air Introduction & Coil Performance Verication . . . . . 6
Michael Ziegler, TBE
Air System Improvement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Serban Radu
Correcting an Excess C02 Problem . . . . . . . . . . . . . . . . . . . . 10
James E. Brennan, TBE
Powered Exhaust Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Charles Schwebach, TBE
Ultrasonic Method of Determining Flow Rates . . . . . . . . . . 13
Paul Thomas, TBE
Room Pressure Differentials in Critical Environments . . . . . 14
Theodore Cohen, P.E., TBE
Tech Talk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Minimum Outside Air Solution Dilemma . . . . . . . . . . . . . . 19
Dennis Aramil, TBE
Dampers and Plates Solve an Excess Airow Problem . . . . . 20
John A. Balanik, TBE
The Importance of Cooling Towers . . . . . . . . . . . . . . . . . . . 22
Istvan Frohling
C ONT E NT S
TAB
j o u r n a l
From the Publisher
The Summer 2007 issue of TAB Journal focuses on a number of ways that good
test and balance companies adjust airow to provide benecial results. In Manual
Volume Dampers, The Phoenix Agencys Steve Young goes into great detail about
these unsung heroes of system balancing. Michael Ziegler of TAB Technology
discusses the importance of introducing of large quantities of outside air to evaluate
coil performance and properly temper the air, while AIRDRONICS Inc.s Serban
Radu explains how a balancing company can improve occupant comfort by making
adjustments to VAV valves. Finally, in Correcting an Excess CO2 Problem and
Dampers and Plates Solve an Excess Airow Problem, James Brennan and John
Balanik provide case studies involving specic airow adjustments needed to complete
two very different projects.
Other technical articles include Room Pressure Differentials in Critical
Environments by Ted Cohen, and others on powered exhaust fans, using ultrasonic
equipment to determine water ow rates, cooling towers, and minimum outside air.
This issues edition of Tech Talk tackles questions on DDC system monitoring,
determining total CFM, and air valve ow and calibration factors. If you have a
question about test and balance, please submit themor any other ideas, comments,
or questionsto us at info@aabc.com.
1
Associated Air Balance Council
BOARD OF DIRECTORS
AND OFFICERS
President
Mike Young
Test and Balance Corporation
Executive Vice President
Joseph E. Baumgartner, III, P.E.
Baumgartner, Inc.
Secretary/Treasurer
Michael Renovich
RS Analysis, Inc.
Vice President/Eastern Zone-1
Daniel J. Acri
Flood and Sterling
Vice President/Central Zone-2
Jay A. Johnson
Thermal Balance, Inc.
Vice President/Western Zone-3
Michael Delcamp
Precisionaire of Texas
Immediate Past President
Robert A. Conboy
American Air Balance Co., Inc.
Director, Canadian Chapter
Marc Desjardins, P.Eng
Kanata Air Balancing &
Engineering Services
Executive Director
Kenneth M. Sufka
TAB Journal Editor
Ray Bert
Editorial Offce
1518 K Street, N.W., Suite 503
Washington, D.C. 20005
(202) 737-0202 FAX: (202) 638-4833
E-mail: info@aabc.com
Website: www.aabc.com
TAB Journal is published quarterly by
the Associated Air Balance Council. It is
distributed free to AABC members and
by subscription to non-members at $24
per year. TAB Journal is an open forum
for the free expression of opinions and
information. The views expressed are
not necessarily those of AABC, its
ofcers, directors, or staff. Letters,
manuscripts, and other submissions
are welcome. However, TAB Journal
accepts no responsibility for
unsolicited material.
All rights reserved. Copyright 2007
by the Associated Air Balance Council.
AABC
We are pleased to introduce the AABC National Standards for Total
System Balance, 2002 Edition, which has been completely rewritten
and re-organized to reect the latest advancements in the test and
balance industry.
This comprehensive manual details the minimum standards for total
system balance. Each chapter covers a specic area in the test and
balance process, enabling the design professional to select those
items that are best suited for a particular project.
Additionally, the Standards will assist the design professional in
achieving design intent, provide a better understanding of the scope of
work required of the TAB agency, and ensure that proper methods and
procedures are followed in the test and balance process.
New features of the Standards include:
Illustrative tables and charts
Equations and examples
Sample specications
Expanded section of sample
report forms
New technologies, such as DDC
Updated testing procedures
Appendix with equations in both
English and Metric formats
The AABC National Standards
for Total System Balance
Name
Company
Shipping Address
City State Zip
Phone Fax
Email
Over 350 pages of standards for total system
balancing. Order your copy of the new
AABC National Standards for Total System
Balance today!
Non-Member Cost: $75.00
AABC National Standards 2002 @ $75 each x ________= $____________
Payment Information
Payment Type (Check one)
Check Enclosed MasterCard Visa American Express
Card Number Expiration Date
Name on Card
Signature
Please complete order form and return along with payment to:
Associated Air Balance Council
1518 K Street, N.W., Suite 503 Washington, D.C. 20005
Credit card purchasers may fax orders to: (202) 638-4833
or order online at www.aabc.com/publications
AABC believes that by promoting the concept of Total System Balance,
the industry will be encouraged to adopt more consistent practices,
thus ensuring greater success for all parties involved in the design,
installation, start-up, operation and testing of HVAC systems.
For additional information on the Associated Air Balance Council or the
new AABC Standards, visit our website at www.aabc.com, or contact
AABC National Headquarters at 202-737-0202.
Industry Professionals!
A MUST-HAVE RESOURCE FOR
2 TAB Journal
M
anual dampers are
adjusted in the balance
process to set the system
ow throughout the duct system,
establishing the system characteristic
curve. Manual volume dampers
should be located in every sub-main,
branch, take-off, zone and last duct
run-out. Many designers forget to
show a damper in the very last run-
out when the duct continues straight
after the last branch. Perhaps the
thinking is this will be the worse
case line and will not need a damper.
Unfortunately, this is not always the
worse case. Included with this article
are some typical details for damper
installation. The design drawings
should include details for the
damper construction and the typical
damper installation conguration.
In addition to the typical locations,
the actual locations should be
shown on the ductwork drawings.
Further, there should be verbiage
in the specications as to quality,
installation and typical location. A
number of designers do not show
damper locations on the ductwork
plans, but instead rely upon a
drawing detail. Most designers Ive
talked with indicate that they are
afraid if they miss a location on
the ductwork plan the contractor
will ask for an extra to install
the damper. While this is a valid
argument, I believe including both
the detail and the actual locations
clearly exhibit the intent of the
designer and when the specications
back up the drawings, there is
usually no argument.
In the construction of the damper,
the damper blade, pivot rod and the
hardware must be made of sufcient
strength and locking capability to
hold the damper in place without
vibration or slippage once set in the
air stream. Damper blades should
be constructed of at least two gages
heavier than the duct in which they
are installed and no lighter than
22 gauge. The pivot rod holds the
damper blade in the air stream and
without allowing the blade to move.
In a multi-blade damper, the pivots
attach to a frame through bearings
holding the dampers in place while
the frame in mounted inside the
sheet metal duct. The adjusting
hardware is connected to one shaft
through the duct wall that moves all
of the damper blades simultaneously.
Multiblade dampers are either
opposed blade or parallel (louver)
type. Opposed blade dampers are
used for balancing since the leaving
air stream is more evenly distributed
in the duct. The parallel blade
damper deects the air stream and
is not suitable for uniform ow.
Parallel blade dampers are used for
two position duty.
With single blade damper installation, the
damper is usually installed in a duct sleeve that
becomes part of the duct system. The pivot
extends through the wall of the duct with a
pivot bearing at each duct wall penetration.
Economical dampers use just the duct wall
for the pivot bearing without a sleeve between
the rod and the wall. For shop built dampers the
pivot rods, and more importantly, the fastening
of the rod to the damper blade, are very often
one of the weak links in the damper construction.
Pivots must be securely fastened to the damper
blade. Pivot rods for dampers over 12 should
be of X stock and continuous. Dampers
12and less can have non-continuous pivot
rods. Where the rod penetrates the duct, a seal
should be included, but this is rarely seen on low
pressure duct. The details in the SMACNA Duct
Construction Manual Plate 2- are a very good
guide to construction of the damper.
Adjustment and locking hardware should be
substantial enough to adjust the damper without
vibration and to permanently lock the damper
in position. There are two basic types of damper
adjustment and locking hardware. The rst
kind is the locking quadrant. This type of
hardware has the pivot rod extending through
one end of the adjustment lever with a setscrew
in a 90 arc channel about half way from the
pivot rod to the other end of the adjustment
lever. This allows only for a 90 open-
close action and gives a positive lock of the
adjustment lever, offset from the pivot rod. The
other type of locking hardware has a securing
nut on the pivot rod and employs two different
strategies of securing the damper blade at the
pivot rod. The rst employs a grooved locking
ring that positively locks the pivot in place when
the damper pivot shaft nut is tightened and
secured. The other type of pivot lock employs a
wing nut on a threaded pivot shaft, tightening
against a washer on the outside of the duct,
relying upon friction between the wing nut
and washer to secure the pivot and damper.
Manual Volume Dampers
St e v e Yo ung , T BE
The Phoenix Agency, Inc.
Manual volume dampers are an integral part of just about every commercial heating, ventilating and air conditioning
system designed today. They are the unsung hero in the balancing of any system. Their importance is paramount,
not only to the successful balance of the system, but also to the longevity of the balance. Anyone who has adjusted
a damper to a specific flow can tell you, the ability and accuracy of the adjustment improves with the quality of the
damper. Hopefully, this article will help the designer better select and specify the appropriate damper to improve the
accuracy and longevity of the balance for the occupants comfort and system efficiency.
Quadrant Handle
Note the locking wing nut offset
from the damper rod
Continous rod > 12"
Quadrant on
stand-off
Friction lock
handle
Non continous
rod = 12"
Quadrant on
stand-off
Continous rod > 12"
End Bearing
Quadrant Handle
Note the locking wing nut offset
from the damper rod
Continous rod > 12"
Quadrant on
stand-off
Friction lock
handle
Non continous
rod = 12"
Quadrant on
stand-off
Continous rod > 12"
End Bearing
Quadrant Handle
Note the locking wing nut offset
from the damper rod
Continous rod > 12"
Quadrant on
stand-off
Friction lock
handle
Non continous
rod = 12"
Quadrant on
stand-off
Continous rod > 12"
End Bearing
Quadrant Handle
Note the locking wing nut offset
from the damper rod
Continous rod > 12"
Quadrant on
stand-off
Friction lock
handle
Non continous
rod = 12"
Quadrant on
stand-off
Continous rod > 12"
End Bearing
Damper Hardware
Figure 2
Outside Air
Return Air
Single Zone Unit with Riser
1
st
Floor
2
nd
Floor
3
rd
Floor
Single Zone Unit with Riser
Manual volume dampers
should be located in every
sub-main, branch, take-off,
zone and last duct run-out.
3 TAB Journal
FIGURE 1
FIGURE 2
2 TAB Journal
M
anual dampers are
adjusted in the balance
process to set the system
ow throughout the duct system,
establishing the system characteristic
curve. Manual volume dampers
should be located in every sub-main,
branch, take-off, zone and last duct
run-out. Many designers forget to
show a damper in the very last run-
out when the duct continues straight
after the last branch. Perhaps the
thinking is this will be the worse
case line and will not need a damper.
Unfortunately, this is not always the
worse case. Included with this article
are some typical details for damper
installation. The design drawings
should include details for the
damper construction and the typical
damper installation conguration.
In addition to the typical locations,
the actual locations should be
shown on the ductwork drawings.
Further, there should be verbiage
in the specications as to quality,
installation and typical location. A
number of designers do not show
damper locations on the ductwork
plans, but instead rely upon a
drawing detail. Most designers Ive
talked with indicate that they are
afraid if they miss a location on
the ductwork plan the contractor
will ask for an extra to install
the damper. While this is a valid
argument, I believe including both
the detail and the actual locations
clearly exhibit the intent of the
designer and when the specications
back up the drawings, there is
usually no argument.
In the construction of the damper,
the damper blade, pivot rod and the
hardware must be made of sufcient
strength and locking capability to
hold the damper in place without
vibration or slippage once set in the
air stream. Damper blades should
be constructed of at least two gages
heavier than the duct in which they
are installed and no lighter than
22 gauge. The pivot rod holds the
damper blade in the air stream and
without allowing the blade to move.
In a multi-blade damper, the pivots
attach to a frame through bearings
holding the dampers in place while
the frame in mounted inside the
sheet metal duct. The adjusting
hardware is connected to one shaft
through the duct wall that moves all
of the damper blades simultaneously.
Multiblade dampers are either
opposed blade or parallel (louver)
type. Opposed blade dampers are
used for balancing since the leaving
air stream is more evenly distributed
in the duct. The parallel blade
damper deects the air stream and
is not suitable for uniform ow.
Parallel blade dampers are used for
two position duty.
With single blade damper installation, the
damper is usually installed in a duct sleeve that
becomes part of the duct system. The pivot
extends through the wall of the duct with a
pivot bearing at each duct wall penetration.
Economical dampers use just the duct wall
for the pivot bearing without a sleeve between
the rod and the wall. For shop built dampers the
pivot rods, and more importantly, the fastening
of the rod to the damper blade, are very often
one of the weak links in the damper construction.
Pivots must be securely fastened to the damper
blade. Pivot rods for dampers over 12 should
be of X stock and continuous. Dampers
12and less can have non-continuous pivot
rods. Where the rod penetrates the duct, a seal
should be included, but this is rarely seen on low
pressure duct. The details in the SMACNA Duct
Construction Manual Plate 2- are a very good
guide to construction of the damper.
Adjustment and locking hardware should be
substantial enough to adjust the damper without
vibration and to permanently lock the damper
in position. There are two basic types of damper
adjustment and locking hardware. The rst
kind is the locking quadrant. This type of
hardware has the pivot rod extending through
one end of the adjustment lever with a setscrew
in a 90 arc channel about half way from the
pivot rod to the other end of the adjustment
lever. This allows only for a 90 open-
close action and gives a positive lock of the
adjustment lever, offset from the pivot rod. The
other type of locking hardware has a securing
nut on the pivot rod and employs two different
strategies of securing the damper blade at the
pivot rod. The rst employs a grooved locking
ring that positively locks the pivot in place when
the damper pivot shaft nut is tightened and
secured. The other type of pivot lock employs a
wing nut on a threaded pivot shaft, tightening
against a washer on the outside of the duct,
relying upon friction between the wing nut
and washer to secure the pivot and damper.
Manual Volume Dampers
St e v e Yo ung , T BE
The Phoenix Agency, Inc.
Manual volume dampers are an integral part of just about every commercial heating, ventilating and air conditioning
system designed today. They are the unsung hero in the balancing of any system. Their importance is paramount,
not only to the successful balance of the system, but also to the longevity of the balance. Anyone who has adjusted
a damper to a specific flow can tell you, the ability and accuracy of the adjustment improves with the quality of the
damper. Hopefully, this article will help the designer better select and specify the appropriate damper to improve the
accuracy and longevity of the balance for the occupants comfort and system efficiency.
Quadrant Handle
Note the locking wing nut offset
from the damper rod
Continous rod > 12"
Quadrant on
stand-off
Friction lock
handle
Non continous
rod = 12"
Quadrant on
stand-off
Continous rod > 12"
End Bearing
Quadrant Handle
Note the locking wing nut offset
from the damper rod
Continous rod > 12"
Quadrant on
stand-off
Friction lock
handle
Non continous
rod = 12"
Quadrant on
stand-off
Continous rod > 12"
End Bearing
Quadrant Handle
Note the locking wing nut offset
from the damper rod
Continous rod > 12"
Quadrant on
stand-off
Friction lock
handle
Non continous
rod = 12"
Quadrant on
stand-off
Continous rod > 12"
End Bearing
Quadrant Handle
Note the locking wing nut offset
from the damper rod
Continous rod > 12"
Quadrant on
stand-off
Friction lock
handle
Non continous
rod = 12"
Quadrant on
stand-off
Continous rod > 12"
End Bearing
Damper Hardware
Figure 2
Outside Air
Return Air
Single Zone Unit with Riser
1
st
Floor
2
nd
Floor
3
rd
Floor
Single Zone Unit with Riser
Manual volume dampers
should be located in every
sub-main, branch, take-off,
zone and last duct run-out.
3 TAB Journal
FIGURE 1
FIGURE 2
The grooved locking ring offers
a positive lock that will not slip.
Friction lock dampers can slip are not
suitable for balancing systems where
a pressure drop across the damper
will exceed approximately 0.10
W.C. The functional problem in
the balance of the friction lock type
of hardware is tightening the wing
nut securely. The tightening process
may move the damper from its set
position. When balancing a single
blade damper, a small movement of
the damper blade can put the setting
outside of allowable tolerances. The
wing nut cannot be tightened before
the balance as the damper blade
cant move. Since the nut cannot be
tightened after the balance because
of possible damper movement, the
nut is usually tightened to the point
the blade is stiff. The pressure
drop across the blade, along with
any turbulence at the blade, may set
up a vibration causing movement of
the damper position on friction lock
hardware.
The required quality of the damper
is dependant upon its service. The
potential pressure drop across the
damper must be considered. As stated
above, the friction lock damper should
not be used when the pressure drop
will exceed 0.10 W.C. The damper
blade does its job by restricting air
ow within the system. The restriction
causes turbulence at the damper blade
and the potential for blade vibration
is high. Minute vibration in the blade
may not be noticeable at the time of
balance, but start stop of the unit or
turbulence over this damper blade
may move the damper position,
over time, since there is no positive
locking mechanism. These dampers
are suitable for small systems such
as the low pressure side of variable
volume boxes and fan coil units where
the pressure is low and the damper
size does not exceed 12. On systems
with an external static of greater than
0.50 W.C. friction lock dampers
should not be allowed.
Dampers should be located with
adequate access for adjustment or
remote adjustment mechanisms
Figure 3
Outside Air
Return Air
Outside Air
Return Air
Zone 1
Zone 2
Zone 3
Zone 4
Zone 5
Single Zone Unit
Multizone Unit
January 22-24, 2008
Tuesday, Wednesday, Thursday
Javits Convention Center, New York, New York
Endorsed by: AABC ABMA AFE AMCA BI BPI CABA CTI GAMA GWAC HARDI IAQA IIAR LMA
MCAA MSCA NADCA NAFA NEBB PHCC RETA RPA RSES SMACNA SPIDA TABB USGBC ZigBee
Co-sponsors: Honorary sponsor:
Produced and managed by: tel: (203) 221-9232 e-mail: info@ahrexpo.com
For FREE Registration:
www.ahrexpo.com
.
New Products
.
New Technology
.
New Solutions
.
New Innovations
At TheWorldsLargest
HVAC&R Marketplace
Over 1,800 Exhibitors
SEE
TOUCH
COMPARE
specied. The damper should be
located close to the branch takeoff to
minimize static pressure in the branch
and reduce any leakage potential. The
adjustment lever should be clearly
visible or agged to make identication
easy for adjustment. When exterior
duct insulation is used, the adjustment
hardware should be on a standoff
to protect the insulation and vapor
barrier. The entire handle and locking
mechanism should be accessible for
adjustment, without damaging the
insulation. Dampers should be installed
fully functional, without obstructions
and the damper should open and close
freely. All dampers should be veried
by the installing contractor as fully
functional and left in the wide open
and securely locked in preparation for
start-up. The test and balance agent
does not adjust every damper and loose
dampers will work their way closed.
By specifying properly located,
constructed and installed dampers,
accurate and long lasting balance of
any HVAC system can be obtained. By
specifying an AABC certied Agency,
quality balancing will be assured
and backed by the tried and proven
AABC National Project Warranty. For
information on Standards, Procedures
and member rms visit the AABC
website at www.aabc.com.
4
Single Zone Unit
Figure 3
Outside Air
Return Air
Outside Air
Return Air
Zone 1
Zone 2
Zone 3
Zone 4
Zone 5
Single Zone Unit
Multizone Unit
Multizone Unit
FIGURE 3
The grooved locking ring offers
a positive lock that will not slip.
Friction lock dampers can slip are not
suitable for balancing systems where
a pressure drop across the damper
will exceed approximately 0.10
W.C. The functional problem in
the balance of the friction lock type
of hardware is tightening the wing
nut securely. The tightening process
may move the damper from its set
position. When balancing a single
blade damper, a small movement of
the damper blade can put the setting
outside of allowable tolerances. The
wing nut cannot be tightened before
the balance as the damper blade
cant move. Since the nut cannot be
tightened after the balance because
of possible damper movement, the
nut is usually tightened to the point
the blade is stiff. The pressure
drop across the blade, along with
any turbulence at the blade, may set
up a vibration causing movement of
the damper position on friction lock
hardware.
The required quality of the damper
is dependant upon its service. The
potential pressure drop across the
damper must be considered. As stated
above, the friction lock damper should
not be used when the pressure drop
will exceed 0.10 W.C. The damper
blade does its job by restricting air
ow within the system. The restriction
causes turbulence at the damper blade
and the potential for blade vibration
is high. Minute vibration in the blade
may not be noticeable at the time of
balance, but start stop of the unit or
turbulence over this damper blade
may move the damper position,
over time, since there is no positive
locking mechanism. These dampers
are suitable for small systems such
as the low pressure side of variable
volume boxes and fan coil units where
the pressure is low and the damper
size does not exceed 12. On systems
with an external static of greater than
0.50 W.C. friction lock dampers
should not be allowed.
Dampers should be located with
adequate access for adjustment or
remote adjustment mechanisms
Figure 3
Outside Air
Return Air
Outside Air
Return Air
Zone 1
Zone 2
Zone 3
Zone 4
Zone 5
Single Zone Unit
Multizone Unit
January 22-24, 2008
Tuesday, Wednesday, Thursday
Javits Convention Center, New York, New York
Endorsed by: AABC ABMA AFE AMCA BI BPI CABA CTI GAMA GWAC HARDI IAQA IIAR LMA
MCAA MSCA NADCA NAFA NEBB PHCC RETA RPA RSES SMACNA SPIDA TABB USGBC ZigBee
Co-sponsors: Honorary sponsor:
Produced and managed by: tel: (203) 221-9232 e-mail: info@ahrexpo.com
For FREE Registration:
www.ahrexpo.com
.
New Products
.
New Technology
.
New Solutions
.
New Innovations
At TheWorldsLargest
HVAC&R Marketplace
Over 1,800 Exhibitors
SEE
TOUCH
COMPARE
specied. The damper should be
located close to the branch takeoff to
minimize static pressure in the branch
and reduce any leakage potential. The
adjustment lever should be clearly
visible or agged to make identication
easy for adjustment. When exterior
duct insulation is used, the adjustment
hardware should be on a standoff
to protect the insulation and vapor
barrier. The entire handle and locking
mechanism should be accessible for
adjustment, without damaging the
insulation. Dampers should be installed
fully functional, without obstructions
and the damper should open and close
freely. All dampers should be veried
by the installing contractor as fully
functional and left in the wide open
and securely locked in preparation for
start-up. The test and balance agent
does not adjust every damper and loose
dampers will work their way closed.
By specifying properly located,
constructed and installed dampers,
accurate and long lasting balance of
any HVAC system can be obtained. By
specifying an AABC certied Agency,
quality balancing will be assured
and backed by the tried and proven
AABC National Project Warranty. For
information on Standards, Procedures
and member rms visit the AABC
website at www.aabc.com.
4
Single Zone Unit
Figure 3
Outside Air
Return Air
Outside Air
Return Air
Zone 1
Zone 2
Zone 3
Zone 4
Zone 5
Single Zone Unit
Multizone Unit
Multizone Unit
FIGURE 3
7 TAB Journal
Figure D is the best solution for units that have higher
outside air quantities than 25% to 30%. In the desert
southwest, the extremely high ambient temperature
outside air in the summer can overwhelm a standard
Dx coil if the air is not mixed. Likewise, in parts of
the country with high dew points, stratied air will not
allow the coil to sufciently wring out the moisture in
the outside air. This can increase the dew point in the
conditioned space and make the air feel stuffy.
Stratied outside air can also cause a problem in the
winter. Certain units that have two stage cooling are
two separate coils, side by side instead of integrating the
stages in a single coil. If the outside air is not mixed and
is directed over the rst stage cooling coil, it can cause
the coil to ice up. Even in the desert southwest where we
are, this was a problem that showed up during a new
schools rst winter. The same problem occurred at a
Native American casino during its rst year of operation
as the units were at a minimum of 50% outside air.
In conclusion, the outside air introduction can be
critical to function of the heating and cooling of the
air tempering devices and the verication of these
performances.
Outside Air
INTRODUCTION
Mi c hae l Z i e g l e r , T BE
TAB Technology, Inc.
T
he introduction of fairly large outside air
quantities to a cooling and heating system can
be critical to obtaining accurate temperatures
for calculating coil performance and for the proper
tempering of the air, whether the system is a direct
expansion package or split system, or a water coil Air
Handler.
With the air conditioning industrys ongoing quest to try
to put more unit in a smaller package, there can be, and
usually is, stratication of return and outside air as the
air enters evaporator coil. See Figure A below.
There is little that can be done to mix the airow
with this conguration. It is critical for performance
calculations that the mixed air temperature be
utilized. To do this, the following outside air formula
must be used:
The outside air, Point A, and the return air, Point
B, wet bulb and dry bulb temperatures are then
located on a psychometric chart on the next page
(Chart A). A line is then drawn between the two
designated Points and the calculated mixed air
temperature is plotted on the line. The placement of
the mixed air dry bulb temperature on the line will
designate the mixed air wet bulb temperature. This
is the temperature (DB/WB) used for inlet coil. See
the AABC Technician Training Manual, Chapter
14, Equation 14.1, for a complete explanation and
examples of the outside air calculation.
The same must be done with the air leaving the
evaporator coil. In the case of Figure A, temperatures
must be taken at the top of the coil discharge for
the tempering of the outside air, Point C, and at the
bottom of the coil discharge, Point D. The same
procedure for the inlet mixed air is then followed for
the discharge air. Plot Points C and D, calculate the
mixed air discharge temperature and plot it on the line.
With the two mixed air points, coil inlet and coil
discharge, enthalpies can be determined for a more
accurate unit performance.
Many of the large Air Handlers have the same
conguration in varied form but there is almost always
stratication and uneven loads on the coil. Some very
large systems will have the outside air intake on the
A better solution is Figure C. The head on meeting of the
return and outside air will cause more mixing of the air.
The best solution is Figure D. The meeting of the return
and outside in this conguration generates the most
mixing of the airows.
MA = (RA% x Rat) + (OSA% x OSAt)
Where: MA -Mixed Air Temperature
RA% -Percentage of Outside Air
RAt -Return Air Temperature (DB)
OSA% -Percentage of Outside Air
OSAt -Outside Air Temperature (DB)
Chart A
OSA Duct
Filter
Return Air Duct
Evaporator Coil
Fan Coil
Figure B
OSA Door
Filter
Return Air Duct Return Air Duct
Evaporator Coil
Figure D
OSA Door
Return Air Duct
Filter
Evaporator Coil
Figure C
OSA Head
Point A
Point B
Point C
Point D
Filter
Return Air Duct
Evaporator Coil
Point A - Outside Air Temperature
Point B - Return Air Temperature
Point C - Outside Air Tempered
Point D - Return Air Tempered
Typical Package Unit
Figure A
&
Coil Performance
VERIFICATION
side. This will also allow for some stratication and
needs to be taken into consideration.
Fan coils usually have the outside air ducted to mixed air
plenum on the sideturn air is ducted straight, Figure B.
This can allow for stratication.
6 TAB Journal
7 TAB Journal
Figure D is the best solution for units that have higher
outside air quantities than 25% to 30%. In the desert
southwest, the extremely high ambient temperature
outside air in the summer can overwhelm a standard
Dx coil if the air is not mixed. Likewise, in parts of
the country with high dew points, stratied air will not
allow the coil to sufciently wring out the moisture in
the outside air. This can increase the dew point in the
conditioned space and make the air feel stuffy.
Stratied outside air can also cause a problem in the
winter. Certain units that have two stage cooling are
two separate coils, side by side instead of integrating the
stages in a single coil. If the outside air is not mixed and
is directed over the rst stage cooling coil, it can cause
the coil to ice up. Even in the desert southwest where we
are, this was a problem that showed up during a new
schools rst winter. The same problem occurred at a
Native American casino during its rst year of operation
as the units were at a minimum of 50% outside air.
In conclusion, the outside air introduction can be
critical to function of the heating and cooling of the
air tempering devices and the verication of these
performances.
Outside Air
INTRODUCTION
Mi c hae l Z i e g l e r , T BE
TAB Technology, Inc.
T
he introduction of fairly large outside air
quantities to a cooling and heating system can
be critical to obtaining accurate temperatures
for calculating coil performance and for the proper
tempering of the air, whether the system is a direct
expansion package or split system, or a water coil Air
Handler.
With the air conditioning industrys ongoing quest to try
to put more unit in a smaller package, there can be, and
usually is, stratication of return and outside air as the
air enters evaporator coil. See Figure A below.
There is little that can be done to mix the airow
with this conguration. It is critical for performance
calculations that the mixed air temperature be
utilized. To do this, the following outside air formula
must be used:
The outside air, Point A, and the return air, Point
B, wet bulb and dry bulb temperatures are then
located on a psychometric chart on the next page
(Chart A). A line is then drawn between the two
designated Points and the calculated mixed air
temperature is plotted on the line. The placement of
the mixed air dry bulb temperature on the line will
designate the mixed air wet bulb temperature. This
is the temperature (DB/WB) used for inlet coil. See
the AABC Technician Training Manual, Chapter
14, Equation 14.1, for a complete explanation and
examples of the outside air calculation.
The same must be done with the air leaving the
evaporator coil. In the case of Figure A, temperatures
must be taken at the top of the coil discharge for
the tempering of the outside air, Point C, and at the
bottom of the coil discharge, Point D. The same
procedure for the inlet mixed air is then followed for
the discharge air. Plot Points C and D, calculate the
mixed air discharge temperature and plot it on the line.
With the two mixed air points, coil inlet and coil
discharge, enthalpies can be determined for a more
accurate unit performance.
Many of the large Air Handlers have the same
conguration in varied form but there is almost always
stratication and uneven loads on the coil. Some very
large systems will have the outside air intake on the
A better solution is Figure C. The head on meeting of the
return and outside air will cause more mixing of the air.
The best solution is Figure D. The meeting of the return
and outside in this conguration generates the most
mixing of the airows.
MA = (RA% x Rat) + (OSA% x OSAt)
Where: MA -Mixed Air Temperature
RA% -Percentage of Outside Air
RAt -Return Air Temperature (DB)
OSA% -Percentage of Outside Air
OSAt -Outside Air Temperature (DB)
Chart A
OSA Duct
Filter
Return Air Duct
Evaporator Coil
Fan Coil
Figure B
OSA Door
Filter
Return Air Duct Return Air Duct
Evaporator Coil
Figure D
OSA Door
Return Air Duct
Filter
Evaporator Coil
Figure C
OSA Head
Point A
Point B
Point C
Point D
Filter
Return Air Duct
Evaporator Coil
Point A - Outside Air Temperature
Point B - Return Air Temperature
Point C - Outside Air Tempered
Point D - Return Air Tempered
Typical Package Unit
Figure A
&
Coil Performance
VERIFICATION
side. This will also allow for some stratication and
needs to be taken into consideration.
Fan coils usually have the outside air ducted to mixed air
plenum on the sideturn air is ducted straight, Figure B.
This can allow for stratication.
6 TAB Journal
8 TAB Journal
The particular situation to which we refer was
an addition of three VAV valves and a relief
valve (bypass valve) to an existing constant
volume system. (Diagram 1)
After the system was altered, the tenants
complained that the supply volume at their
outlets started to uctuate and be noisy with the
increasing of the airow supply volume.
Because of the complaints, a testing and
balancing contractor was called to pinpoint the
cause of malfunction.
The following deficiencies were found:
The actual location of the bypass valve was
as per Diagram 2 and not Diagram 1. The
valve was left with the bypass port closed on
normally open condition with the main gate
partially closed.
The duct static pressure sensor of the relief
valve was left hanging in the ceiling. The
control diagram supplied by the manufacturer
shows that the sensor should be installed
before the valve. (Diagram 3)
V.A.V. - 1
V.A.V. - 2
By-Pass Relief Valve
M
a
i
n
D
u
c
t
V.A.V. - 3
V.A.V. - 1
V.A.V. - 2
Relief Valve
By-Pass
M
a
i
n
D
u
c
t
V.A.V. - 3
Static Pressure
Tap (Optional)
Inlet
Normally Closed
Gate
Outlet
By-Pass
Rotary Actuator
Controller
Main Air
B
M
H L
T
G
Air System
IMPROVEMENT
S e r b a n Ra d u
AIRDRONICS Inc.
Wishing to increase the degree of comfort provided by the existing air systems, an increased number
of building owners and even tenants decided to install VAV valves on existing constant volume systems.
In some situations VAV valves were added to serve one tenant only, the rest of the system remaining to
work as a constant volume system.
In order to remedy the situation, the following
steps were taken:
1) The bypass (relief) valve controller was
reset for a Normally Closed conguration
and the bypass gate was secured on fully
closed position.
2) The duct static pressure sensor was
installed before the bypass valve, as per
manufacturers Diagram #3.
3) Following the remedial work, the three
VAV valves were balanced close to design
requirements with the bypass (relief) valve
fully close (i.e. bypass gate closed and
main gate closed). The duct static pressure
was recorded at the location of the bypass
valve sensor.
4) The relief valve was set to maintain the
duct static pressure close to previous
recorded duct static pressure while the
VAV valves were set successively to the
minimum position.
DIAGRAM 1 DIAGRAM 2
DIAGRAM 3
8 TAB Journal
The particular situation to which we refer was
an addition of three VAV valves and a relief
valve (bypass valve) to an existing constant
volume system. (Diagram 1)
After the system was altered, the tenants
complained that the supply volume at their
outlets started to uctuate and be noisy with the
increasing of the airow supply volume.
Because of the complaints, a testing and
balancing contractor was called to pinpoint the
cause of malfunction.
The following deficiencies were found:
The actual location of the bypass valve was
as per Diagram 2 and not Diagram 1. The
valve was left with the bypass port closed on
normally open condition with the main gate
partially closed.
The duct static pressure sensor of the relief
valve was left hanging in the ceiling. The
control diagram supplied by the manufacturer
shows that the sensor should be installed
before the valve. (Diagram 3)
V.A.V. - 1
V.A.V. - 2
By-Pass Relief Valve
M
a
i
n
D
u
c
t
V.A.V. - 3
V.A.V. - 1
V.A.V. - 2
Relief Valve
By-Pass
M
a
i
n
D
u
c
t
V.A.V. - 3
Static Pressure
Tap (Optional)
Inlet
Normally Closed
Gate
Outlet
By-Pass
Rotary Actuator
Controller
Main Air
B
M
H L
T
G
Air System
IMPROVEMENT
S e r b a n Ra d u
AIRDRONICS Inc.
Wishing to increase the degree of comfort provided by the existing air systems, an increased number
of building owners and even tenants decided to install VAV valves on existing constant volume systems.
In some situations VAV valves were added to serve one tenant only, the rest of the system remaining to
work as a constant volume system.
In order to remedy the situation, the following
steps were taken:
1) The bypass (relief) valve controller was
reset for a Normally Closed conguration
and the bypass gate was secured on fully
closed position.
2) The duct static pressure sensor was
installed before the bypass valve, as per
manufacturers Diagram #3.
3) Following the remedial work, the three
VAV valves were balanced close to design
requirements with the bypass (relief) valve
fully close (i.e. bypass gate closed and
main gate closed). The duct static pressure
was recorded at the location of the bypass
valve sensor.
4) The relief valve was set to maintain the
duct static pressure close to previous
recorded duct static pressure while the
VAV valves were set successively to the
minimum position.
DIAGRAM 1 DIAGRAM 2
DIAGRAM 3
10 TAB Journal
A
s often happens, we were
awarded the balancing
contract after the
construction of a new intermediate
school was well on its way toward
completion. We successfully
completed the majority of our
work but found a problem
regarding the computer teaching
rooms, one of which is located in
the center of each of 10 pods
for the school. The requirements
for the computer rooms were
that each would have outside
air in addition to the fan coil
units (which are 800 CFM each)
already installed. There would be
15 students per computer room,
requiring 15 CFM each of outside
air for a total of 225 CFM for
each room.
However, those in charge had
simply directed the contractor to
tap off the discharge side of the
main supply unit (16,000 CFM
with 25% fresh air) for each pod.
The main units supply all the
classrooms and use VAV boxes.
We immediately advised the
engineer and contractor that the
fresh air duct that was installed
is not all fresh air, but instead
conditioned mixed air. No action
was taken, and after the school
attempted to use the rooms, it
was found that the CO2 levels
exceeded 1,000 PPM, and was
not acceptable. At that point they
closed the computer rooms until
the problem could be rectied.
We suggested two possibilities for
them to consider:
1) Re-duct the fan coil units to
outside air with the necessary
dampering to allow 225 CFM
into the rooms. This, however,
would require review of the
cooling capabilities of these units
to handle this amount of outside
air.
2) Add an 800 CFM VAV box off
the main RTU, which would then
allow 200 CFM of fresh air to
enter the computer space (800
CFM x 0.25 = 200 CFM). This
is still low but if the main RTU
fresh air intake were increased to
30%, then 240 CFM would be
delivered to each computer space
through the new VAV box.
Adding a VAV box would have
minimal effect on the RTUs
original design, since no diversity
factor was utilized, and the
building design would never
require full ow to all areas
simultaneously. A review of
cooling and heating capacities in
the RTUs should be performed to
ensure that the increased outside
air can be handled.
The owners rejected the rst
suggestion. With 10 systems to
deal with, they did not want to
penetrate the exterior walls, nor
did they want to see any grilles
on the outside walls. The second
suggestion has been given serious
consideration.
This project and the problematic
situation points out clearly
the need to award the test and
balance contract early, so that a
proper review of the plans and
specications can be made. Had
that been done in this case, the
problem could have been caught
while it was much easier to x.
Correcting
an Excess
CO2 Problem
J a me s E . Br e n n a n , T BE
J a me s E . Br e n n a n Co mp a n y, I n c .
T E C H N I C A L T I P S F O R T H E H V A C I N D U S T R Y
Do you have a
Tech Tip that you
would like to share
with our readers?
If so, please
contact AABC at:
Associated Air
Balance Council
1518 K Street NW, Ste 503
Washington, DC 20005
Fax 202.638.4833
E-mail: info@aabc.com
http://www.aabc.com
Powered Exhaust Fans
Charles Schwebach, TBE, Raglen System Balance, Inc.
Rooftop A/C units with custom attached powered
exhaust fans are used to control room pressure.
Room pressure in single-zone areas can be critical
for proper operation of doors or environmental
control. There are two basic types: variable speed
pressure controlled, and single speed.
Applications
School classrooms, ofce areas, and laboratories
are increasingly being designed with small
package A/C units and custom t powered
exhaust fans. The advantages are:
separate controls for individual comfort control,
and individual DDC management during non-
occupied periods. The disadvantages are increased
installation cost and maintenance.
Single Speed
During minimum outside air operation, the
powered exhaust fan will remain off. This is
accomplished by adjusting the end switch. If
the room pressure exceeds .05 W.G., it may be
necessary to lower the minimum outside air CFM
until the room pressure is acceptable. Make sure
the minimum is still within the specications.
During economizer mode, the return air damper
will move toward the closed position while the
exhaust damper will travel toward the open
position. When the end switch contacts close, the
powered exhaust fan energizes.
The end switch may be either a mercury type,
microswitch, or auxiliary contacts built into the
damper actuator. As the dampers travel toward
the economizer position, adjust the end switch
to close, and start the exhaust fan. This should
happen somewhere around 75% opening of the
outside air damper. Measure the room pressure
and return air CFM. Room pressure typically is
specied at +.03 to +.05 W.G. The nal fan
speed is adjusted with the motor sheave.
Variable Speed
If the room pressure is being maintained, run the
economizer to 100% outside air. The VFD should
increase the motor Hz to 60 Hz or less, depending
on the integrity of the room. If the fan cannot
maintain room pressure at 60 Hz, adjust the
motor sheave to achieve .03 W.G. If the room
pressure is at or below .03 W.G., record the
frequency. The frequency should be something
greater than the manufacturers minimum +10%
for varying conditions.
The last item that should be checked is the tuning
for door opening and closing. This is referred
to as the PI Loop. If PI tuning is not performed,
unnecessary VFD modulation can occur and doors
will fail to close properly. To begin, set the unit to
100% outside air and measure the room pressure
using a manometer or magnehelic. Next, open
a door and allow the VFD to low down. Now let
the door close naturally. If the PI is tuned properly
the pressure will spike high momentarily and then
go below .03 W.G., allowing the door to close.
The pressure will then return to .03 and hold
steady. If the pressure modulates up and down
the PI needs adjustingfollow the manufacturers
instructions for setting the PI loop.
When adjusted properly, the room pressure
should be maintained at a steady pressure
with little to no VFD modulation and doors will
open and close properly under all economizer
conditions.
11 TAB Journal
10 TAB Journal
A
s often happens, we were
awarded the balancing
contract after the
construction of a new intermediate
school was well on its way toward
completion. We successfully
completed the majority of our
work but found a problem
regarding the computer teaching
rooms, one of which is located in
the center of each of 10 pods
for the school. The requirements
for the computer rooms were
that each would have outside
air in addition to the fan coil
units (which are 800 CFM each)
already installed. There would be
15 students per computer room,
requiring 15 CFM each of outside
air for a total of 225 CFM for
each room.
However, those in charge had
simply directed the contractor to
tap off the discharge side of the
main supply unit (16,000 CFM
with 25% fresh air) for each pod.
The main units supply all the
classrooms and use VAV boxes.
We immediately advised the
engineer and contractor that the
fresh air duct that was installed
is not all fresh air, but instead
conditioned mixed air. No action
was taken, and after the school
attempted to use the rooms, it
was found that the CO2 levels
exceeded 1,000 PPM, and was
not acceptable. At that point they
closed the computer rooms until
the problem could be rectied.
We suggested two possibilities for
them to consider:
1) Re-duct the fan coil units to
outside air with the necessary
dampering to allow 225 CFM
into the rooms. This, however,
would require review of the
cooling capabilities of these units
to handle this amount of outside
air.
2) Add an 800 CFM VAV box off
the main RTU, which would then
allow 200 CFM of fresh air to
enter the computer space (800
CFM x 0.25 = 200 CFM). This
is still low but if the main RTU
fresh air intake were increased to
30%, then 240 CFM would be
delivered to each computer space
through the new VAV box.
Adding a VAV box would have
minimal effect on the RTUs
original design, since no diversity
factor was utilized, and the
building design would never
require full ow to all areas
simultaneously. A review of
cooling and heating capacities in
the RTUs should be performed to
ensure that the increased outside
air can be handled.
The owners rejected the rst
suggestion. With 10 systems to
deal with, they did not want to
penetrate the exterior walls, nor
did they want to see any grilles
on the outside walls. The second
suggestion has been given serious
consideration.
This project and the problematic
situation points out clearly
the need to award the test and
balance contract early, so that a
proper review of the plans and
specications can be made. Had
that been done in this case, the
problem could have been caught
while it was much easier to x.
Correcting
an Excess
CO2 Problem
J a me s E . Br e n n a n , T BE
J a me s E . Br e n n a n Co mp a n y, I n c .
T E C H N I C A L T I P S F O R T H E H V A C I N D U S T R Y
Do you have a
Tech Tip that you
would like to share
with our readers?
If so, please
contact AABC at:
Associated Air
Balance Council
1518 K Street NW, Ste 503
Washington, DC 20005
Fax 202.638.4833
E-mail: info@aabc.com
http://www.aabc.com
Powered Exhaust Fans
Charles Schwebach, TBE, Raglen System Balance, Inc.
Rooftop A/C units with custom attached powered
exhaust fans are used to control room pressure.
Room pressure in single-zone areas can be critical
for proper operation of doors or environmental
control. There are two basic types: variable speed
pressure controlled, and single speed.
Applications
School classrooms, ofce areas, and laboratories
are increasingly being designed with small
package A/C units and custom t powered
exhaust fans. The advantages are:
separate controls for individual comfort control,
and individual DDC management during non-
occupied periods. The disadvantages are increased
installation cost and maintenance.
Single Speed
During minimum outside air operation, the
powered exhaust fan will remain off. This is
accomplished by adjusting the end switch. If
the room pressure exceeds .05 W.G., it may be
necessary to lower the minimum outside air CFM
until the room pressure is acceptable. Make sure
the minimum is still within the specications.
During economizer mode, the return air damper
will move toward the closed position while the
exhaust damper will travel toward the open
position. When the end switch contacts close, the
powered exhaust fan energizes.
The end switch may be either a mercury type,
microswitch, or auxiliary contacts built into the
damper actuator. As the dampers travel toward
the economizer position, adjust the end switch
to close, and start the exhaust fan. This should
happen somewhere around 75% opening of the
outside air damper. Measure the room pressure
and return air CFM. Room pressure typically is
specied at +.03 to +.05 W.G. The nal fan
speed is adjusted with the motor sheave.
Variable Speed
If the room pressure is being maintained, run the
economizer to 100% outside air. The VFD should
increase the motor Hz to 60 Hz or less, depending
on the integrity of the room. If the fan cannot
maintain room pressure at 60 Hz, adjust the
motor sheave to achieve .03 W.G. If the room
pressure is at or below .03 W.G., record the
frequency. The frequency should be something
greater than the manufacturers minimum +10%
for varying conditions.
The last item that should be checked is the tuning
for door opening and closing. This is referred
to as the PI Loop. If PI tuning is not performed,
unnecessary VFD modulation can occur and doors
will fail to close properly. To begin, set the unit to
100% outside air and measure the room pressure
using a manometer or magnehelic. Next, open
a door and allow the VFD to low down. Now let
the door close naturally. If the PI is tuned properly
the pressure will spike high momentarily and then
go below .03 W.G., allowing the door to close.
The pressure will then return to .03 and hold
steady. If the pressure modulates up and down
the PI needs adjustingfollow the manufacturers
instructions for setting the PI loop.
When adjusted properly, the room pressure
should be maintained at a steady pressure
with little to no VFD modulation and doors will
open and close properly under all economizer
conditions.
11 TAB Journal
13 TAB Journal
ACG COMMISSIONING
GUIDELINE
Name
Company
Shipping Address
City State Zip
Phone Fax
Email
Order your copy of the new
ACG Commissioning Guideline today!
Non-Member Cost: $50.00
ACG Commissioning Guideline @ $50 each x ________= $____________
Payment Information
Payment Type (Check one)
Check Enclosed MasterCard Visa American Express
Card Number Expiration Date
Name on Card
Signature
Please complete order form and return along with payment to:
THE ACG COMMISSIONING GUIDELINE
provides a standardized methodology for
everyone involved with the commissioning
process to follow.
Detailed, step-by-step
methodologies for
the various types of
commissioning
The benets of
commissioning
Detailed, step-by-step
methodologies for
the various types of
commissioning
The benets of
commissioning
downloading software.
Ask your local wholesale supplier for
Alnor brand test instruments today!
Questions? Contact us.
Phone 651 490 2811 Fax 651 490 3824
1 800 424 7427 customerservice@alnor.com www.alnor.com
Alnor 8.5 x 11.qxp 4/30/2007 10:23 AM Page 1