J OURNAL OF MATERI ALS SCI ENCE LETTERS 15 ( 1996) 1697 1699
Another manifestation of dynamic strain ageing
K . G. S A M U E L , S , L . M A N N A N , P. R O D R I G U E Z Metallurgy and Materials Group, Indira Gandhi Centre for Atomi c Research, Kalpakkam 603 102, India Dynamic strain ageing (DSA) is a phenomenon occurring at intermediate strain rates and tempera- tures, and arises due to interaction of mobile dislocations with solute atoms. The various mani- festations of DSA are: (i) a plateau or a hump in the strength, o; (ii) a peak in the work-hardening, G; (iii) negative strain rate sensitivity, y; (iv) a peak in the Hall-Petch constant; K, (v) a ductility minimum with variation with temperature; and (vi) serrated plastic flow in the DSA temperature range as shown in Fig. 1 [1]. Of these, serrated yielding is the only visible manifestation of DSA. The parameters a~, G, K~, y, are derived from the flow stress at a fixed strain. These parameters are dependent on and sensitive to the dislocation substructure developed at that strain through dislocation interactions. Anomalous variation of these parameters with tem- perature is considered as evidence for DSA. The increase in strength with plastic strain arises from dislocation interaction with defects generated during deformation or with those present initially, in I I _ ~ ~ ~ ~ t ~ / . . _ . 1 1 , \ ,~ E , o o g a t , o n ~ i~i/-~'~ I ] 7 1 \ ,0N--~~r , L . / " L ~ l . l ' I 0 (7,6 0 Oj e I I ~ ' I No serrations i DSA region. !. No serration " - ; ' T y p - - I " es of i l ser r at i ons . i A I A + B I C l I I D, E I I 1 1 T e mp e r a t u r e Figure 1 Schematic representation of different manifestations of dynamic starin ageing [1]. 0261-8028 1996 Chapman & Hall addition to dislocation-dislocation interaction. Yield stress, Oys, can be considered as the strength of the initial obstacle structure obstructing the mobile dislocations from gliding in their slip plane, and the flow stress, ag, as a yield stress of the strain hardened material, as shown in Fig. 2. Strain hardening then actually reveals the change in the strength of the substructure with plastic deformation. The strain hardening contribution (Aa) to the flow stress is then Aa = oe - O y s . In the alloy the increase in flow strength can be considered as the sum of the contributions from the dislocation-dislocation interaction AOda, and from other sources such as dislocation-precipitation inter- action AC~dp, and a dynamic strain ageing (DSA) component due to dislocation-solute interaction AOds. Hence the increase in flow strength Aa can be expressed as Aa = AOdd q- AO' dp q- AOds (1) The ratio of the flow stress, oe to the yield stress, Oys is a measure of the strength of the newly developed substructure relative to the original substructure. Normally the strength of the material as well as the strain hardening rate (slope of the stress-strain curve) decrease with increase in tem- perature at a given strain due to thermal activation assisting the applied stress in overeoming the barriers to dislocation motion. This ratio (adOys) is expected to increase with strain at a given tempera- ture and decrease with increase in temperature at a given strain, as shown schematieally in Fig. 3. Naturally one would expeet this ratio to increase with strain, and to saturate towards the plastie strain axis as the temperature is increased, as shown schematically in Fig. 3a. This means that (O/ays)~ varies with temperature and strain and depends on the substructure developed at a given plastic strain, c O y s - - ~YS f o r s t r a i n s II St r a i n Figure 2 Schematic st ress-st rai n curves on unloading and reloading during a tensile test. 1 6 9 7 69 T1 I I ms I I I T1 < T2 < T3 I I I I I i (a) el s2 Strai n #2 2 (b) Temperat ure Figure 3 Schematic variation of the ratio of ftow stress to yield stress (CdOys) with (a) strain and (b) temperature. and can also be considered as a substructure characterizing parameter. If the substrucmre evolved at any strain or temperature is harder than the reference substructure, the value of this ratio will be greater than one, while if a softer Substructure is evolved, then the value will be less than one. The latter case can be visualized if dynamic recrystalli- zation and grain growth occur during testing at sufficiently high temperatures. The ratio of flow strength to yield strength or the relative strength of the newly developed substructure can be written as S = ( o/ Oys ) = ] -1- (AO' dd/ O' ys) E -]- (AO-ds/ Oys) E +(AOdp/oy,) (2) 1698 Austenitic-type 316 stainless steel is known to exhibit DSA in the temperature range 523-923 K [2-5]. Although serrated flow was absent at room temperature, DSA has been considered responsible for the anomalous yield behaviour during a strain rate change test or on reloading after a stress relaxation test [6]. In a normal case where dynamic strain ageing from dislocation-solute interaction is absent, the Ba ds contribution would be zero and O/(Ty s would decrease with temperature. On the other hand, DSA would lead to an increase in O/Oys with temperature due to the contribution from (Aods/Oys), and should show a peak at the peak temperature of DSA and then decrease with increase in temperature as the DSA effect diminishes at higher temperatures. We illustrate the manifestations of DSA on the variation of the substructure parameter O/ays in Fig. 4. The experimental details such as material composition, test procedures, etc., have been des- cribed elsewhere [7]. In Fig. 4a (a/ays)r is plotted as a function of temperature for two strain levels 5% and 10%. The presence of DSA with a DSA peak at - 800 K is clearly seen. Figure 4a is from tensile test data at each test temperature in the as-received (mill annealed) material. Fig. 4b and 4c show the situations when the steel was given prior cold work to the indicated strain levels at room temperature (300 K) by swaging (Fig, 4b) and tension (Fig. 4c), respectively. For these two cases, substructure parameter yield B 1 ~) i I i i 4f ~ I i t - l b) 2 ~ u I s) i i i i 200 400 600 800 1000 1200 Temperat ure (K) Figure 4 Temperature dependence of (a) ratio of flow stress to yield stress for as-received AISI 316 stainless steel. Temperature dependence of yield strength ratio of material previously cold worked by (b) swaging and (c) tension, x5%; [] 10%; A 20%; O 30%. strength r at i o [O'ys(e)/(Tys(AR)] T = [(Oys(e) -- Gys(AR))/ ays(AR)]r + 1. We are now essentially looking at how the strength of the substructure developed by cold work at 300 K varies with temperature. The influence of DSA is seen in this variation, also with a peak at - 800 K. In Fig. 5, we illustrate yet another situation. Here AISI 316 steel was warm worked at 823, 923, 1023 i(d) 2 r., 200 ~ 00 o ~0o o0oli I 200 400 600 800 1000 1200 Temperature (K) Figure 5 Temperature dependence of yield strength ratio of AISI 316 stainless steel warm worked at (a) 823 K; (b) 923 K; (c) 1023 K (d) 1123 K. [] 10%; 20%; 30%. and 1123 K. The yield strength ratio is now [Oys(WW)/ Oys(Aa)]r, which is equal to [(ays(WW)- Oys(AR))/ Oys(AR))]r + 1. The ratio then is a measure of the strength of the substructure developed at each warm working temperature and Fig. 5 shows its variation with temperamre for three different warm working strain levels. Here we see two clear indications of DSA; (i) the increase in the yield strength ratio, peaking at - 800K; (ii) the ratio has maximum value for the warm working temperature 823 K which is close to the DSA peak --800K. This second observation confirms that warm working in the DSA regime is a potent method of strengthening [8]. Hence it is concluded that, like other stress-based parameters, the parameters ratio of flow stress to yield stress at a given strain (cr/ays) , or ratio of yield strength of the cold worked material to that of the reference material at a given temperature (Svs), when plotted as a function of temperature, reveal DSA as an anomalous temperature dependence of these parameters. References 1. P. RODRIGUEZ, Bull. Mater. Sei. 6 (1984) 653. 2. S. L. MANNAN, K. G. SAMUEL and P. RODRIGUEZ, Trans. Ind. Inst. Metals. 36 (1983) 313. 3. K. G. SAMUEL, S. L. MANNAN and P. RODRIGUEZ, Acta. Metall. 36 (1988) 2323. 4. D. BLANC and J. L. STRUDELL, "ICSMA-7", Vol. 1, edited by McQueen et al. (Pergamon Press, 1985) pp. 349. 5. S. VENKADESAN, P. V. SIVAPRASAD, C. PHANIRAJ and P. RODRIGUEZ, Z. Metallkunde 84 (1993) 206. 6. S. K. RAY, K. G. SAMUEL and P. RODRIGUEZ, Scripta Metall. Mater. 27 (1992) 271. 7. K. G. SAMUEL, PhD thesis, Indian Institute of Technology, Madras (1995). 8. P. RODRIGUEZ, "Encyclopaedia of Materials Science and Engineering", Supplement Vol. 1, edited by R. W. Cahn (Pergamon Press, Oxford), pp. 504-508. Received 8 January and accepted 17 June 1996 1699