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ARTICLE IN PRESS

Renewable Energy 33 (2008) 2064–2076


www.elsevier.com/locate/renene

Two-phase flow modelling of a solar concentrator applied as ammonia


vapor generator in an absorption refrigerator
N. Ortegaa,, O. Garcı́a-Valladaresb, R. Bestb, V.H. Gómezb
a
Posgrado en Ingenierı´a (Energı́a), Universidad Nacional Autónoma de México, Privada Xochicalco s/n, Temixco, Morelos 62580, México
b
Centro de Investigación en Energı´a, Universidad Nacional Autónoma de México, Privada Xochicalco s/n, Temixco, Morelos 62580, México
Received 9 January 2007; accepted 30 November 2007
Available online 28 January 2008

Abstract

A detailed one-dimensional numerical model describing the heat and fluid-dynamic behavior inside a compound parabolic
concentrator (CPC) used as an ammonia vapor generator has been developed. The governing equations (continuity, momentum, and
energy) inside the CPC absorber tube, together with the energy equation in the tube wall and the thermal analysis in the solar
concentrator were solved.
The computational method developed is useful for the solar vapor generator design applied to absorption cooling systems. The effect
on the outlet temperature and vapor quality of a range of CPC design parameters was analyzed. These parameters were the acceptance
half-angle and CPC length, the diameter and coating of the absorber tube, and the manufacture materials of the cover, the reflector, and
the absorber tube. It was found that the most important design parameters in order to obtain a higher ammonia–water vapor production
are, in order of priority: the reflector material, the absorber tube diameter, the selective surface, and the acceptance half-angle.
The direct ammonia–water vapor generation resulting from a 35 m long CPC was coupled to an absorption refrigeration system model
in order to determine the solar fraction, cooling capacity, coefficient of performance, and overall efficiency during a typical day of
operation. The results show that approximately 3.8 kW of cooling at 10 1C could be produced with solar and overall efficiencies up to
46.3% and 21.2%, respectively.
r 2007 Elsevier Ltd. All rights reserved.

Keywords: Compound parabolic concentrator; CPC; Ammonia–water mixture; Direct vapor generation; Absorption refrigeration; Mathematical model

1. Introduction and cooling demands without increasing greenhouse gases


emissions [1].
The majority of the developing countries have power Solar energy has the evident advantage that cooling is
generation capacity problems, that tend to increase as the generally required when solar radiation is available [2].
need for energy intensive conventional air conditioning This is the main reason for sustained research into solar
and refrigeration also increases. Alternative cooling cooling devices for at least three decades. These studies
methods are required to decrease the power demand, include the combination of solar energy technologies with
and the conventional high global warming potential thermal refrigeration technologies (as absorption, adsorp-
(GWP) and ozone depletion potential (ODP) refrigerant tion, and desiccant) to produce cooling and refrigeration
usage. In addition, developed countries need new refrigera- using medium to high-temperature solar technologies
tion technologies as an alternative to conventional (from 80 to 250 1C) [2–6].
compression refrigeration to meet their air-conditioning Solar concentrator designs applied to steam generation
are found in diverse development stages, from evaluation
and improvement of solar devices, to full systems in test
Corresponding author. Tel.: +52 55 56 22 97 36; stage for power generation [7,8]. In addition, some solar
fax: +52 55 56 22 97 91. concentrators applied as generators for intermittent
E-mail address: noa@cie.unam.mx (N. Ortega). absorption refrigerators have been developed [9,10].

0960-1481/$ - see front matter r 2007 Elsevier Ltd. All rights reserved.
doi:10.1016/j.renene.2007.11.016
ARTICLE IN PRESS
N. Ortega et al. / Renewable Energy 33 (2008) 2064–2076 2065

Nomenclature Z efficiency, dimensionless


j angle of involute generation, degree
Aa absorber tube heat transfer area, m2 m viscosity, kg/(m s)
Ac cover heat transfer area, m2 yC acceptance half-angle, degree
Ar reflector heat transfer area, m2 r density, kg/m3
At fluid flow cross section area, m2 s stefan–Boltzman constant, ( ¼ 5.6697  108 W/
Atabs absorber tube cross-section area (p(D2outD2in)/4), (m2 K4))
m2 u wind velocity, m/s
C area concentration ratio, dimensionless z effectiveness, dimensionless
COP coefficient of performance, dimensionless Dx spatial discretization step, m
Cp specific heat, J/(kg K) Dt temporal discretization step, s
D diameter, m F two-phase frictional multiplier, dimensionless
f friction factor, dimensionless
FR flow ratio, dimensionless Dimensionless numbers
g gravitational constant, ( ¼ 9.81 m/s2)
Gbn beam irradiance normal to the plane, W/m2 Pr prandtl number, ( ¼ mCp/l)
h enthalpy, J/kg Re reynolds number ð¼ rV~D=mÞ
H height, m
I solar irradiance, W/m2 subscripts
k thermal conductivity, W/(m K)
L length, m a absorber tube wall
m mass, kg c cover
m_ mass flow rate, kg/s co conductive
p perimeter, m en environment
P pressure, bar EV evaporation
q heat flow per unit area, W/m2 ex external
qu useful energy gain per absorber unit area, W/m2 f fluid
q0u useful energy gain per length unit, W/m g gas
qwall heat flux per absorber unit area from fluid to GE generation
wall, W/m2 i inlet
R thermal resistance, (m2 K)/W in inner
S solar absorbed energy per unit area, W/m2 inv involute
t time, s j number of control volume
T temperature, K l liquid phase
UL overall heat loss coefficient, W/(m2 K) o outlet
V volume, m3 out outer
~x
V velocity in the axial direction, m/s par parabola
w cover width, m r reflector
x axial coordinate ra radiative
xg vapor quality, dimensionless s saturation
X ammonia weight concentration, dimensionless sk sky
tp two-phase
Greek letters
Superscripts
a heat transfer coefficient, W/(m2 K))
b inclination angle of absorber tube, degree – arithmetical average over a CV
e emittance, dimensionless  integral average over a CV
eg void fraction, dimensionless o value of previous instant
f generic dependent variable

Flat plate collectors have been applied to direct Since 1990, parabolic trough solar concentrators have
refrigerant evaporation in solar-assisted heat pumps, where been used to evaporate water to produce steam directly on
a two-phase refrigerant flows through the collectors instead the absorber tube [12]. The technology developed is known
of utilizing a heat exchanger between the collector and the as direct steam generation (DSG), where the vapor
evaporator [11]. produced is mainly applied for power generation. DSG
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presents many advantages compared to the heating oil- absorbed. The study included reflector conduction, high-
based technology, since DSG eliminates costly synthetic wave radiative interchange, and heat removal in the
oil, intermediate heat transport piping, special type tubular absorber.
equipment to run the high-temperature oil, and the oil Tchinda et al. [19] analyzed the heat exchange in a CPC
for steam heat exchanger [13]. collector, where axial heat transfer in the tubular absorber
Compound parabolic concentrators (CPCs) are a good was included. They developed an explicit expression in
choice for applications in direct evaporation, since these order to calculate the fluid temperature as a function of the
stationary collectors have a good quality rate between cost coordinate space in the flux direction and the time-
and performance at medium temperature levels [14]. dependent solar intensity.
Based on the main advantages of DSG, a CPC was In this paper, a simple method was carried out in order
designed in order to directly generate ammonia from an to establish the energy balances in a CPC, where the
ammonia–water solution. Ammonia vapor would be absorber tube operates as an ammonia–water mixture
utilized in an ammonia–water absorption solar refrigera- direct vapor generator in a solar absorption refrigerator.
tor. Other applications not analyzed here could be the use The evaporation process was studied in order to fulfil the
of the CPC as a heat source for a direct ammonia–water thermal and fluid-dynamic characterization inside the CPC
solution evaporator for applications in combined power absorber tube.
and cooling thermodynamic cycles, as proposed by The system under investigation consisted of a trough-
Goswami and Xu [15]. type CPC with a steel tubular absorber without an
In an attempt to reduce heat losses and demonstrate its evacuated glass shell. Thermodynamic equilibrium between
feasibility, a CPC was modelled and designed in order to the liquid and vapor phases was supposed. A one-
generate ammonia vapor inside its absorber tube. The dimensional numerical simulation of the thermal and
theoretical analysis of the evaporation process inside the fluid-dynamic behavior of two-phase flow was developed.
CPC was emphasized, through a detailed one-dimensional The governing equations (continuity, momentum, and
numerical simulation of the thermal and fluid-dynamic energy) inside the tube, together with the energy equation
behavior of two-phase flow. The CPC model was coupled in the tube wall and the thermal analysis in the solar
to a complete single-stage absorption refrigeration cycle concentrator, were solved iteratively in a segregated
model in order to calculate the theoretical cooling capacity manner. The discretized governing equations in fluid flow
and coefficient of performance (COP) under different were coupled using an implicit step-by-step method in the
working conditions. flow direction.
To our knowledge, solar concentrators have not been By means of the model results, a CPC module was
applied as direct ammonia vapor generators in a contin- designed and theoretically evaluated as ammonia generator
uous thermal refrigeration system. in an ammonia–water absorption solar refrigerator.

1.1. A brief description of the CPC models 1.2. CPC module

Initially, the models developed to describe CPC optical In a previous work [20], a mathematical model was
and thermal performance were restricted to the flat developed in order to evaluate the temperature distribution
absorber type [16]. In these models, convective heat of a CPC array proposed to be used as a vapor generator in
transfer was usually represented by flat plate film an absorption ammonia–water refrigeration system.
coefficients. The simplest models for CPC with tubular It was established that the mixture temperature increases
absorber have not considered absorption of high wave- and wall absorber tube temperature decreases when the
length over reflective surfaces [16]. ammonia–water mixture reaches saturation conditions,
Hsieh developed the mathematical formulation for the which improves the heat transfer process.
thermal processes in a tubular CPC, where heat exchange Ortega et al. [21,22] developed a more accurate model,
between components was predicted [17]. Chew et al. [18] where the thermal and fluid-dynamic behavior of evapora-
developed a finite-element model for a CPC with tubular tion process at the solar concentrator absorber tube
absorber; they considered that the absorber tube and the was numerically simulated. This analysis was made
cover were isothermic, while the reflectors were considered with a control volume (CV) method on the absorber tube,
as adiabatic boundaries. and the discretized equations were coupled using a fully
Eames and Norton [16] developed and validated a implicit step-by-step method in the flow direction.
two-dimensional model in steady state in order to simulate The conduction in the internal tube wall was solved
the optical and thermal behavior of a through-type using the TDMA algorithm. A separated flow model was
CPC. Ray tracing and finite-element analysis of convection applied and two different two-phase flow convective
heat transfer were applied. Solar beam and diffuse heat transfer coefficients were used. A CPC prototype of
radiation were considered in the optical analysis, irradiance 2 m length, 0.66 m width and 0.84 m height was designed,
and absorption were assumed homogeneous, and that with a solar concentration of 3.5  and an aperture
the energy reaching the absorber tube was completely angle of 151.
ARTICLE IN PRESS
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In this paper a final CPC model was developed and used two-phase mixture at state 7. Liquid ammonia enters the
for the design analysis. An auxiliary heater was added to evaporator, where on extracting heat from the cooling
the complete refrigeration system in order to maintain a water, it is converted into vapor, producing the refrigerat-
constant refrigeration load. The study consists of the ing effect, and then exits as saturated vapor in state 8. It is
thermal analysis of the CPC performance during a typical then superheated in the pre-cooler (state 9). The relatively
operating day. A new subroutine was developed to cold ammonia vapor then enters the absorber, where it is
simulate the final CPC model coupled with the absorption condensed and absorbed by the weak ammonia–water
ammonia–water refrigerator. solution. The absorption of ammonia is exothermic, so a
heat exchange equipment in the absorber is needed in order
2. Ammonia–water absorption refrigerator to cool the hot solution and improve its absorption
capacity. The strong ammonia solution leaves the absorber
Fig. 1 shows the single-stage ammonia–water absorption at state 10 and enters the pump, leaving at high pressure at
solar refrigerator. The proposed solar refrigerator includes state 11. It is then introduced in an economizer, where it
the following components: a generator (CPC), a rectifier, a receives heat and leaves state 12. It then enters the CPC
condenser, an evaporator, an absorber, a flash tank, an generator, where it receives solar generated heat, reaches
economizer, a pre-cooler, a pump, and two expansion the saturation point, and vaporizes, leaving state 13 as a
valves. A model for steady-state single-stage ammonia– vapor–liquid mixture. If additional heat is necessary it is
water absorption refrigeration system was developed to added to the mixture by the auxiliary heater in order to
simulate the results obtained by the CPC model in order to reach the operating conditions at state 1. The two-phase
evaluate the performance of the complete cycle. high-pressure mixture, enters the flash tank where liquid
and vapor are separated, the liquid phase is mixed with the
2.1. Operative description condensed vapor originating from in the rectifier (state 3).
This weak ammonia solution enters the economizer at state
Following the schematic diagram in Fig. 1, ammonia 14, where heat is extracted, and leaves state 15. It then
vapor (99.5 wt%) leaves the rectifier as overheated vapor at passes through an expansion valve, where the pressure is
state 4, at the high pressure of the system. The refrigerant reduced (state 16) in order to enter the absorber. The vapor
vapor is cooled and liquefied in the condenser as saturated coming from the flash tank separator enters the rectifier, in
liquid, at state 5; it is then subcooled in the pre-cooler which through heat removal and partial condensation,
(state 6) and thereafter passes through an expansion valve, water, leaving state 4 is removed. In this way the operation
where the pressure is reduced, giving as a result a cooled of the cycle is completed.

Fig. 1. Ammonia–water absorption solar refrigerator with a CPC as vapor generator.


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2.2. Methodology for the complete cycle energy analysis 3. Coupling between the CPC model and a single-stage
absorption system model
The purpose of the calculation sequence presented here
is to obtain the operation conditions of the ammonia– A numerical analysis was carried out for the designed
water absorption solar refrigerator system shown in CPC illustrated in Fig. 2, which has the geometrical and
Fig. 1. An overall energy balance has been applied to optical characteristics established from the parametric
all the components of the system (with the exception analysis shown below. A 35 m long row is considered as a
of the CPC model, where a detailed numerical simulation CPC module in this calculation, which could be scaled up.
has been developed). The following assumptions have The calculations were made for a non-tracking CPC,
been made: installed in Temixco, Morelos, México (18150.360 N,
99114.070 W). The CPC analyzed had an inlet temperature
 The high and low pressures of the system are 11 and according to the inlet generation temperature obtained
2.8 bar, respectively. Pressure drop through elements is with the absorption cycle simulation, and a generator
neglected (with the exception of the CPC model). pressure of 11 bar.
 Fluid leaves the condenser as saturated liquid (state 5). The study consists of the thermal analysis of the CPC
 A saturated vapor (state 8) exits from the evaporator. performance during a typical operation day (March 15th,
 Ammonia vapor (99.5 wt%) leaves the rectifier (state 4). 1996).
 Expansion valves are considered isenthalpic.
 The pre-cooler has an effectiveness of 0.5 and an
economizer of 0.86. 4. Mathematical formulation
 The ammonia–water solution pump driving power is
negligible. Fig. 3 shows the absorber tube cross-section. Subcooled
ammonia–water mixture enters the tube at position 0 with
The energy balance analysis over each component of the a mass flow m,_ and an inner temperature Tf,i. The absorber
system is coupled with the CPC model previously devel- tube receives a useful energy gain qu. Ammonia–water
oped in order to evaluate the performance of the complete mixture starts to evaporate at a certain length Ls, where
ammonia–water absorption refrigeration systems through saturation temperature Tf,s is reached. Finally, the two-
the calculation of the COP, the flow ratio, the solar phase mixture is out at position L with an outside quality
fraction, and the solar and overall efficiencies. xgf,o and temperature Tf,o.
The COP for cooling is defined as the ratio between the
cooling capacity (evaporation heat extracted inside the
evaporator, QEV) and the generation heat (QGE): Ac
L
Q W
COP ¼ EV . (1) O
QGE
The flow ratio, FR, is the ratio between the solution flow in θC
the circuit constituted by the generator and the absorber
H
_ 1 ), and the refrigerant flow in the main circuit that joint
(m
the condenser and the evaporator (m _ 4 ). This ratio indicates
D
the strong ammonia solution mass flow needed to produce N Ar
a unit of refrigerant vapor, in this case, ammonia vapor: M
Aa
_1
m
FR ¼ . (2) Fig. 2. CPC section showing acceptance half-angle yC, aperture area Ac,
_4
m
tubular absorber area Aa, reflecting area Ar, reflector segments MN and
Solar fraction was defined as the percentage of the total NO, absorber tube diameter D, concentrator height H, width W, and
energy required to generate the ammonia that was achieved length L.
by the CPC.
Solar efficiency is the ratio between the useful energy
r quΔx
gain obtained by the absorber tube area (Arqu) and the
solar irradiance that reaches the aperture area (AaI):
QGE Ar qu m
Zsolar ¼ ¼ . (3) x
Aa I Aa I
xgf,o,Tf,o
Overall efficiency is the product of COP and solar Tf,i 0 x x+Δx Ls Tf,s L
efficiency:
Fig. 3. Absorber tube cross-section showing one-phase and two-phase
Zoverall ¼ Zsolar COP: (4) zones of ammonia–water mixture.
ARTICLE IN PRESS
N. Ortega et al. / Renewable Energy 33 (2008) 2064–2076 2069

The study was divided in three subroutines: fluid flow 4.2. Solar thermal analysis
inside the absorber tube, heat transfer in the wall tube, and
solar thermal analysis. The useful energy gain per CPC length unit q0u , expressed
in terms of the local absorber temperature Ta and the
4.1. Fluid flow inside the absorber tube absorber solar radiation per aperture unit S, is [23]
Ac S Aa U L
Taking into account the characteristic geometry of q0u ¼  ðT a  T en Þ. (8)
L L
the absorber tube (diameter, length, roughness, and angle),
the governing equations have been integrated assuming the The useful energy gain can be obtained from the last
following assumptions: expression as
Qu ¼ Ac S  Aa U L ðT a  T en Þ. (9)
 One-dimensional flow: P(x, t), h(x, t), T(x, t), etc.
Then, the useful energy gain per unit of absorber area qu is
 Non-participant radiation medium and negligible radi-
obtained as
ant heat exchange between surfaces.
 Axial heat conduction inside the fluid was neglected.
qu ¼
Ac
S  U L ðT a  T en Þ ¼ CS  U L ðT a  T en Þ. (10)
Aa
The semi-integrated governing equations over a finite Cover and absorber tube area were defined as
CV have the following form:
Ac ¼ wL; Aa ¼ pDout L. (11)
 Continuity: The useful energy gain depends on the absorbed solar
radiation S that is equal to the cover incident solar energy
qm reduced by optical losses in the concentrator [23]; thermal
_ jj1 þ
½m ¼ 0. (5) losses in the cover, the reflector, and the absorber tube are
qt
represented as the overall heat loss coefficient UL.
 Momentum: Absorbed solar radiation S is a function of the radiative
properties of the CPC components (reflectance, emittance,
absorptance, and transmittance) and environmental con-
qm~_ ditions that depend on solar time (solar radiation, solar
_ g ng jj1 þ ½m
½m _ l nl jj1 þ Dx
qt position, and ambient temperature). Absorber solar radia-
¼ ½Pjj1 At  t~ p Dx  mg sin b. ð6Þ tion was calculated with the method presented by Duffie
and Beckman [23].
The overall heat loss coefficient UL depends on the
 Energy: temperatures of the CPC components through the indivi-
qmg dual heat loss coefficients:
~_ l j þ ½m
m½e _ g ðeg  el Þjj1 þ ð~eg  e~l Þ 
j1
qt Rcen Rren
q~eg q~el qP~ UL ¼
þ mg þ ml  At Dx Rcen þ Rren þ Rrc
qt qt qt  1 )1
qm ~ 1 1
þ ð~el  ēl Þ ¼ q_ u p Dx, ð7Þ þ þ , ð12Þ
qt Rac þ Rcenr Rar þ Rrenc
where f ~ represents the integral volume average of a
where
generic variable f over the CV and f̄ its arithmetic
average between the inlet and outlet of the CV. The Rren Rrc
Rrenc ¼ ,
subscript and superscript in the brackets indicate Rcen þ Rren þ Rrc
½X jj1 ¼ X j  X j1 , i.e., the difference between the Rcen Rrc
Rcenr ¼ , ð13Þ
quantity X at the outlet section and the inlet section. Rcen þ Rren þ Rrc
and finally
In the governing equations, the evaluation of the shear
stress is performed by means of a friction factor f. This Rcen ¼ ðaco;cen þ ara;csk Þ1 ,
factor is defined from the expression: t ¼ F(f/4)(G2/2r), Rac ¼ ðaco;ac þ ara;ac Þ1 ,
where F is the two-phase factor multiplier. The one-
dimensional model also requires the knowledge of the two- Rren ¼ ðaco;ren þ ara;rsk Þ1 ,
phase flow structure, which is evaluated by means of the Rrc ¼ ðaco;rc þ ara;rc Þ1 ,
void fraction eg. Finally, heat transfer through the absorber
Rar ¼ ðaco;ar þ ara;ar Þ1 . ð14Þ
tube wall and fluid temperature are related by the
convective heat transfer coefficient a, which is defined as The convective heat transfer coefficient between the
a ¼ q_ wall =ðT wall  T fluid Þ. reflector and the cover aco,rc was fixed at a constant value
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of 5 W/(m2 K), as it has been previously evaluated by two well-defined sections: subcooled liquid region and
Prapas et al. [24] and Hsieh [17]. equilibrium liquid–vapor region, a slope change is ex-
The convective heat transfer coefficients between the pected, due to the use of different empirical heat transfer
cover and the ambient, and between the reflector and the correlations and their magnitudes for both regions. Thus,
ambient are, respectively, [23] after comparing different empirical correlations presented
Ac in the technical literature, the following ones have been
aco;cen ¼ ð5:7 þ 3:8uÞ , (15) selected:
Aa

Ar 4.3.1. Subcooled liquid region


aco;ren ¼ ð5:7 þ 3:8uÞ , (16) The Gnielinski [25] correlation was used to calculate the
Aa
heat transfer coefficient assuming constant heat flux in the
where the reflector area Ar was calculated by
" # case of laminar flow:
Z fpar
j2 1 ðp=2Þ þ yC þ j  cosðj  yC Þ af;l ¼ maxðaf;l ; 4:364Þ, (27)
Ar ¼ Dout Dx inv þ pffiffiffi dj .
4 2 finv ½1 þ sinðj  yC Þ3=2
where
(17)
ðf =8ÞðRe  1000ÞPr k
The convective heat transfer coefficients between the af;l ¼ pffiffiffiffiffiffiffiffiffiffiffi  , (28)
1 þ 12:7 ðf =8Þ Pr2=3  1 Din
absorber tube and the reflector and between the absorber
tube and the cover were expressed, respectively, by [17]
f ¼ ð1:82log10 Re  1:64Þ2 . (29)
ðT a  T r Þ
aco;ar ¼ 3:25 þ 0:0085 , (18) The friction factor was evaluated from the expression
2Dout proposed by Churchill [26]. In the subcooled boiling region
ðT a  T c Þ (if it exists) the heat transfer coefficient was estimated
aco;ac ¼ 3:25 þ 0:0085 , (19) according to Kandlikar [27].
2Dout

Ar 4.3.2. Equilibrium two-phase region


ara;rsk ¼ r sðT 2r þ T 2sk ÞðT r þ T sk Þ , (20) In the two-phase flow region the void fraction was
Aa
estimated from the equation of Rouhani and Axelsson [28].
Ac For the convective heat transfer coefficient the flow boiling
ara;csk ¼ c sðT 2c þ T 2sk ÞðT c þ T sk Þ , (21)
Aa model proposed by Zürcher et al. [29] was applied.
The friction factor was calculated from the same
sðT 2c þ T 2r ÞðT c þ T r Þ Ar equation as in the case of subcooled liquid flow using
ara;rc ¼ , (22)
ð1  c Þ=c þ ðð1  r Þ=r ÞðAc =Ar Þ Aa a correction factor (two-phase frictional multiplier F)
according to Friedel [30].
sðT 2a þ T 2c ÞðT a þ T c Þ
ara;ac ¼ , (23)
ð1=c Þ þ ðAc =Aa Þðð1=a Þ  1Þ 4.4. Evaluation of ammonia–water thermodynamic and
thermophysical properties
sðT 2a þ T 2r ÞðT a þ T r Þ
ara;ar ¼ . (24)
ð1  r Þ=r þ ðð1  a Þ=a ÞðAr =Aa Þ Temperature, mass fraction, and all the thermophysical
The temperatures of cover and reflector a necessary in properties were calculated using matrix functions of the
order to solve Eq. (10). Both were determined by means of pressure and enthalpy obtained using the REFPROP
the energy balances in each CPC component: version7.0 [31], i.e.
ðara;ac þ aco;ac ÞT a þ ara;csk T sk þ aco;cen T en þ ðaco;rc  ara;rc ÞT r f ¼ fðP; hÞ where f ¼ T; xg ; r; . . . (30)
Tc ¼ ,
ara;ac þ aco;ar þ ara;csk þ aco;cen þ aco;rc  ara;rc Transport properties (viscosity, thermal conductivity, and
(25) surface tension) were calculated with the correlations
proposed by Conde [32].
ðara;ar þ aco;ar ÞT a þ aco;ren T en þ ara;rsk T sk þ ðaco;rc  ara;rc ÞT c
Tr ¼ .
ara;ar þ aco;ar þ aco;ren þ ara;rsk þ aco;rc  ara;rc
5. Numerical resolution
(26)
Numerical analysis was carried out by means of a CV
method. The discretized equations were coupled using a
4.3. Evaluation of empirical coefficients fully implicit step-by-step method in the flow direction.
From the known values at the inlet section and guessed
The mathematical model of fluid flow inside the absorber values of the wall boundary conditions, the variable
tube requires some additional local information obtained values at the outlet of each CV were iteratively obtained
from empirical correlations. Since the fluid flow presents from the discretized governing equations. This solution
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(outlet values) was the inlet values for the next CV. The ~g þ ð1  xg ÞV
b ¼ ½xg V ~l 2  g sin bDx þ hj1 ,
j1
procedure was carried out until the end of the absorber o o
c ¼ 2ðP̄j1  P̄j1 Þ  r̄otp ðhj1  2h̄j1 Þ
tube was reached.
The governing equations discretized for each CV are  ðr̄V ~o2 Þ.
~2  r̄o V ð35Þ
j1 j1
presented for the fluid flow, the absorber tube, and the
solar analysis. The above-mentioned conservation equations of mass,
momentum, and energy are applicable to transient two-
phase flow. Situations of steady flow and/or single-phase
5.1. Fluid flow analysis flow (liquid or gas) are particular cases of this formulation.
Moreover, the mathematical formulation in terms of
For each CV, a set of algebraic equations is obtained by enthalpy gives generality of the analysis (only one equation
a discretization of the governing Eqs. (5)–(7). The transient is needed for all the regions) and allows dealing in easy
terms of the governing equations are discretized using the form with cases of ammonia–water mixtures. In this study
following approximation: qf/qtffi(ff1)/Dt, where f the model was solved considering steady state.
represents a generic dependent variable (f=h, P, T, etc.);
superscript ‘‘o’’ indicates the value of the previous instant. 5.2. Absorber tube wall
The averages of the different variables have been estimated
by the arithmetic mean between their values at the inlet and The conduction equation has been written assuming
~ ffi f̄  ðf þ f =2Þ.
outlet sections, that is: fj j j jþ1 one-dimensional transient temperature distribution.
Based on the numerical approaches indicated above, the A characteristic CV is shown in Fig. 4, where P represents
governing Equations. (5)–(7) can be discretized to obtain the central node, E and W indicate its neighbors. The CV
the value of the dependent variables (mass flow rate, faces are indicated by e, w, n, and s. Integrating the
pressure, and enthalpy) at the outlet section of each CV. conduction equation over this CV, the following equation
The final form of the governing equations is given below. was obtained:
The mass flow rate is obtained from the discretized
continuity equation qh~
ðq~ wall ps  q~ u pn ÞDx þ ðq~_ w  q~_ e ÞAtabs ¼ m
, (36)
qt
At Dx
_j ¼ m
m _ j1  ðr̄tp  r̄otp Þ, (31) where q~ wall was evaluated using the convective heat transfer
Dt
coefficient and temperature in the fluid flow (q¯_ wall ¼
where the two-phase density is obtained from the relation aðT wall  T fluid Þ), and the conductive heat fluxes were
rtp=egrg+(1eg)rl. evaluated using the Fourier law:
In terms of the mass flow rate, gas and liquid velocities

are calculated as qT a qT a
q~_ e ¼ ke ; q~_ w ¼ kw . (37)
" #   qx e qx w
~ _
mx g ~ _  xg Þ
mð1
Vg ¼ ; Vl ¼ , (32) The following equation was obtained for each node of the
rg g At rl ð1  g ÞAt grid:
The discretized momentum equation is solved for the outlet aT a;j ¼ bT a;jþ1 þ cT a;j1 þ d, (38)
pressure: where the coefficients were
(
Dx f̄ m ¯_ 2 ke Atabs kw Atabs
Pj ¼ Pj1  pDin F b¼ ; c¼ ,
At 4 2r̄tp A2t Dx Dx
 j Atabs Dx
m_ a ¼ b þ c þ af;j ps Dx þ r Cp;
þ ~ ~
ðxg V g þ ð1  xg ÞV l Þ Dt
Dx j1 Atabs Dx
 d ¼ ðaf;j ps T̄ f;j þ qu;j pn ÞDx þ r CpT ow;j . ð39Þ
¯_  m
m ¯_ o Dt
þrtp At g sin b þ . ð33Þ
Dt The coefficients mentioned above are applicable for
2pjpN1; for j ¼ 1 and j ¼ N adequate coefficients were
From the energy Equation (3) and the continuity Equation
(1), the following equation is obtained for the outlet
enthalpy:
ð2pDin DxÞqwall  am _ j þ bm _ j1 þ cAt Dx=Dt W w P n e E
hj ¼ , (34)
m_j þm _ j1 þ r̄otp At Dx=Dt j-1 j j+1

where s
x
qwall ¼ af ðT a;j  T̄ f;j Þ,
a ¼ ½xg V~g þ ð1  xg ÞV ~l 2 þ g sin bDx  hj1 , Fig. 4. Discretized absorber tube wall.
j
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2072 N. Ortega et al. / Renewable Energy 33 (2008) 2064–2076

used taking into account the axial heat conduction or absorber tube were considered: a commercially available
temperature boundary conditions. The set of heat conduc- selective surface, cermet, and a commercial black paint.
tion discretized equations was solved using the TDMA Three different cover materials were analyzed: temperate
algorithm [33]. glass, a polycarbonate, and glass with antireflective surface.
The reflectors studied were: mirror quality stainless steel,
5.3. Numerical solver highly polished aluminum, and highly polished aluminum
with a protective layer. The three absorber tubes evaluated
The solution process was carried out on the basis of a were: carbon steel, stainless steel, and aluminum, since
global algorithm that solves in a segregated manner the ammonia–water mixture is corrosive to copper.
fluid flow inside the absorber tube, the heat conduction in
the absorber tube wall, and the heat transfer in the solar 6.1. Effect of tube diameter
concentrator. The coupling between the three main
subroutines was performed iteratively following the proce- Fig. 5 shows the fluid temperature and vapor quality
dure described below: distribution along the CPC for seven different carbon steel
absorber tube diameters, with a commercial selective
(1) For fluid flow inside the absorber tube, the equations surface and acceptance half-angle of 151. The difference
were solved considering the absorber tube wall between the minimum and the maximum absorber tube
temperature distribution as a boundary condition, diameter (21.3 and 101.6 mm) in the outlet fluid tempera-
and evaluating the convective heat transfer in each ture was around 3.4 1C, from 90.1 to 93.5 1C, respectively.
fluid CV. For the vapor quality, the difference was 0.0117, from
(2) In the absorber tube wall, the temperature distribution 0.0730 to 0.0847. The best result for both fluid temperature
was re-calculated using the fluid flow temperature and and vapor quality were obtained for an absorber tube
the convective heat transfer coefficient evaluated in the diameter of 73.0 mm (outlet temperature of 93.9 1C and
preceding step, and considering the useful energy gain vapor quality of 0.0897), which practically had the same
as boundary condition. behavior as at 60.3 mm; both were followed by 101.6 mm.
(3) The useful energy gain was obtained by means of the The 21.3 mm tube presented a higher vapor quality than
thermal analysis carried out on the CPC components, 26.7, 33.4, and 48.3 mm, resulting from a higher pressure
and the absorber tube wall temperature distribution drop that helped the evaporation process. Numerical
calculated in the previous steps. results obtained with stainless steel and aluminum as
absorber tube had the same tendencies. The fluid tempera-
Global convergence was reached when between two ture reached is directly proportional to the tube diameter;
consecutive loops of the three main subroutines a strict this is not so for the exit vapor quality. Therefore, a
convergence criterion was verified for all the CVs in the compromise exists between the heat transfer area (that
domain. depends directly on tube diameter) and the pressure drop,
which affects the fluid temperature and the vapor quality
6. Results and discussion distribution, in favor of one or the other.

The CPC model developed was applied to analyze the


effects of design parameters; these included: the acceptance
half-angle and length of the CPC, the diameter and
selective surface of the absorber tube, and the material
properties of the cover, the reflector, and the absorber tube.
The calculations were carried out for 57 without-
tracking CPC configurations installed in Temixco,
Morelos, México (18150.360 N, 99114.070 W, altitude
1219 mosl), on March 15th at solar noon, with a solar
irradiance of 991 W/m2, and a solar absorbed energy per
aperture unit area of 649.3 W/m2.
The inlet temperature, pressure, and mass flow rate of
the ammonia–water solution were considered to be 81.7 1C,
11 bar, and 0.0483 kg/s, respectively. The aperture area was
maintained constant at 23.2 m2 by varying the truncation
percentage and length of the CPC configurations, in order
to have the same energy input in all study cases.
Fig. 5. Vapor quality and fluid temperature distribution along the CPC
The acceptance half-angles selected for the analysis were for seven different diameters of the carbon steel absorber tube. One label
151, 211, 271, 301, and 401; the absorber tube diameter was for each y-axis that is ordered from the top curve to the bottom curve is
between 21.3 and 101.6 mm. Three different coatings on the shown.
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N. Ortega et al. / Renewable Energy 33 (2008) 2064–2076 2073

The slope change of the fluid temperature at approxi- Table 1


mately 2 m2 of aperture area is because at this point the Geometrical characteristics of the CPC configurations with several
aperture half-angles
fluid changes from subcooled liquid to two-phase flow.
Due to this, the evaluation of the heat transfer coefficient yC (deg) L (m) W (m) % Truncated area C Creal
between both regions has abrupt changes that produce this
tendency. Moreover, the use of different empirical heat 15 35.0 0.66 46.13 3.86 3.50
21 100.5 0.23 84.85 2.79 1.22
transfer correlations for both regions produces a disconti-
27 100.5 0.23 76.44 2.29 1.22
nuity in the CV where the transition occurs. This tendency 30 100.5 0.23 71.76 2.00 1.22
appears in all the following figures when the evaporation 40 100.5 0.23 53.90 1.56 1.22
process takes place.

6.2. Effect of acceptance half-angle

Fig. 6 shows the fluid temperature distribution and


vapor quality for five CPC acceptance half-angles. The
carbon steel absorber tube diameter was 60.3 mm for all the
cases. It was observed that 151, the lowest acceptance half-
angle that corresponds to a real concentration ratio of 3.5,
offered the best results in both variables, with an outlet
fluid temperature of 93.9 1C, and outlet vapor quality of
0.0890. As can be seen in Table 1, in order to maintain a
constant heat input it was necessary to modify the other
CPC dimensions.

6.3. Effect of absorber coating and reflector material

Fig. 7 shows the vapor quality and fluid temperature


distribution along the CPC for three coatings of the carbon Fig. 7. Vapor quality and fluid temperature distribution along the CPC
for three coatings of the carbon steel absorber tube, and three different
steel absorber tube, and three manufacture reflector reflector materials. The close captions are distributed as reflector/coating,
materials. The absorber tube and cover material properties where HPA-PL means highly polished aluminium with a protective layer,
were also analysed, but no important effect on the results HPA means highly polished aluminium, MQSS means mirror quality
were found. All the curves were analyzed with temperate stainless steel, CSS means commercial selective surface, and CBP means
glass as cover, and carbon steel as absorber tube. The commercial black paint.
combination of highly polished aluminum with protective
layer as reflector, and cermet as selective surface offered the worst results of the cases shown in Fig. 7 were obtained for
best results, with an outlet fluid temperature of 95.4 1C, and the case with mirror quality stainless steel, and commercial
outlet vapor quality of 0.1083. On the other hand, the selective surface, whose outlet fluid temperature and vapor
quality were 91.8 1C, and 0.0617, respectively. This curve
reveals that the most important influence in the quantity of
vapor obtained by a CPC is the reflector material, followed
by the coating of the absorber tube.
From the analysis of the last three figures, a design CPC
module with the geometrical and optical characteristics
presented in Tables 2 and 3 was chosen to be coupled with
a single-stage absorption system model. A 60.3 mm
absorber tube diameter was selected since, together with
the 73.0 mm one, if provides the best results in vapor
quality and temperature rise, but with the advantage of a
more compact CPC device and better wetting inside the
diameter tube, since the fluid flow is relatively low. The
simulation was carried out considering a carbon steel
absorber tube, highly polished aluminum reflector, com-
mercial selective surface, and temperate glass cover. The
use of highly polished aluminum with protective layer
Fig. 6. Vapor quality and fluid temperature distribution along the CPC reflector was not contemplated as this material must
for five different acceptance half-angles. be imported and the total manufacture cost increases.
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2074 N. Ortega et al. / Renewable Energy 33 (2008) 2064–2076

Table 2
Geometric characteristics of the CPC collector

yC (deg) Creal Dout (mm) Din (mm) H (m) W (m) L (m)

151 3.5 60.3 52.5 0.76 0.66 35

Table 3
Radiative properties of the CPC components

Components Absorptance Emittance Reflectance

Carbon steel absorber/commercial 0.91 0.38 0.09


selective surface
Temperate glass cover 0.03 0.94 0.05
Highly polished aluminum 0.11 0.05 0.87
reflector

Fig. 8. Vapor quality and temperature distribution along the designed


CPC (March 15th at solar noon).
The commercial selective surface was selected over cermet
because of its lower cost and easier application.

6.4. Temperature distribution and vapor quality inside the


CPC module

Fig. 8 shows the distribution of the temperatures of the


reflector, the cover, the absorber tube wall, and the
ammonia–water mixture, as well as the vapor quality
along the design CPC module for May 15th at solar noon.
The ammonia–water mixture enters the CPC with a
subcooling degree of 5.4 1C. The outlet vapor quality
obtained was 0.0891, which represents an ammonia vapor
production of 0.0043 kg/s. The abrupt change in the
absorber tube temperature when the ammonia–water
mixture begins to evaporate is because, as explained
before, the convective heat transfer coefficient from the
subcooling liquid region and the two-phase flow presents a
discontinuity, due to the use of different empirical heat
Fig. 9. Vapor quality and fluid temperature distribution along the CPC
transfer correlations for both regions. for a typical day of operation.
Fig. 9 illustrates the fluid temperature and vapor quality
distribution for a typical day during seven operation hours.
As expected, the outlet vapor quality increases with an Some refrigeration variables were analysed, such as
increase in solar radiation, reaching a maximum of 0.0891 cooling capacity, cooling COP, refrigeration efficiency, and
(ammonia vapor production of 0.0043 kg/s for the solar flow ratio.
noon). Also a minimum quality of 0.0316 (ammonia vapor Table 4 shows the values obtained by coupling the CPC
production of 0.0015 kg/s) is observed for 10:00 h. At 9:00 module and the absorption refrigeration system for the
and 15:00 h there was no vapor production, but a fluid seven cases analyzed during a typical operation day. It can
temperature rise of 1.2, and 2.9 1C was obtained, respec- be seen that for the CPC module, the outlet temperature
tively. Due to the lower vapor production estimated at varies, from 92.6 1C for the baseline case at 11:00 h to lower
9:00, 10:00, 14:00, and 15:00 h, an auxiliary heater is used values at 9:00, 10:00, 14:00, and 15:00 h, of 82.9, 89.5, 89.7,
in series after the CPC in order to reach the required outlet and 84.5 1C, respectively. At 12:00 and 13:00 h the outlet
temperature and the vapor production obtained around temperature increases to 94.1 and 92.7 1C, respectively. The
11:00 h, and therefore obtaining a reasonable cooling CPC module efficiency is 43.4% for the baseline case at
capacity for the complete system. The objective is to 11:00 h, and lower at 9:00, 10:00, 14:00, and 15:00 h. The
improve the cooling capacity and efficiency of the solar fraction, fixed as 100% at 11:00 h, is only 3.2% at
ammonia–water absorption solar refrigerator, according 9:00 h, 51.7% at 10:00 h, 55.5% at 14:00 h, and 7.6% at
to the simulation results by coupling the CPC model and a 15:00 h. The cooling capacity is 3.81 kW and is higher
single-stage absorption system model simulator. at 12:00 and 13:00 h, being 4.79 and 3.90 kW, respectively.
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N. Ortega et al. / Renewable Energy 33 (2008) 2064–2076 2075

Table 4
Results comparison of a refrigeration system operated during a typical day coupled with the designed CPC

Time (h)

9:00 10:00 11:00 12:00 13:00 14:00 15:00

Ammonia concentration (kg NH3/kg sol)


Refrigerant (4) 0.995 0.995 0.995 0.995 0.995 0.995 0.995
Strong solution (10) 0.387 0.387 0.387 0.387 0.387 0.387 0.387
Weak solution (13) 0.363 0.363 0.363 0.357 0.362 0.363 0.363
Pressure (bar)
Condensation 11.0 11.0 11.0 11.0 11.0 11.0 11.0
Evaporation 2.8 2.8 2.8 2.8 2.8 2.8 2.8
Mass flow rate (kg/s)
Refrigerant (4) 0.0033 0.0033 0.0033 0.0041 0.0033 0.0033 0.0033
Strong solution (10) 0.0483 0.0483 0.0483 0.0483 0.0483 0.0483 0.0483
Weak solution (13) 0.0448 0.0448 0.0448 0.0438 0.0447 0.0448 0.0448
Main temperatures (1C)
Inlet evaporator (7) 10.80 10.80 10.80 10.80 10.80 10.80 10.80
Inlet condenser 55.00 55.00 55.00 55.00 55.00 55.00 55.00
Inlet generator (12) 81.65 81.65 81.83 83.30 81.94 81.65 81.65
Outlet CPC (13) 82.87 89.46 92.60 94.12 92.74 89.70 84.54
Outlet generator (1) 92.60 92.60 92.60 94.12 92.74 92.60 92.60
Outlet absorber (10) 39.19 39.19 39.19 39.19 39.19 39.19 39.19
CPC
Solar energy (kW) 7.154 13.968 20.120 22.601 20.120 13.968 7.154
Useful energy gain (kW) 0.278 4.514 8.731 10.455 8.896 4.844 0.660
Solar efficiency (%) 3.889 32.317 43.398 46.257 44.213 34.683 9.224
Energetic behaviour
Flow ratio (FR) 14.85 14.85 14.85 11.82 14.51 14.85 14.85
Auxiliary energy (kW) 8.45 4.22 0.00 0.00 0.00 3.89 8.07
Solar fraction (%) 3.18 51.70 100.00 100.00 100.00 55.48 7.56
Cooling capacity (kW) 3.81 3.81 3.81 4.79 3.90 3.81 3.81
Cooling COP 0.437 0.437 0.437 0.458 0.439 0.437 0.437
Overall efficiency (%) – – 18.94 21.19 19.40 – –

The COP of the refrigeration cycle is between 0.437 and the CPC whenever the mixture thermodynamic properties
0.458 at 10 1C. The overall efficiency (Eq. (4)) is 18.9% are known.
for the base case at 11:00 h, with a maximum of 21.2% The effect on the results of a range of design parameters
at 12:00 h. was analyzed. These parameters were the acceptance half-
angle, the diameter and coating of the absorber tube, and
7. Conclusions the manufacture material of the cover, the reflector, and
the absorber tube.
A detailed one-dimensional numerical simulation of the It was found that the most important design para-
thermal and fluid-dynamic behavior of two-phase flow meter is the reflector material selection, followed in
inside a CPC used as an ammonia–water vapor generator order of priority by the absorber tube diameter and
has been developed. The numerical analysis was made with coating, and the acceptance half-angle. The material
a CV method on the absorber tube, and the discretized of the absorber tube and cover are not significant in the
equations were coupled using a fully implicit step-by-step production of ammonia vapor, although corrosion
method in the flow direction. could represent a problem inside the absorber tube,
The numerical algorithm solves, in a segregated manner, therefore, material selection must be done carefully.
three subroutines: fluid flow inside the absorber tube, heat Once the previous design parameters are established,
conduction in the absorber tube wall, and the useful energy CPC length must be selected for a specific refrigeration
gain in the solar concentrator. Coupling between the three application in order to obtain certain ammonia vapor
main subroutines was performed iteratively until conver- production.
gence was reached. The system analysis (CPC model coupled to an absorp-
This numerical model can be used to simulate the tion refrigeration system) was carried out for a typical
generation process of any refrigerant–absorbent mixture at operation day for 7 h (boundary conditions) in order to
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2076 N. Ortega et al. / Renewable Energy 33 (2008) 2064–2076

predict the solar fraction, cooling capacity, COP, and [12] Almanza R, Lentz A, Jiménez G. Receiver behaviour in direct steam
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