Galil Presentation - The Evolution of Ethernet in Motion and I/O Control Webinar

Galil Motion Control
ICALEPCS October 2013

The Evolution of Ethernet in
Motion and I/O Control

By Ann Keffer and Robin Riley
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com
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Agenda
Galil
About
Product Overview
Before Ethernet
Motion Control and Ethernet
Proprietary Network Architecture
Benefits of Ethernet
Determinism and Non-Determinism Defined
Is Non-Determinism Relevant?
Galils Ethernet Options
The Future of Ethernet in Control Systems
Summary
Q&A
ELECTROMATE
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About Galil
Established Reputation and Long History of Success
Founded in 1983 by Jacob Tal and Wayne Baron
Introduced 1
st
microprocessor-based servo controller
Profitable for over 110 consecutive quarters
Delivered over 750,000 motion controllers and PLCs
Excellent Technical Support and Service
World-wide network of factory-trained reps & distributors
Technical support team with over 100 man-years of motion control
experience
On-line support tools at www.galil.com
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Product Overview
Multi-axis Motion Controllers
For ultra high-speed performance
DMC-40x0, DMC-18x6
For low-cost precise control
DMC-41x3,DMC-18x2, DMC-21x3
Single-Axis Motion Controllers
DMC-3x00x
Prior General Motion Controllers
DMC-14x5, CDS-3310
Ethernet I/O Controllers (PLC)
RIO-47xxx

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Before Ethernet
Before Ethernet was widely used in control systems,
there was:
Bus based communication
Daisy-Chain Serial Communication
RS-485 multi-drop
Various serial communication networks such as CANOpen and
DeviceNet

Galil Introduced first Ethernet Motion Controller in 1999

ELECTROMATE
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Proprietary Network Architecture
Initially control systems used proprietary network
architectures to communicate between multiple devices
Vendors had complete control because they were single vendor
solutions (Syncnet, MACA, Mecatrol Link)
Mutli-vendor solutions such as Profibus, CANOpen and MultiNet
did not become ubiquitous due to limited capabilities
Higher cost
Barrier to migration
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Benefits of Ethernet
Ethernet architecture was used as an alternative to
proprietary bus communication because its:
Scalable
Affordable
Flexible
Multi-vendor
Ubiquitous

Ethernet
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Determinism and Non-Determinism
Defined
A Non-Deterministic network allows any device on the
network to transmit at any time. Many masters and
many slaves can exist, the network can be closed (not
connected to the outside) or open (Internet). Because
devices can talk at the same time, collisions can occur
requiring the devices to retransmit. An example of a
protocol in a non-deterministic network is
Ethernet.
A Deterministic network has a guaranteed same time delay
for data transfer. A deterministic network typically has one
master and many slaves. If the given time to transmit isnt
used it is lost. Examples of protocols in a deterministic network
is CanOpen and EtherCAT.
Ethernet
Non-
Deterministic
Deterministic
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Is Non-Determinism Relevant?
A collision occurs if two devices transmit at the same time. Are
collisions likely to cause problematic delays for control systems?
Assume 100Mbit/s wire speed
100 bits of data, 8 bits/byte = 8 microseconds
transmission time (packet size is typically small)
Closed network
One master transmitting

Any Ethernet network that is deterministic must be a closed network
because network traffic must be controlled

Ethernet
Non-
Deterministic
Deterministic
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UDP/IP (User Datagram Protocol)
No connection establishment
Receiver doesnt acknowledge receipts
Multicast and broadcast
No connection state
Suitable for closed networks
Greater throughput due to fewer packets
TCP/IP (Transmission Control Protocol)
Guarantees data arrives in the correct order
Only one transmitter and receiver
Receiver acknowledges receipt assuring no lost packets
Provides congestion control
Suitable for open networks and large closed networks

UDP/IP and TCP/IP
Ethernet
Non-
Deterministic
UDP/IP
TCP/IP
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TCP/IP and UPD/IP
Ethernet
Non-
Deterministic
UDP/IP
TCP/IP
Incoming frame
Ethernet
driver
IP
TCP UDP
Data Data
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Galils Ethernet Options
Ascii over UDP/IP
Ascii over TCP/IP
ModBus TCP
Ethernet/IP
EtherCAT

Ethernet
Non-
Deterministic
UDP/IP TCP/IP
ModBus TCP
Ethernet/IP
Detrministic
EtherCAT
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ASCII over UDP/IP
Can be managed without proprietary software
Suitable for most closed control networks
Default communication protocol for current
generation Galil software (GalilSuite)
Ethernet
Non-
Deterministic
UDP/IP
TCP/IP
IP Datagram
IP
Header
UDP Data
20 Bytes
UDP Datagram
UDP
Header
8 Bytes
Ethernet
Header
Ethernet
Trailer
14 Bytes
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HMI
Contour Mode
Pos, Time
Buffer Depth
Positions, I/O

DMC-4080
CNC 5 Axes
Various modes of motion supported such
as: Contour mode and PVT mode
UDP/IP
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ASCII over TCP/IP
Can be managed without proprietary software for example:
Telnet and socket based communication (Windows, Linux
etc.)
Appropriate for complex control networks with varying
types of data, long distances between devices and many
devices such as switches and routers
Open network
Default protocol for API toolkit (GalilTools)
IP Datagram
Ethernet
Header
IP
Header
Data
14 Bytes 20 Bytes
Ethernet
Trailer
4 Bytes
Ethernet Frame
TCP
Header
20 Bytes
Ethernet
Non-
Deterministic
UDP/IP
TCP/IP
ELECTROMATE
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Achieving Ultra-Fast Precision with
TCP/IP over Ethernet
Time to command, move, settle and alert the host PC
Galil DMC-40x0
Schneeberger linear motor stage
Copley digital amplifier
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ModBus TCP
Well defined format within TCP packet
Typically used for sharing I/O and array data
Multi-vendor support
Standard I/O commands in Galil programming
language for ModBus I/O

IP Datagram
Ethernet Header IP Header Data
14 Bytes 20 Bytes
Ethernet
Trailer
4 Bytes
TCP Header
20 Bytes
IP Header TCP Header Data
Ethernet Frame
TCP Segment
TCP Header Data
ModBus TCP
Data
ModBus TCP is embedded in data segment of TCP frame
Ethernet
Non-
Deterministic
UDP/IP TCP/IP
ModBus TCP
ELECTROMATE
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Recipes,
Speed
Labeling,
Registration mark,
Cammed Motion,
For sealing
Bottle Caps
Analog,
Digital I/O
ModBus TCP
Host PC
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Ethernet/IP
Compatible with some proprietary
control systems
Built on TCP/IP protocols
Packet data allows sharing multi-
vendor motion and I/O commands
Galil offers Ethernet/IP as an available
solution
Ethernet
Non-
Deterministic
UDP/IP TCP/IP
ModBus TCP
Ethernet/IP
Detrministic
IP Datagram
Ethernet
Header
IP
Header
Data
14 Bytes 20 Bytes
Ethernet
Trailer
4 Bytes
Ethernet Frame
TCP
Header
20 Bytes
Ethernet
IP
ELECTROMATE
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DMC-4040s
RIO-47100
Ethernet/IP
RIO-47100
AB PLC
ELECTROMATE
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EtherCAT
Deterministic protocol based on CANOpen
Built on Ethernet physical layer
Ensures reliable servo loop closure over
network
Suitable for physically distant drives
Galil offers an EtherCAT master for motion applications
Needs closed network

Ethernet
Non-
Deterministic
UDP/IP TCP/IP
ModBus
TCP
Ethernet/IP
Deterministic
EtherCAT
constant header completely sorted (mapped)
process data
Working
Counter:
constant
DA SA Type
Frame
HDR
EtherCAT
HDR
Data
Ethernet Header EtherCAT Telegram ECAT
(6) (6) (2) (2) (10) (0.1486)
C
T
R

Ethernet
Trailer
(4)
(2)
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DMC-4000
4 axes 2 local, 2 external
Yaskawa and AMC 3 phase brush drives
All axes coordinated as if local
DMC-4000
Host PC
EtherCAT
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The Future of Ethernet and
Control Systems
Beyond Gigabit
Wireless is viable
Internet of Things
Standardization of protocols so that anything can identify
itself and run anywhere
Smart Sensors

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Summary
The introduction of Ethernet into control systems has
provided a easy-to-configure, reliable, high performance,
vendor-neutral means of communication between devices.
Ethernet is a base for many versions of data transmission
that be chosen based on the control application. It is cost
effective and ubiquitous.

Galil offers a variety of Ethernet protocols for motion control
systems.
ELECTROMATE
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Q&A?
Contact Galil technical support if you have questions:
1 800 377 6329, email support@galilmc.com
In Canada contact:
Electromate
1 877 737 8698
Email: sales@electromate.com

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Galil Motion Control

ICALEPCS October 2013

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