Professional Documents
Culture Documents
5075 Adf
5075 Adf
Feeder
DADF-S1
Aug 17 2007
Application
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of products. This manual covers all localities where the products are sold. For this reason, there may be information in this
manual that does not apply to your locality.
Corrections
This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products. When
changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need
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of this manual.
The following paragraph does not apply to any countries where such provisions are inconsistent with local law.
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The product names and company names used in this manual are the registered trademarks of the individual companies.
Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, reproduced or
translated into another language, in whole or in part, without the written consent of Canon Inc.
Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential information.
Introduction
Symbols Used
This documentation uses the following symbols to indicate special information:
Symbol
Description
Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning.
Indicates an item requiring disconnection of the power plug from the electric outlet.
Indicates an item intended to provide notes assisting the understanding of the topic in question.
Memo
Introduction
Contents
Contents
Chapter 1 Specifications
1.1 Product Specifications ................................................................................................................................1- 1
1.1.1 Specifications .......................................................................................................................................................... 1- 1
Chapter 2 Functions
2.1 Basic Construction......................................................................................................................................2- 1
2.1.1 Overview of the Electrical Circuit............................................................................................................................. 2- 1
Contents
Contents
Contents
Chapter 4 Maintenance
4.1 User Maintenance ...................................................................................................................................... 4- 1
4.1.1 Cleaning...................................................................................................................................................................4- 1
4.1.2 Replacement............................................................................................................................................................4- 1
4.2.2 Durables...................................................................................................................................................................4- 3
4.2.2.1 Durables................................................................................................................................................................................... 4- 3
4.2.4 Cleaning...................................................................................................................................................................4- 5
4.2.4.1 Rollers...................................................................................................................................................................................... 4- 5
4.2.4.2 Guides...................................................................................................................................................................................... 4- 7
4.2.4.3 Sensors.................................................................................................................................................................................... 4- 9
Contents
4.5 Variable Resistors (VR), Light-Emitting Diodes (LED), and Check Pins by PCB .....................................4- 23
4.5.1 Overview................................................................................................................................................................ 4- 23
4.5.2 DADF Controller PCB............................................................................................................................................ 4- 23
4.5.3 Original Placement led PCB .................................................................................................................................. 4- 24
Contents
Chapter 1 Specifications
Contents
Contents
1.1 Product Specifications....................................................................................................................................................1-1
1.1.1 Specifications ............................................................................................................................................................................... 1-1
Chapter 1
T-1-1
Item
Specifications
Document type
Document weight
Remarks
Color document:
64~ 128g/m2
Size:
B6, A5 (STMT)~ A3, (LDR:11x17)
Feeding direction:
128.0mm~ 432.0mm
(Extra long mode*1:630mm)
Width direction:
139.5mm~ 304.8mm
(Feedable size:304.8mm)
Stream reading
Upper separation
1-1
Chapter 1
Item
Specifications
Remarks
Mixed document:
Length/width detection during the feeding
Stamp function
Available
Stream reading
600dpi
S size*2
Standard
400mm/s
Reading speed
Min~ Max
200 to 400mm/s
SEND
300dpi
Weight
About 20.2kg
Dimensions
615.3(W) x
560.3(D) x
156.2(H) mm
Usage environment
Temperature range
Humidity range
*1: Set the extra long mode with the service mode.
Select COPIER > OPTION > USER > MF-LG-ST, and set to 1. (Default: 0)
*2: The paper size specification is as follow:
L size: A3, LDR
S size: A4, LTR
1-2
Chapter 1
[2]
[3]
[1]
[4]
[6]
[5]
F-1-1
[13]
[1]
[4]
[3]
[2]
[5]
[12]
[11]
[9]
[8]
[7]
[6]
[10]
F-1-2
The original placement indicator goes on when an original is placed in the original tray, and it flashes to indicate the presence of a jam.
1-3
Chapter 1
F-1-3
If the original placement indicator starts to flash while an original is being moved, suspect a jam, and go through the following:
1) Check all originals in the tray.
2) Open the feeder cover, and remove any jammed original.
3) Put the originals in order starting from 1st to last page, and place the stack back in the ADF.
1-4
Chapter 2 Functions
Contents
Contents
2.1 Basic Construction .........................................................................................................................................................2-1
2.1.1 Overview of the Electrical Circuit ............................................................................................................................................... 2-1
Chapter 2
The machine uses the DADF controller PCB to control. This PCB possesses CPU (IC401).
CPU reads the signals inputted at a sensor etc. or the signal from the host machine and in response, drives the loads such as motor or solenoid etc. by standard timing.
DADF CONTROLLER PCB
EEPROM
(IC412)
CPU
(IC401)
ASIC1
(IC403)
CIS UNIT
FLASH
ROM
(IC402)
MOTOR
ASIC2
(IC404)
SENSOR
SOLENOID
CLUTCH
F-2-1
Roll
Transfer the drive of the pickup motor (M1) to the pickup roller and feeding
roller.
2-1
Chapter 2
DADF
M4
[5]
M6
[6]
M5
[10]
M1
[11]
M3
[15]
[16]
CL1
M2
SL2
[1]
PI6
PI4
PCB2
PI1
PI12
CIS unit
PCB3
PI3
PCB4
PI11
F-2-2
[1] Read motor drive signal
A CIS unit is installed in the machine. Therefore, both-sided simultaneous reading can be selected in addition to the conventional reversal both-sided reading.
In the reversal both-sided reading, the document is reversed in the machine and the CCD unit installed in the reader assembly reads its both sides.
In the both-sided simultaneous reading, the document is fed only once in the machine. The CCD unit reads its first side, and the CIS unit reads its second side at
the same time.
2-2
Chapter 2
[2]
[1]
[B]
[4]
[3]
[A]
F-2-3
[A] CCD unit (first-side reading)
[1] Pickup
[2] Feeding
[3] Reversing
[4] Delivery
sequences
[1]->[2]->[3]->[2]->[4]
[1]->[2]->[4]
MEMO:
Both-sided reading method can be selected in the following user mode.
Both-sided > Detailed settings > Feeder reading method
The machine executes the following 4 types of operation mode, executing individual modes according to the instructions from the host machine for printing. The
following table shows these operation modes, outlines of the modes, and corresponding printing modes:
2-3
Chapter 2
T-2-3
Operation mode
1. Normal rotation
pickup/delivery
------
Picks up the document, reads with the CCD unit and delivers it.
Both-sided simultaneous
reading
Picks up the document, and reads its first side with the CCD unit double-sided original (Both-sided
and its second side with the CIS unit and delivers it.
simultaneous reading)
->double-sided print
2. Normal
rotation pickup/reversal
delivery
Picks up the document and reads its first side with the CCD unit. double-sided original (Both-sided
After that, reverses it and reads its second side. In order to keep reversal reading)->double-sided print
the side of the document, reverses it again and delivers it.
2-4
Chapter 2
Operation mode
3. Idle feed/reversal
pickup/reversal delivery
Executes idle feed to identify the document size. Reads its first
side with the CCD unit after the idle feed. After that, reverses it
again and reads its second side. In order to keep the side of the
document, reverses and delivers it.
Both-sided simultaneous
reading
Executes idle feed to identify the document size. Picks up again double-sided original of same
the document after the idle feed, reads its first side with the CCD configuration (Both-sided simultaneous
unit and its second side with the CIS unit and delivers it.
reading)->double-sided print
4. Idle feed/reversal
pickup/delivery
-----
executes idle feed to identify the size of the originals, reverses it, single-sided original of different
and delivers it after it has been read.
configurations
->single-sided print
The machine possesses the following 2 modes of operation to suit different printing modes:
a. normal mode (other than mix of different configurations or extra-length)
T-2-4
Item
Description
Sensor used
(notation)
Presence/absence
of original
document detecting
sensor (PI5)
The length is detected by turning on/off the post-separation sensor when turning on the read sensor.
post-separation sensor
(PCB2)
read sensor (PCB3)
checks the length of the original placed in the original pickup tray; identification of LTR and LGL.
LTR-R/LGL sensor
(PI4)
2-5
Chapter 2
Item
Description
Sensor used
(notation)
Cross-feed
direction
checks the width of the original placed in the original pickup tray.
Description
Sensor used
(notation)
checks the
checks the presence/absence of an original in the original pickup tray.
presence/absence of
an original in the
original pickup tray.
document detecting
sensor (PI5)
Original presence/absence
Cross-feed
direction
checks the width of the original placed in the original pickup tray.
Feed direction
checks the length of the original with reference to the time (distance) from when the read sensor goes on to when it read sensor (PCB3)
goes off.
The machine uses the original detection sensor (PI5) to check the presence/absence of an original in the original tray.
When an original is placed on the tray, the detecting lever operates in conjunction with the light-blocking plate, during which the light-blocking plate blocks the
light of the photo interrupter. As a result, the original detection sensor (PI5) generates the original detection signal (EMP_S), which will cause the DADF controller
PCB to turn on the original placement indicator.
EMP_S
EMP_LED
PI5
LED
Detection lever
Oliginal
F-2-4
A. Normal Printing
The machine identifies the size of an original with reference to combinations of the size (width, length) detected on the original tray and the size (length) detected
while the original is being moved.
a. Detecting the Size of the Original in Feed Direction
When an original is placed on the original tray, the light-blocking plate operates in keeping with the detecting lever of the LGL/LTR detecting sensor (PI4) to block
the light of the photo interrupter. The machine identifies whether or not the original is LGL with reference to the LGL/LTR detecting sensor signal (LG_S) and the
width of the original. The machine communicates the original size information to the host machine as soon as the Start key is pressed.
2-6
Chapter 2
LG_S
Detection lever
PI4
F-2-5
The machine detects the size of an original in feed direction with reference to the state of the post-separation sensor (PCB2) after the read sensor (PCB3) has gone
off and the state of the LGL/LTR detecting sensor (PI4) on the tray.
The machine measures the length of the time from when the read sensor goes on to when it goes off to find out the length of the original; it then uses the result of
the measurement and the result of detection made on the original tray to identify the size of the original.
BNG_S_LED
BNG_S
PCB2
PCB3
2-7
Chapter 2
Slide guide
(rear)
WIDTH
A4LT_S
Gear
Original width
detecting volume (VR)
Slide guide
(front)
F-2-7
The track of the slide guide is given a groove so that the slide may stop at specific default sizes. Some sizes, however, are extremely close to each other, possibly
causing the slide to stop at the wrong point. To make sure that the slide stops at the correct stops, the slide is provided with a positioning roll [1], which restricts the
stops as follows:
T-2-6
Marking on slide guide
positioning roll
2-8
Slide with 2
grooves
A4R
A4R
A4R
LTRR
INCH
LTRR
A4R
LTRR
Chapter 2
[1]
A4R
F-2-8
VR
PI10
PI8
PI9
PI7
F-2-9
AB-Configuration
2-9
Chapter 2
T-2-7
Document width
Size width sensor
volume results (VR)
1 (PI7)
Width>272
272>/=Width>247
Size
width
sensor 3
(PI9)
Size width
sensor 2 (PI8)
Size
width
sensor 4
(PI10)
Document
length
detection
(detected from the
No. 2 registration
motor drive signal)
Detected size
AB series
ON
A3
ON
A4
OFF
ON
B4
OFF
ON
B5
OFF
ON
Length>/=222
A4-R
OFF
ON
Length<222
A5
OFF
Length>/=193
B5-R
OFF
Length<193
B6
ON
B4
ON
B5
OFF
ON
Length>/=222
A4-R
OFF
ON
Length<222
A5
OFF
ON
Length>/=193
B5-R
OFF
ON
Length<193
B6
OFF
A5-R
ON
Length>/=222
A4-R
ON
Length<222
A5
247>/=Width>200
OFF
ON
Length>/=193
B5-R
OFF
ON
Length<193
B6
OFF
OFF
200>/=Width>172
A5-R
OFF
Length>/=193
B5-R
OFF
Length<193
B6
OFF
A5-R
A4R
172>/=Width
Inch-Configuration
T-2-8
247>/=Width>200
2-10
Size width
sensor 2 (PI8)
Document length
detection (detected
from the No. 2
registration motor
drive signal)
ON
LDR
ON
LTR
ON
LGL
OFF
Length>/=222
LTR-R
OFF
Length<222
STMT
ON
LGL
ON
LTR-R
Chapter 2
Size width
sensor 2 (PI8)
Document length
detection (detected
from the No. 2
registration motor
drive signal)
ON
Length>/=222
STMT
OFF
Length<222
STMT-R
Length>/=222
STMT-R
172>/=Width
The CIS (contact image sensor) is used for document exposure and reading, where image reading is executed by one image, one line.
T-2-9
Components
Function
Receives the reflected light passing through the rod lens array
Reading line
[3]
Scanning direction
Reading glass
[1]
[2]
[1]
[3]
[1]
[2]
[1]
F-2-10
The contact image sensor (CIS) performs the analog image process in the following flow.
The rod lens array lets in the reflected light from the document.
The CCD array receives the light.
-> The CCD array converts it into the electronic signal (photoelectric conversion) and outputs it.
2-11
Chapter 2
-> The CCD array consists of the 16 channels (units).
Each channel has an output correction table. The image signal, for which gain correction and offset correction have been made against the input luminance signal,
are output.
Image characteristics
Output
CCD chanel
16
Actual characteristics
1
Input
4
5
CB
rP
ive
Dr
ots
6D
45
F-2-11
- In the case that the contact image sensor (CIS) has been replaced, enter the following correction values in the service mode.
<Service mode>
- COPIER>ADJUST>CCD>DFCH-G2
- COPIER>ADJUST>CCD>DFCH-G10
- COPIER>ADJUST>CCD>MTF-M1
- COPIER>ADJUST>CCD>MTF-M2
- COPIER>ADJUST>CCD>MTF-M3
Execute COPIER>FUNCTION>MTF-CLC .
Execute COPIER>FUNCTION>DF-LNR .
This machine has a CIS glass on the undersurface of the CIS unit.
A standard white plate is attached to this glass for correction of shading and dirt detection.
The DADF controller drives M6 when necessary and moves the CIS glass.
By executing such procedure, the DADF controller compares reflection data of the standard white plate position with that of the image scanning position, and executes the above-mentioned correction.
The following shows the timing of the CIS glass move.
T-2-10
2-12
Status
Wait
Yes
Standby
No
Yes
Simultaneous scanning at
double-sided mode
Yes
Last rotation
Yes
Chapter 2
DADF-CONT
[1]
[2]
M6
[4]
[3]
[5]
F-2-12
Lines may appear on image because of dust or dirt attached on the surface of the CIS glass when scanning the 2nd side of the 2-sided printing with this machine.
To prevent it, the dust detection correction function is equipped.
With this function, the DC controller shifts the CIS glass to the scanning position at the specified timing (see Note 1). Then, the CIS unit detects the degree of soil
on the scanning side.
If dirt is detected at a scanning point (see Note 2), the CIS unit moves to the next point where is not soiled so that prevent faulty image.
There are 3 scanning points, and the detection is executed in the order indicated below. If dirt is detected at the first point, the glass moves to the next point and
scan the 2nd side.
If dirt is detected at all scanning points, the user message urging the cleaning of the scanning glass is indicated. (The DF operation is available while the message
is indicated.)
2-13
Chapter 2
DADF-CONT
[1]
[2]
M6
[4]
[3]
[5]
[4]
[3]
[C]
[B]
[A]
[5]
0.5mm
21.5mm
[6]
[7]
F-2-13
The machine checks for an original jam using the sensors shown in the figure. The timing at which a check is made is programmed in the ROM on the DADF
controller PCB, and the presence/absence of a jam is identified in terms of whether there is paper over a particular sensor.
when it detects a jam, it communicates the fact to its host machine using a code, which may be checked in the host machine's service mode.
-Service Mode Screen of the Host Machine
2-14
Chapter 2
Display
I/O
Counter
< READY>
Test
No.
DATE
SIZE
01
1031
1653
1653
0001
9399
A4
02
1030
1921
1923
0A11
03
1030
1748
1748
0042
2515
A4
04
1030
1152
1152
0005
8668
A4
05
1029
1810
1813
010D
8096
A4
06
1029
1755
1756
0A08
--------
07
----
----
----
----
----
--------
08
----
----
----
----
----
--------
--------
F-2-14
PI12
PCB2
PI1
PI6
PCB3
PI11
PCB4
F-2-15
2-15
Chapter 2
DADF
DC-DC
converter
24V
DC-DC
converter
DC-DC
converter 3
Reader
16V
Inv erter
(For CIS Lamp)
24V
Motor
2.5V
24V
24V
DC-DC
converter 4
13V
Solenoid
3.3V
1.8V
DC-DC
converter 1
12V
12V
DC-DC
converter 2
5V
5V
Clutch
CIS unit
Sensor
F-2-16
When the host machine is in fax mode and its stamp function is selected, the machine will put a stamp in response to a command from the DADF Contoroller PCB
to indicate that the original in question has been read or transmitted.
STMP_SOL
Document
MEMO
A new stamp cartridge is good for about 7,000 stamps and you can find out how many times it has been used using the following service mode item. When you
have fitted a stamp, be sure to execute the following so that the machine will recognize its presence: FEEDER>OPTION>STAMP-SW.
2-16
Contents
Contents
3.1 Removing from the Host Machine.................................................................................................................................3-1
3.1.1 Feeder........................................................................................................................................................................................... 3-1
3.1.1.1 DADF-S1 ........................................................................................................................................................................................................3-1
Contents
Contents
Chapter 3
3.1.1 Feeder
3.1.1.1 DADF-S1
0015-6880
[2]
[3]
[1] OFF
ON/OFF
Z b g
K C h
J E
[ U
[h
X g b v
X ^ [ g
R
X g
s/
[3]
F-3-1
[1]
F-3-4
7) Move the equipment in the direction of the arrow [A] and move up in the
direction of the arrow [B] to detach.
- 3 rollet screws [1]
[1]
[B]
[A]
F-3-2
5) Disconnect the connector [1] of the ADF power supply cable from the host
machine.
F-3-5
[1]
F-3-3
6) Turn up the rubber cover [1] and remove the angle guide plate [2].
- 2 bind screws [3].
3-1
Chapter 3
[1]
[1]
F-3-6
F-3-10
[3]
[2]
[1]
[2]
[1]
F-3-7
3) Remove the harness from the wire clip [1] and remove the reversing guide.
- 2 TP screws [3]
- 2 connectors [4]
F-3-11
[3]
[1]
[4]
[1]
[4]
[2]
F-3-12
[2]
1) Open the feed cover [1] and the document tray [2].
2) Detach the rear cover [3].
- 4 TP screws [4]
[3]
F-3-8
[1]
[4]
[2]
[1]
[3]
[4]
F-3-13
3-2
Chapter 3
[1]
[2]
[1]
[2]
F-3-14
F-3-16
1) Open the equipment in the direction of the arrow and detach the lower left
cover [1].
- 2 TP screws [2]
[1]
[2]
[1]
[2]
F-3-17
F-3-15
1) Open the feeder cover [1] in the direction of the arrow and remove 1 Ering [2].
F-3-18
3-3
Chapter 3
[2]
[1]
[1]
[2]
[2]
[2]
F-3-19
3.2.7 Guide
3.2.7.1 Before Removing the Harness Guide (the front
side)
F-3-21
0015-9496
[1]
[3]
[2]
[2]
[1]
[3]
[3]
[3]
[2]
[3]
[3]
[3]
[2]
F-3-20
[2]
[3]
F-3-22
2) Disconnect the harness from the wire saddle [1] and the edge saddle [2]
and disconnect 2 connectors [3].
[2]
[1]
[3]
F-3-23
3-4
Chapter 3
3) Detach the ADF controller PCB cover [1].
- 6 bind screws [2]
[2]
[2]
[1]
[1]
[2]
F-3-27
2) Pull the lever [1], and open the white sheet support guide [2] in the direction of the arrow.
F-3-24
4) Disconnect the flat cable [1] and open the flat cable guide [2] in the direction of the arrow.
[1]
F-3-28
[1]
[2]
F-3-25
Be careful that the opening/closing area [1] of the white sheet support plate
(external) is not contact with the copyboard glass [2].
The surface of the copyboard glass may be damaged in the above situation.
[1]
[2]
[2]
[2]
F-3-26
[A]
[C]
0015-9241
[B]
0015-9243
1) Pull the lever [1], and open the white sheet support plate (external) [2] in
the direction of the arrow.
F-3-29
3-5
Chapter 3
[1]
1. Do not touch the glass surface when attaching/detaching the CIS glass.
[2]
[3]
F-3-30
2. Detach the guide [1] in the direction of [B]; then, pull out the CIS glass
[2] in the direction [C] to detach.
Be careful not to lose the tension attached to the spring [4] on the plate of the
CIS glass motor assembly unit.
When mounting the unit, be sure the belt engaged in the pulley at the motor
end.
[C]
[4]
[B]
[1]
[3]
[2]
3. Replace the CIS unit simultaneously with the CIS glass. Enter each
correction value of the included service parts by the service mode.
[3]
[1]
[2]
F-3-31
[1]
F-3-32
3-6
Chapter 3
[2]
[1]
[2]
[2]
F-3-36
[1]
F-3-33
2) Loosen the 2 screws [1], and move the read motor [2] down; then, tighten
the 2 screws [1] you have loosened.
When mounting the read motor, make the belt [2] teeth engage in the pulley
[1] at the motor end.
[2]
[1]
[1]
[1]
[2]
F-3-34
F-3-37
When mounting it, loosen the screws [1] to put it back to its initial position.
3) Disconnect the connector [1], and remove the 2 screws [2]; then, detach
the feed roller [3].
4) Remove the read motor unit [1].
- 3 bind screws [2]
- 1 connector [3]
[2]
[1]
[2]
[1]
[2]
[3]
F-3-35
Follow the steps above when detaching the read roller unit.
Follow the steps below when detaching the read roller.
5) Remove the read motor [1].
- 2 bind screws [2]
F-3-38
3-7
Chapter 3
[1]
[2]
[2]
[2]
F-3-42
[1]
F-3-39
[1]
[2]
[2]
F-3-43
When mounting the second registration motor, make the belt [2] teeth engage
in the pulley [1] at the motor end.
[2]
[1]
[1]
[2]
F-3-40
[2]
F-3-44
[2]
F-3-41
0015-6893
3-8
Chapter 3
[2]
[1]
[2]
F-3-48
[1]
F-3-45
When mounting the motor unit after the delivery reversing motor mounted,
make the belt [2] teeth engage in the pulley [1] at the end of the second registration motor.
[1]
[2]
[2]
[3]
F-3-46
[3]
[1]
F-3-49
[2]
0015-7062
[1]
0015-6914
[2]
Be careful not to lose the dowel pins [3] when dismounting the pick-up roller
support mount.
F-3-47
Make sure the leading edge joint mounted on the shaft of the pick-up roller
unit before mounting the motor unit.
3-9
Chapter 3
[3]
[1]
[2]
F-3-50
[1]
[2]
F-3-54
[2]
F-3-51
[1]
F-3-55
0015-6918
[2]
MEMO:
This adjustment is required when double feeding and the likes occur.
F-3-52
T-3-1
Pressure adjusting
roll
Separation
pressure
Side A
low
Side B
high
[A]
1) Reverse the face of the pressure adjusting roller [1] (from face A to face
B) and reattach to the spring.
[A]
[2]
F-3-53
3-10
Chapter 3
[3]
[1]
[2]
[1]
[2]
F-3-59
F-3-56
0015-7067
1) Remove the No.1 registration roller in the direction of the arrow (From
[A] to [B] in order).
- 2 E-rings [2]
- 1 gear [3]
- 2 bushings [4]
[1]
[4]
[4]
[3]
[2]
[2]
[1]
F-3-57
[B]
[A]
0015-7064
F-3-60
2) Remove the 1 No.1 registration roller roll (large) [1] and 2 No.1 registration roller rolls (small) [2].
- 2 E-rings for each [3]
3-11
Chapter 3
[2]
[1]
F-3-61
1) Remove the plate with bushing [1], remove the spring [2] and remove the
read roller 1 [3].
[1]
F-3-62
[1]
[2]
[3]
[2]
[1]
F-3-64
1) Remove the No.2 registration roller in the direction of the arrow (From
[A] to [B] in order).
- 2 E-rings [2]
- 2 bushings [3]
- 1 gear [4]
[3]
[3]
[4]
[1]
[2]
[2]
[B]
[A]
F-3-63
3-12
Chapter 3
(From [A] to [B] in order).
[2]
[1]
[1]
[2]
[1]
[B]
[A]
F-3-65
F-3-69
[1]
[1]
1) Detach the platen roller roll downstream unit. (page 3-15)Reference[Removing the Platen Roller Roll Downstream Unit]
[2]
[3]
[4]
F-3-66
3) Remove the 2 front belts [1], the E ring [2], the pulley [3] and the bushing
[4].
[3]
[4]
[2]
[1]
[1]
[4]
F-3-67
4) Remove the back belt [1], the E ring [2], the pulley [3] and the bearing [4].
[3]
F-3-70
[4]
[3]
[2]
[1]
F-3-68
5) Remove the read roller 3 [1] while sliding it in the direction of the arrow
3-13
Chapter 3
7) Detach the flat cable guide. (page 3-4)Reference[Removing the Flat Cable Guide]
8) Detach the harness guide (the rear side). (page 3-4)Reference[Removing the Harness Guide (the rear side)]
9) Detach the motor unit. (page 3-9)Reference[Removing the Motor Unit]
10) Detach the open/close guide. (page 3-18)Reference[Removing the
Open/Close Guide]
11) Detach the read roller 3. (page 3-12)Reference[Removing the Read
Roller 3]
ble Guide]
10) Remove the read motor unit. (page 3-6)Reference[Removing the Read
Motor]
11) Detach the Platen roller roll downstream unit. (page 3-15)Reference[Removing the Platen Roller Roll Downstream Unit]
12) Detach the Platen roller 1. (page 3-13)Reference[Removing the Platen
Roller 1]
[6]
[1]
[1]
F-3-73
2) Move the spring [1] to the direction of the arrow to release the pressure.
[5]
[4]
[3]
[2]
F-3-71
[4]
[1]
[4]
[3]
[1]
[2]
[1]
F-3-74
3) Remove the front belt [1], 2 E rings [2], the pulley [3] and the bushing [4].
[2]
F-3-72
[2]
[1]
3-14
[4]
[3]
F-3-75
4) Remove the back 2 E rings [1], the pulley [2] and bearing [3].
Chapter 3
ence[Removing the Platen Roller Roll Downstream Unit]
12) Detach the Platen roller 1. (page 3-13)Reference[Removing the Platen
Roller 1]
13) Detach the Platen upstream roll unit. (page 3-14)Reference[Removing
the Platen Roller Roll Upstream unit]
14) Detach the read roller 1. (page 3-12)Reference[Removing the Read
Roller 1]
[1]
1) Pull out the roll shaft to the direction of the arrow and remove 3 platen
roller roll upstreams (large) [2], 4 platen roller roll upstreams (small) [3].
[3]
Be careful not to lose the roll when pulling out the roll shaft, because the roll
is not fixed to the shaft.
[2]
[1]
[1]
[3]
[2]
F-3-76
5) Open the equipment and remove the plate [1] holding platen roll upstream
unit.
- 1 TP screw [2]
[2]
[3]
[2]
[1]
F-3-79
1) Open the host machine and remove the platen roller roll downstream unit
[1] in the direction of the arrow (From [A] to [B] in order).
- 1 bind screw [2]
F-3-77
[1]
[3]
F-3-78
[2]
[B]
[A]
[1]
F-3-80
3-15
Chapter 3
3-15)Refer[A]
[B]
1) Remove the E ring [1], pull out the shaft [2] to the direction of the arrow
and remove the platen roller roll downstream [3].
[1]
Be careful not to lose the roll when pulling out the shaft.
[2]
[3]
F-3-83
[1]
F-3-81
[1]
F-3-84
[4]
0015-6994
[2]
[3]
[1]
[3]
[2]
[2]
[1]
F-3-82
1) Open the feeder cover [1] and the open/close guide [2].
3-16
Chapter 3
[2]
[1]
[1]
[2]
F-3-86
[1]
[2]
F-3-89
[3]
F-3-87
[1]
1) Remove the harness from 2 cable clamps [1] and remove the harness
clamp.
- 1 binding screw [3]
[3]
[2]
[1]
[2]
[3]
[1]
F-3-90
4) Remove the delivery roller unit [1] in the direction of the arrow (From [A]
to [B] in order).
[1]
[A]
[B]
F-3-88
3-17
Chapter 3
ing the Harness Guide (the rear side)]
5) Detach the delivery roller unit. (page 3-17)Reference[Removing the Delivery Roller Unit]
0015-9508
0015-9062
[2]
[3]
[1]
[4]
[3]
[2]
F-3-92
[3]
[1]
[1]
[2]
F-3-94
[3]
[1]
[2]
[1]
F-3-95
F-3-93
3-18
Chapter 3
[1]
[A]
[B]
[1]
[2]
F-3-98
F-3-99
T-3-2
0015-6998
1) Remove the dirt removing sheet [A][B][D][E] and stick it to the same
place.
[E]
1. This unit is easier to install after pulling out the connector [1] of the cable
from the opening
[2]
[B]
[E]
[1]
[D]
[D]
[A]
F-3-97
[2].
2. Be sure to push the cable [1] in the inside [2] of the host machine before
[1]
0015-9185
[2]
3-19
Chapter 3
3. Replace the CIS glass simultaneously with the CIS unit. Enter each
correction value of the included service parts by the service mode.
[5]
[3]
[1]
[2]
[4]
F-3-101
5) Attach the label contained in service parts to the relevant area located
inside of the reader front cover.
0015-9194
6) Transcribe the value entered in the step 2) onto the service label at the
back of the front cover.
[1]
[1]
[2]
F-3-102
[2]
[3]
[2]
[2]
[2]
[1]
[1]
[3]
F-3-103
[2]
3.5.2 Fan
3.5.2.1 Before Removing the Read Motor Cooling Fan
0015-9190
[1]
0015-9191
1) Remove the harness from the wire clip [2] and the cable clamp [3] and
then remove the read motor cooling fan [1].
- 2 binding screw [4]
- 1 connector [5]
[3]
F-3-104
3-20
Chapter 3
0015-9317
[1]
1) Open the feeder cover [1] and the open/close guide [2].
[2]
F-3-108
[1]
[2]
0015-9200
F-3-105
[1]
[2]
[3]
[2]
F-3-106
3) Disconnect the connector [1] of the CIS unit and remove the 3 edge saddles [2].
[2]
[2]
[1]
[3]
F-3-109
F-3-107
3-21
Chapter 3
[3]
[2]
[4]
[1]
[2]
[3]
[1]
[2]
[2]
[3]
[2]
F-3-110
1) In a service mode, input the correcting values described on the service label found at the backside of the front cover.
- COPIER>ADJUST>CCD>DFCH-G2
- COPIER>ADJUST>CCD>DFCH-G10
- COPIER>ADJUST>CCD>MTF-M1
- COPIER>ADJUST>CCD>MTF-M2
- COPIER>ADJUST>CCD>MTF-M3
- COPIER>ADJUST>CCD>MTF-S1
2) Select: COPIER>FUNCTION>MTF-CLC
3) Select: COPIER>FUNCTION>DF-LNR
[2]
[3]
[2]
F-3-112
1) Shift up the original pickup tray and detach the original pickup tray cover
[2].
- 3 screws [1]
[2]
[2]
[1]
[2]
[3]
F-3-113
2) Turn the gear [2] fully counterclockwise, and mount it so that the arrows
[3] match.
If you have replaced the original width volume, be sure to adjust the position
of the side guide plate.
F-3-111
MEMO:
Adjust the position of the side guide plate on the ADF original pickup tray,
if the margin is not within the standard value after adjusting in the service
mode of the host machine.
a. Adjusting in a Service Mode of the Host Machine
1) Prepare a test chart.
Make the test chart using A4 or LTR paper by following procedure, when
no test chart is available.
3-22
10mm
Chapter 3
10mm
10mm
Right angle
10mm
F-3-114
2) Set the test chart on the original pickup tray, and execute a 100% magnification copy.
3) Lay the test chart on top of the image outputted in step 2) to confirm the
image is within the following standard value.
A</=1mm
B</=1mm
Go to step 4, when the image is not within the standard value.
[1]
[4]
[2]
[3]
F-3-117
Paper
used
in
step
2)
Feed
direction
Test
Paper
4) Move the original width volume unit [4] to the front or rear side to adjust.
5) Tighten the screw [1] loosened before and the screw fixed with the adjusting long hole [3].
6) Attach the cover after adjusting.
7) Print a test chart and verify if the image is within the standard values.
Char t
used
in
step
2)
3.5.5 Solenoid
Feed
direction
Test
Char t
F-3-115
4) Press 2 and 8 at the same time then User mode key on the control
panel to move to the service mode.
5) Select: COPIER>ADJUST>ADJ-XY>ADY-Y-DF and change the setting
to adjust.
If enlarging the setting, A margin will be larger and B margin will be
smaller.
[1 measureF0.1mm]
<Adjustable range -30 to 30>
6) Print a test chart and verify if image is within the standard value.
1) Remove the harness from the harness guide and remove the engaging solenoid unit [1].
- 1 connector [2]
- 1 E ring [3]
- 2 binding screws [4]
[1]
b. Adjusting the Position of the Side Guide Plate on the ADF Pickup
Tray
1) Open the feeder cover ant detach the inside cover.
2) Detach the cover [2].
- 3 screws [1]
[2]
[4]
[1]
[2]
[3]
F-3-118
Be careful not to lose the spring [1] hooked onto the attached plate when removing the engaging solenoid unit.
F-3-116
3) Loosen the screw [1] and remove the screw [2] from the positioning hole
side, and then tighten it temporarily with the adjusting long hole [3].
In case of A > 1mm : Move the volume unit to the front side
In case of B > 1mm : Move the volume unit to the rear side
[1]
F-3-119
3-23
Chapter 3
0015-9222
[1]
[3]
[1]
F-3-122
[2]
F-3-120
0015-7213
0015-7210
[2]
[1]
[3]
[3]
[2]
[2]
[1]
[3]
F-3-123
[3]
F-3-121
0015-9237
3-24
Chapter 3
[2]
[1]
F-3-124
3-25
Chapter 4 Maintenance
Contents
Contents
4.1 User Maintenance ..........................................................................................................................................................4-1
4.1.1 Cleaning ....................................................................................................................................................................................... 4-1
4.1.2 Replacement................................................................................................................................................................................. 4-1
4.5 Variable Resistors (VR), Light-Emitting Diodes (LED), and Check Pins by PCB.....................................................4-23
4.5.1 Overview.................................................................................................................................................................................... 4-23
4.5.2 DADF Controller PCB............................................................................................................................................................... 4-23
4.5.3 Original Placement led PCB ...................................................................................................................................................... 4-24
Chapter 4
Advise the user to clean the following parts as necessary or every 10,000 prints without fail.
T-4-1
Method
Parts
Intervals
Remarks
Reader unit parts
-This is the obverse platen glass.
- Reader unit parts
As necessary
or
every 10,000
Platen roller 1
Platen roller 2
As necessary
[8]
[4]
[3]
[6]
[5]
[2]
[7]
[1]
F-4-1
4.1.2 Replacement
0015-7019
4-1
Chapter 4
F-4-2
Be sure to push in the stamp until a click is felt. A gap can cause paper jams.
4-2
Chapter 4
The machine does not have parts that must be replaced on a periodical basis.
4.2.2 Durables
4.2.2.1 Durables
0015-7021
Some parts of the machine may have to be replaced once or more over the period of product life because of wear or damage. Replace them when they fail7, using
the following table as a guide; the number of originals the machine has picked up may be checked using the host machine's service mode:
T-4-2
No
Parts No.
Q'ty
Pickup roller
Parts name
FC3-0722
FL2-0748
Separation Roller
FC5-3115
Dust-colleting tapeA
FC5-2959
Dust-colleting tapeB
FC5-2960
Dust-colleting tapeD
FC5-3016
Dust-colleting tapeE
FC5-3017
Stamp(option)
FC7-5465
Remarks
Lifetime
80,000 originals
7,000 originals
[7]
[6]
[7]
[4]
[5]
[6]
[3]
[1]
[2]
[8]
F-4-3
Expected service life shows the central value of a group of evaluation data points. Parts Numbers may subject to change because of design.
4-3
Chapter 4
Parts name
Pickup roller
Read roller 1
Read roller 2
Read roller 3
10
11
12
13
Feed roller
Reversal roller
Delivery roller
14
each Roller/Roll
15
each Scraper
A
A
16
*1: the actual number of originals the machine has handled may be checked using its host machine's service mode: COPIER>COUNTER>FEEDER>FEED.
*2: apply silicone oil.
The following diagram shows the arrangement of the parts that need to be serviced on a periodical basis:
[5]
[11]
[1] [10]
[4]
[6]
[13]
[2]
[7]
[8]
[9]
[3]
[12]
F-4-4
4-4
Chapter 4
4.2.4 Cleaning
4.2.4.1 Rollers
0015-9595
1. No. 1 registration roll, No. 2 registration roll, registration rear roll, registration rear roller, No. 2 registration roller
1) Perform the following procedure for cleaning the No. 1 registration roll [1], the No. 2 registration roll [2], the registration rear roll [3], the registration rear roller
[4], the No. 2 registration roller [5].
1-1) Enter the service mode: FEEDER>FUNCTION>ROLL-CLN and reverse the ROLL-CLN; then, press the OK to reverse the roller.
1-2) Push a lint-free paper moistened with alcohol, etc, onto each roller to clean them.
1-3) Press the OK to stop the roller.
MEMO:
The No. 1 registration roll, the No. 2 registration roll and the registration
rear roll are not rotated by executing FEEDER > FUNCTION > ROLLCLN.
[1]
[2]
[3]
[4]
[5]
F-4-5
[2]
[1]
[3]
F-4-6
4-5
Chapter 4
[1]
F-4-7
4. Read roller 1
1) Detach the front cover and the feeder cover.
2) Detach the feeder guide and the read roller guide.
3) Clean the Read roller 1 [1] with a lint-free paper moistened with alcohol, etc.
[1]
F-4-8
[1]
[3]
F-4-9
[1]
[2]
F-4-10
4-6
Chapter 4
[2]
[3]
[1]
F-4-11
[1]
F-4-12
Pay due attention to prevent the static charge eliminator from getting caught
in the roller.
[1]
[2]
F-4-13
4.2.4.2 Guides
0015-9611
1. Inside feeder cover, read guide, feeder guide, open/close guide (front), registration guide
1) Open the feeder cover.
2) Clean the feeder inside cover [1], the read guide [2], the feeder guide [3], the open/close guide [4] and the registration guide [5] with a lint-free paper moistened
with alcohol, etc.
4-7
Chapter 4
[1]
[2]
[3]
[4]
[5]
F-4-14
[1]
[2]
F-4-15
3. Roll scraper
1) Open the feeder cover and detach the feeder inside cover.
2) Clean the roll scraper [1] with a lint-free paper moistened with alcohol, etc.
[1]
[1]
F-4-16
4-8
Chapter 4
[1]
F-4-17
4.2.4.3 Sensors
0015-7025
[1]
F-4-18
F-4-19
5) Clean the rear read sensor (hole) [1] using an air blower brush.
4-9
Chapter 4
[1]
F-4-20
[2]
[1]
F-4-21
4-10
Chapter 4
Adjustment Procedure
1) Turn on the host machine, and start its service mode.
<Starting Service Mode>
Press the User Mode key; press the 2 an 8 keys at the same time; then,
press the user Mode key once again.
4.3 Adjustment
4.3.1 Basic Adjustment
4.3.1.1 Overview
0015-7027
Check to be sure that there is no paper inside the ADF before starting the adjustments.
2) Make the following selections to highlight [SENS-IN];
FEEDER>FUNCTION>SENS-INT
3) Press the OK key.
In response, the machine will run an automatic adjustment session, and
will indicate 'OK!' if it ends normally.
4) When done, end service mode.
To adjust the tray width, go through the steps under either "1. AB-Configuration" or "2. Inch-Configuration."
[1]
[3]
[2]
1. AB-Configuration
1) Turn on the host machine, and start its service mode.
<Starting Service Mode>
Press the User Mode key; press the 2 and 8 keys at the same time;
then, press the User Mode key once again.
2) Touch the following in sequence on the screen to bring up the Adjustment
screen: FEEDER>FUNCTION>TRY-A4.
3) Move the tray side guide to the index A4/A3.
4) Press the OK key to register the A4 width.
5) Move the tray side guide to the index A5R.
6) Touch [TRY-A5R] to highlight.
7) Move the tray side guide to the index A5R.
8) Press the OK key to register the A5R width.
9) Press the Reset key twice to end service mode.
10) Turn off the host machine's control panel power switch and main power
switch in sequence.
11) Turn on the host machine's main power switch.
2. Inch-Configuration
1) Turn on the host machine, and start its service mode.
<Service Mode>
Press the User Mode key, and press the 2 and 8 keys at the same time;
then, press the User Mode key once again.
2) Touch the following in sequence on the screen to bring up the Adjustment
screen: FEEDER>FUNCTION>TRY-LTR.
3) Move the tray side guide to the index LTR/11x17.
4) Press the OK key to register the LTR width.
5) Touch [TRY-LTRR] to highlight.
6) Move the tray side guide to the index STRM/LTRR/LGL.
7) Press the OK key to register the LTRR width.
8) Press the Reset key twice to end service mode.
9) Turn off the host machine's control panel power switch and main power
switch in sequence.
10) Turn on the host machine's main power switch.
Be sure you have adjusted the angle of the ADF before starting the following
adjustment:
1) Loosen the nut [1] found at the rear of the left hinge; then, turn the hex
bolt [2] so that the fixing member [3] is as far as the line marking [4].
- turn the bolt clockwise to move the member ahead.
- turn the bolt counterclockwise to move the member in reverse.
2) Tighten the nut.
[1]
F-4-22
Make the following adjustments if you have replaced any of the following
parts:
- reader controller PCB
- post-separation sensor PCB (PCB2)
- read sensor PCB (PCB3)
- delivery reversal sensor PCB (PCB4)
If you have replaced any of the sensors (i.e., PCB2, PCB3, PCB4), be sure
to clean the surface of the prism before starting to make the adjustments.
4-11
Chapter 4
The following steps adjust the relationship between the machine's original
feed direction and the host machine's scanner system:
1. In the case of single-side and both-side (the first surface) reading
1) Prepare a test chart.
If no test chat is available, create the test chart indicated below with A4 or
LTR paper.
2) Place the test chart on ADF and make one copy.
[1]
[4]
10mm
[2]
Right angle
10mm
10mm
10mm
F-4-26
3) Overlay the test chart on top of the image obtained in step2 and check the
angle (A part).
[3]
F-4-23
[A]
4.3.1.6 Height
0015-7032
1) With the machine closed, check to see if the height adjusting rolls [1]
found at the left rear and front are in contact with the reading glass [2].
[1]
F-4-27
4) Loosen the 2 knurled screws found at the front of the right hinge unit.
5) Bend over the edge of the rubber cover [2] found at the rear of the right
hinge unit, and loosen the fixing nut [3]; make adjustments using the bolt
with a hex hole [4].
[2]
F-4-24
Memo:
To facilitate the work, try executing the following to turn on the scanning
lamp using the host machine's service mode: COPIER>FUNCTION>MISCR>SCANLAMP.
<If Not in Contact>
If the height adjusting rolls [1] at the left front and rear are not in contact
with the reading glass [2],turn the fixing screw [3] found at the top of the left
hinge.
[3]
F-4-25
4-12
Chapter 4
[1]
[2]
[4]
[3]
F-4-30
F-4-31
[1]
F-4-28
[A]
F-4-32
F-4-29
4-13
Chapter 4
[1]
[1]
[3]
[2]
[2]
F-4-33
[1]
F-4-35
4.3.1.10 Magnification
0015-7036
10mm
Be aware that there are 2 types of the reproduction ratio adjustment in the
reading unit; front side reading unit and back side reading unit.
1. In the case of single-side reading or both-side reading (front side)
1) Using A4 or LTR paper, prepare a test chart as follows:
[1]
[2]
Right angle
10mm
10mm
10mm
F-4-36
2) Place the test chart you have prepared on the copyboard glass, and make
a copy. Refer to the output as copy A.
3) Place the test chart in the original pickup tray, and make a single-side
copy. Refer to the output as copy B.
4) Put copy A and copy B together, and compare the length of the image in
feed direction, making sure that dimension a is as indicated. If not, go to step
5).
F-4-34
standard: a </= 1 mm
4-14
Chapter 4
Copy B
Copy B
Copy B
Copy B
F-4-37
F-4-39
5) Start service mode as follows: press the User Mode key, press the 2 and 8
keys at the same time, and press the User Mode key once again.
6) Make the following selections: FEEDER>ADJUST>LA-SPEED; then,
change the setting to make adjustments.
-To make the image on copy B longer, decrease the setting (so that the stream
reading speed will be decreased).
To make the image on copy B shorter, increase the setting (so that the stream
reading speed will be increased).
[ range -30 to 30 : -3 to + 3 % ]
7) Make a copy of the text charge once again, and check to see that the image
is as indicated.
2. In the case of both-side reading (the second surface)
1) Using A4 or LTR paper, prepare a test chart as follows:
5) Start service mode as follows: press the User Mode key, press the 2 and 8
keys at the same time, and press the User Mode key once again.
6) Make the following selections: FEEDER>ADJUST>LA-SPEED2; then,
change the setting to make adjustments.
-To make the image on copy B longer, decrease the setting (so that the
stream reading speed will be decreased).
To make the image on copy B shorter, increase the setting (so that the
stream reading speed will be increased).
[ range -30 to 30 : -3 to + 3 % ]
7) Make a copy of the text charge once again, and check to see that the image
is as indicated.
10mm
10mm
10mm
F-4-38
2) Place the test chart you have prepared on the copyboard glass, and make
a copy. Refer to the output as copy A.
3) Place the test chart in the original pickup tray, and make a backside copy
in both-side reading. Refer to the output as copy B.
4) Put copy A and copy B together, and compare the length of the image in
feed direction, making sure that dimension a is as indicated. If not, go to
step 5).
standard: a </= 1 mm
Right angle
10mm
10mm
Right angle
10mm
10mm
10mm
F-4-40
2) Place the Test Chart in the original pickup tray, and make a single-side
copy.
3) Put the Test Chart over the output of step 2), and check to see that the following is true
A </= 1 mm
B </= 1 mm
If not, go to step 4).
4-15
Chapter 4
Feed
direction
Feed
direction
Test Chart
Test Chart
Feed
direction
Feed
direction
Test Chart
Test Chart
F-4-43
4) Start service mode as follows: press the User Mode key, press the 2 and 8
keys at the same time, and press the User Mode key once again.
5) Make the following selections: COPIER>ADJUST>ADJ-XY>ADY-YDF. Then, change the setting to make adjustments.
- A higher setting will increase the margin of A, decreasing the margin of B.
(in: 0.1 m)
(range: -30 to 30)
4) Start service mode as follows: press the User Mode key, press the 2 and 8
keys at the same time, and press the User Mode key once again.
5) Make the following selections: COPIER>ADJUST>ADJ-XY>ADJYDF2. Then, change the setting to make adjustments.
- A higher setting will increase the margin of A, decreasing the margin of B.
(in: 0.1 m)
(range: -30 to 30)
6) Make a copy of the Test Chart once again, and check to see that the image
is as indicated.
2. In the case of both-side reading (the second surface)
1) Obtain the Test Chart.
If the Test Chart is not available, prepare one using A4 or LTR paper as
follows:
6) Make a copy of the Test Chart once again, and check to see that the image
is as indicated.
10mm
F-4-41
10mm
10mm
Right angle
0015-7038
Be aware that there are 2 types of the leading edge registration adjustment
in the reading unit; front side reading unit and back side reading unit.
1. In the case of single-side reading or both-side reading (front side)
1) Obtain the Text Chart.
If the Text Chart is not available, make one using A4 or LTR paper as follows:
10mm
10mm
F-4-42
2) Place the Test Chart in the original pickup tray, and make a backside copy
in both-side reading.
3) Put the Test Chart over the output of step 2), and check to see that the following is true
A </= 1 mm
B </= 1 mm
If not, go to step 4).
4-16
Right angle
10mm
10mm
10mm
F-4-44
2) Place the Text Chart in the original tray, and make a single-side copy.
3) Check to see that dimension A of the Test Chart and the image obtained
in step 2) are as indicated:
A </= 1 mm
B </= 1 mm
If not, go to step 4).
Chapter 4
F-4-45
F-4-47
4) Start service mode as follows: press the User Mode key, press the 2 and 8
keys at the same time, and press the User Mode key once again.
5) Make the following selections: FEEDER>ADJUST>DOCST. Then,
change the setting to make adjustments.
- if A >/= 1 mm, increase the setting (so that the margin will be increased).
- if B >/= 1 mm, decrease the setting (so that the margin will be decrease).
4) Start service mode as follows: press the User Mode key, press the 2 and 8
keys at the same time, and press the User Mode key once again.
5) Make the following selections: FEEDER>ADJUST>DOCST2. Then,
change the setting to make adjustments.
- if A >/= 1 mm, increase the setting (so that the margin will be increased).
- if B >/= 1 mm, decrease the setting (so that the margin will be decrease).
6) Make a copy of the Test Chart once again, and see the image is as indicated.
2. In the case of both-side reading (the second surface)
1) Obtain the Text Chart.
If the Text Chart is not available, make one using A4 or LTR paper as follows:
6) Make a copy of the Test Chart once again, and see the image is as indicated.
10mm
Right angle
0015-7039
1) Place A4 or LTRR paper on the copyboard glass, and close the machine.
Make sure that the paper is not too small. Otherwise, white level may not be
adjusted.
10mm
10mm
10mm
F-4-46
2) Place the Text Chart in the original tray, and make a backside copy in
both-side reading.
3) Check to see that dimension A of the Test Chart and the image obtained
in step 2) are as indicated:
A </= 1 mm
B </= 1 mm
If not, go to step 4).
2) Make the following selections on the Service Mode screen to bring up the
Adjustment screen: COPIER>FUNCTION>CCD.
3) Touch [DF-WLVL1] to highlight.
4) Press the OK key.
In response, the machine runs an auto adjustment session, and will indicate 'OK!' if it ends normally.
5) Remove the paper from the copyboard glass, and place it in the original
pickup tray of the machine.
6) Press [DF-WLVL2] on the touch panel to highlight.
7) Press the OK key.
In response, the machine will run an auto adjustment session (duplexing
stream reading).
8) Press the Reset key twice to end service mode.
1) Open the ADF, and measure the height of the point at which it stops closing when let go.
2) Check to see if the height is 10 to 20 cm in range.
<If Not As Indicated>
1. if 10 cm or less, turn it counterclockwise using a hex wrench to make adjustments.
2. if 20 cm or more, turn it clockwise using a hex wrench to make adjustments.
Memo
Service Tool
hex wrench (8 mm); CK - 0540
4-17
Chapter 4
10 20cm
F-4-48
Make the appropriate adjustments whenever you have replaced the following
major parts:
- reader controller PCB (i.e., after EEPROM initialization)
[1]sensor output
[2]tray width
[3]magnification
[4]horizontal registration
[5]leading edge registration
[6]white level
- DADF controller PCB (when clearing EEPROM)
[1]magnification (Backside in both-side reading)
[2]horizontal registration (Backside in both-side reading)
[3]leading edge registration (Backside in both-side reading)
- Post-separation sensor
[1]sensor output
- Read sensor
[1]sensor output
- Post-separation sensor
[1]sensor output
- Original detecting volume
[1]tray width
Memo:
For details of these adjustments, see the instructions given for basic adjustments.
If you have replaced the reader controller PCB (or initialized EEPROM), see
the descriptions given under "After Replacing the Reader Controller PCB"
on the host machine service manual.
1) In a service mode, input the correcting values described on the service label found at the backside of the front cover.
- COPIER>ADJUST>CCD>DFCH-G2
- COPIER>ADJUST>CCD>DFCH-G10
- COPIER>ADJUST>CCD>MTF-M1
- COPIER>ADJUST>CCD>MTF-M2
- COPIER>ADJUST>CCD>MTF-M3
- COPIER>ADJUST>CCD>MTF-S1
2) Select: COPIER>FUNCTION>MTF-CLC
3) Select: COPIER>FUNCTION>DF-LNR
4-18
Chapter 4
T-4-4
Symbol
Name
Roll
Parts Number
PI1
Registration sensor
PI2
Separation HP sensor
WG8-5593
WG8-5593
PI4
LTR-R/LGL sensor
WG8-5593
PI5
WG8-5593
PI6
WG8-5593
PI3
PI7
PI8
PI9
PI10
PI11
PI12
PI13
WG8-5593
WG8-5593
WG8-5593
WG8-5593
WG8-5593
WG8-5593
WG8-5593
WG8-5593
T-4-5
Symbol
Connector No.
PI1
P001-1 1:Present
P004-5 1:Present
PI2
J413
P005-0 1:A4R
J408
PI3
J411
JAM/E code
0003, 0004, 0043, 0044
PI4
P005-1 1:Lerge
J408
PI5
P005-2 0:Present
J410
PI6
P005-3 1:Close
J410
PI7
P004-0 0:Present
J412
PI8
P004-1 1:Present
J412
PI9
P004-2 0:Present
J412
P004-3 1:Present
J412
P006-5 1:Present
J413
P001-3 1:Present
P006-3 1:Present
J412
J412
PI10
PI11
PI12
PI13
0092, 0093
4-19
Chapter 4
PI4
PI5
PI3
PI1
PI12
PI6
PI10
PI8
PI11
PI13
PI9
PI7
PI2
F-4-49
T-4-6
Symbol
M1
M2
Name
Roll
Parts No.
Pickup motor
FK2-0204-000
Read motor
FK2-0205-000
M3
Feeding/reversing motor
FK2-3714-000
M4
Separation motor
FK2-0207-000
FK2-3713-000
FK2-3715-000
M5
M6
CL1
Pickup clutch
FK2-0209-000
FK2-3724-000
SL2
Separation solenoid
FK2-0210-000
FM1
FH6-1742-000
FH6-1742-000
SL1
FM2
FM3
FM5
PCB1
PCB2
PCB3
PCB4
PCB5
PCB6
PCB7
VR
FH6-1742-000
Cool down the delivery motor and the registration motor FH6-1742-000
FM3-0370-000
Detect jam
FM2-1022-000
FM2-1022-000
FM2-1022-000
Inverter PCB
FM2-1023-000
FK2-3723-000
FM3-0371-000
FM2-1024-000
T-4-7
Symbol
JAM/E code
Connector No.
M1
MTR-CHK>0
J211
M2
P002-6
P002-7 1:In operation
MTR-CHK>1
J212
M3
MTR-CHK>2
J213
MTR-CHK>4
M4
M5
4-20
PART-CHK
MTR-CHK>3
E413
J214
J216L
Chapter 4
Symbol
PART-CHK
JAM/E code
MTR-CHK>5
M6
Connector No.
J214
CL1
P003-0 1:ON
CL-CHK>0
J213
SL1
P003-1 1:ON
P005-7 0:with stamp
SL-CHK>1
J409
SL-CHK>0
J214
FM1
P003-2 1:ON
P004-6 1:alarm
FAN-CHK>0
J215
P003-3 1:ON
P005-4 1:alarm
P005-6 1:alarm
FAN-CHK>1
J412
FM2
P003-3 1:ON
P005-4 1:alarm
P005-6 1:alarm
FAN-CHK>1
J413
FM3
FM5
P003-2 1:ON
P004-6 1:alarm
FAN-CHK>0
J215
SL2
PCB1
0001, 0002
---
0042
---
PCB2
P004-4 1:Present
P007
P011
P001-0 0:Present
P006-4 1:Present
P008
P012
---
PCB3
P001-2 0:Present
P006-1 1:Present
P009
---
PCB4
PCB5
P003-6 1:display ON
-----
PCB6
E400
PCB7
VR
P010
--J408
CL1
M5
M1
VR
M2
FM5
M3
SL1
FM1
SL2
FM3
M6
FM2
M4
F-4-50
4-21
Chapter 4
PCB1
PCB7
PCB2
PCB5
PCB6
PCB4
PCB3
F-4-51
4.4.3 Connector
0016-0032
J413
J412
J700
J701
J834
J734
J733
J832
J732
J731
J720
J715
J835
J702
J7
J1010
J710
J820
J958
J833
J810
J5
J800
J305
J408
J411
J407
J409
J410
J403
J2051
J2052
J201
J2050
J1401
J2053
J202
J100
J203
J111
J204
J112
J1401
F-4-52
4-22
Chapter 4
J404
J201
J214
J2142
J2140
J2143
J2141
J212
J216
J211
J215
J213
J2151
J215
J2131
J2130
F-4-53
4.5 Variable Resistors (VR), Light-Emitting Diodes (LED), and Check Pins by PCB
4.5.1 Overview
0015-7044
Of the LEDs and check pins used in the machine, those needed for servicing the machine in the field are discussed.
Do not touch the check pins not indicated in the list. They are intended for use at the factory, and require special tools and high accuracy.
Some LEDs emit dim light even when they area off. The is a normal condition, and must be kept in mind.
4-23
Chapter 4
J409
J403
J404
J413
IC801
J412
J407
LED401
IC401
IC402
J411
J408
IC501
J410
IC601
J401
IC602
J405
J406
J402
F-4-54
F-4-55
4-24
LED201
0015-7046
Contents
Contents
5.1 Overview ........................................................................................................................................................................5-1
5.1.1 Overview...................................................................................................................................................................................... 5-1
Chapter 5
5.1 Overview
5.1.1 Overview
0015-7054
The CPU of the machine's ADF controller PCB is equipped with a function to monitor the state of the machine, flashing the Original Placement indicator when it
finds a fault in the course of a check it runs as programmed. The machine communicates the presence of a fault to its host machine in the form of a code, which is
any of the following 3 types; check the Original Placement indicator to find out the nature of a fault:
T-5-1
Nature of fault
Alarm
Jam
Error
In addition, you may also use the host machine's service mode for a specific code for an alarm or jam; an error, on the other hand, will be indicated on the host
machine's control panel in the form of an error code:
Display
I/O
Counter
< READY>
Test
No.
DATE
SIZE
01
1031
1653
1653
0001
9399
02
1030
1921
1923
0A11
03
1030
1748
1748
0042
2515
A4
04
1030
1152
1152
0005
8668
A4
05
1029
1810
1813
010D
8096
A4
06
1029
1755
1756
0A08
--------
07
----
----
----
----
----
--------
08
----
----
----
----
----
--------
A4
--------
F-5-1
5-1
Chapter 5
T-5-2
Code
Details Code
E202
Contents
Details
The HP position, which is the criterion for positioning of the front side reader optical motor or backside optical glass motor, cannot be detected
within a specified period.
Cause: Fault occurred in the motor, driver IC, or separation HP sensor. A fault occurred in the guide for glass move (in the case of the backside
optical glass motor)
Scanner HP
A fault occurred in outward HP positioning of the front side reader optical motor
error
2
Scanner HP
A fault occurred in homeward HP positioning of the front side reader optical motor.
error
101
Glass HP
error
102
Glass HP
error
E225
5-2
The light volume becomes less than the standard level when shading is executed by
the CCD unit.
101
The light volume becomes less than the standard level when shading is executed by
the CIS unit.
Chapter 5
Code
Details Code
E227
Contents
Details
The 24V port does not become active within a specified period.
Cause: Unstable power supply, a fault occurred in wire connection between the reader and controller, a fault occurred in wire connection between
the reader controller PCB and ADF controller PCB, blowout of a fuse
E248
The 24V port for the reader controller PCB is turned off when power is turned on.
The 24V port for the reader controller PCB is turned off when a job starts.
The 24V port for the reader controller PCB is turned off when a job completes.
The 24V port for the reader controller PCB is turned off when load is driven.
101
The 24V port for the ADF controller PCB is turned off when power is turned on.
102
The 24V port for the ADF controller PCB is turned off when a job starts.
103
The 24V port for the ADF controller PCB is turned off when a job completes.
EEPROM error
Writing/reading cannot be performed when accessing EEPROM.
Cause: Unstable power supply, a fault occurred in the reader controller PCB, a fault occurred in the ADF controller PCB
E400
An error occurred when turning on the power of the EEPROM for the reader
controller PCB.
An error occurred when performing writing to the EEPROM of the reader controller
PCB.
An error occurred when performing reading after writing to the EEPROM of the
reader controller PCB.
101
An error occurred when turning on the power of the EEPROM for the ADF
controller PCB.
102
An error occurred when performing writing to the EEPROM of the ADF controller
PCB.
103
An error occurred when performing reading after writing to the EEPROM for the
ADF controller PCB.
A fault has been detected in the communication with th ADF driver PCB.
Cause: there is an open circuit; there is a fault in the DC controller PCB.
The check sum value of the data received from the ADF driver PCB fails to match
14 times continuously.
Status error
The status of the data received from the ADF drive PCB fails to match 14 times
continuously.
Reception error
100
An error occurred in communication between the ADF controller PCB and ASIC
(RAKUDA).
5-3
Chapter 5
Code
Details Code
E413
The level of the separation HP sensor does not change within a specific period of time.
Cause: there is a fault in the separation motor or the driver PCB; there is a fault in the separation HP sensor; there has been an increase in the load
of the separation cam.
E423
Contents
Details
The level of the Separation HP sensor does not change within a specific period of
time after the Separation motor has been driven.
The level of the Separation HP sensor does not change within a specific period of
time after the Separation motor has been driven.
T-5-3
Code
Sensor Type
Sensor No.
Description
PCB2
The post-separation sensor does not detect paper when the paper has been moved
452 (45.2 mm x 10) mm after the start of separation.
PCB2
- The separation sensor detects paper when the paper has been moved 500 mm (if an
extra long paper, +200 mm) 45.5 mm after the registration pickup.
- The sensor goes on before the paper (paper with hole) has been fed 12 mm after the
detection of the trailing edge; then, the separation sensor detects the paper when the
paper has been fed 50 mm after the activation of the sensor.
PI1
The primary registration sensor does not detect paper when the paper has been fed
134.8 mm (33.7 mm x 4) after the activation of the post-separation sensor.
PI1
The primary registration sensor does not go off although paper has been fed 4 times
the interval between the separation sensor and the primary registration sensor (42.5
x 4) after the activation of the separation sensor.
PCB3
- The read sensor does not detect paper when the paper has been fed 364.2 mm
(182.1 x 2) from the registration point.
- The read sensor does not detect paper when the paper has been fed 157.4 mm (78.7
x 2) from the secondary registration point.
PCB3
- The read sensor detects paper when the paper has been fed 500 mm (if an extra long
paper, +200 mm) after the start of feed, resumed after a temporary stop for reading.
- At the time of LTRR/LGL recognition in the mix mode, the read sensor detects
paper when the paper has been fed 514 mm after the start of feed from the edging
wait point.
PCB4
- In the mode other than the high-speed duplexing mode, the delivery sensor does
not detect paper when the paper is fed 132.1 mm (66.1 mm x 2) after it has reached
the leading edge downstream roller with reference to the activation of the read
sensor.
- At the time of switchback, the delivery sensor does not detect paper when the paper
has been fed 50 mm (25 x 2 mm) after the start of feed.
01H
02H
03H
04H
05H
06H
07H
5-4
Chapter 5
Code
Sensor Type
Sensor No.
Description
PCB4
The delivery sensor detects paper when the paper has been fed 161.9 mm (111.9 +
50 mm) from the trailing edge read end point.
PI12
- The secondary registration sensor does not go on although paper is fed 4 times the
interval between the primary registration roller and the secondary registration sensor
(82.2 x 4 mm) after re-pickup from the primary registration roller in case of pickup
from the tray with the simplexing pickup.
- At the time of pickup from the reversing duplexing path with the reversing
duplexing pickup, the secondary registration roller does not go on although paper
has been fed 4 times the interval between the point from the reversing roller +20 mm
and the secondary registration sensor (22.6 x 4 mm).
PI12
The secondary registration sensor detects paper when the paper has been fed 500 x
2 mm after the activation of the secondary registration sensor.
PI11
The read 2 sensor does not go on although paper has been fed twice the interval
between the read position and the secondary read sensor (47.4 x 2) after the start of
reading.
PI11
At the time of the secondary read sensor detection, the read sensor detects paper
when the paper has been fed 500 mm (if an extra long paper, +200 mm).
PCB2
PI1,PI12
PI1,PI12
PCB3,PI11
PCB3,PI11
PCB4
PCB4
08H
09H
10H
11H
12H
42H
43H
44H
45H
46H
47H
48H
PI11
50H
PI11
51H
PI11
52H
DF open
SR3
User DF open
SR3
DF cover open
PI6
The cover has been opened while in operation (the drive system in operation).
PI6
49H
90H
91H
92H
93H
*1: Although it used to be considered as an error, as a remedy, consider it as a jam during reading.
In case that the error occurs once again during the lock initialization at the time of the jam recovery, consider it as an error.
In case that the lock initialization is executed normally at the time of the jam recover, the job can be continued.
Although driving the unlock motor, the level of the unlock HP sensor is not changed within the specified time.
Cause: fault in either the motor or the driver IC, the unlock HP sensor fault, increased load on the unlock cam
5-5
Chapter 5
The machine flashes the original detection LED at intervals of 240 msec when it identifies a fault as being an alarm condition.
T-5-4
5-6
Code
Fault
Description
xx03
xx11
The number of jam recovery sheets is greater than In jam recovery mode, the tray runs out of originals before as many as 'the number of recovery sheets
the number of originals.
- 1' has been delivered.
xx14
Aug 17 2007