This document provides design data for a belt conveyor system including specifications for materials, operating conditions, capacity requirements, conveyor profile, drive and take-up arrangements, pulleys, idlers, belting, motors, and structural components. Key details include a maximum capacity of [quantity] tonnes per hour, a belt width of [quantity] mm, and a profile sketch showing the conveyor layout with [quantity] bends and the locations of the drive pulley and take-up assembly.
This document provides design data for a belt conveyor system including specifications for materials, operating conditions, capacity requirements, conveyor profile, drive and take-up arrangements, pulleys, idlers, belting, motors, and structural components. Key details include a maximum capacity of [quantity] tonnes per hour, a belt width of [quantity] mm, and a profile sketch showing the conveyor layout with [quantity] bends and the locations of the drive pulley and take-up assembly.
This document provides design data for a belt conveyor system including specifications for materials, operating conditions, capacity requirements, conveyor profile, drive and take-up arrangements, pulleys, idlers, belting, motors, and structural components. Key details include a maximum capacity of [quantity] tonnes per hour, a belt width of [quantity] mm, and a profile sketch showing the conveyor layout with [quantity] bends and the locations of the drive pulley and take-up assembly.
This document provides design data for a belt conveyor system including specifications for materials, operating conditions, capacity requirements, conveyor profile, drive and take-up arrangements, pulleys, idlers, belting, motors, and structural components. Key details include a maximum capacity of [quantity] tonnes per hour, a belt width of [quantity] mm, and a profile sketch showing the conveyor layout with [quantity] bends and the locations of the drive pulley and take-up assembly.
2 MATERIAL 3 Description: Physical Characteristics: 4 Bulk Density ( kg/m 3 ) Size Distribution Moisture Content 5 Material Temp ( C ) Max. Lump Size ( mm ) Angle of Repose ( ) 6 Friction Factor for Skirts Vertical Fall ( m ) CEMA Class 7 LOCATION, SITE AND OPERATING CONDITIONS 8 Ambient temperature Min Max (C) 9 Electrical class.: CL Gr Div Relative humidity Min Max 10 Wind Pressure (kPa) 11 Operating schedule: ( hr/day ) Days/Year No. Starts per Hour No. Starts per Day 12 CAPACITY AND POWER REQUIREMENTS 13 Conveyor Capacity (tonnes/hr) Normal Design Peak Rate Freq of Peak 14 Belt Width ( mm ) Belt Speed ( m/s ) Max. Allow. Belt Speed ( m/s ) 15 Belt Loading Percent ( % ) Max. Belt Load ( tonnes/hr ) Surcharge Angle ( ) 16 Idler Troughing Angle ( ) Power, kW at Motor Shaft ( Design / Calculated ) 17 CONVEYOR PROFILE 18 19 20 21 22 23 24 25 26 27 28 29 30 31 SKETCH IS AN EXAMPLE - ALTERNATE SKETCHES MAY BE SELECTED OR MODIFIED FROM ATTACHED PAGES 32 33 DRIVE ARRANGEMENT TAKE-UP ARRANGEMENT 34 35 36 37 38 39 38 39 40 41 ALTERNATE SKETCHES MAY BE SELECTED ALTERNATE SKETCHES MAY BE SELECTED 42 OR MODIFIED FROM ATTACHED PAGES OR MODIFIED FROM ATTACHED PAGES DATE BY CHK'D APP'D Equip. Name: Client: DATA SHEET Project: BELT CONVEYOR REVISION LOG REV: DESCRIPTION ADL Doc. No: ENG-DAT-000066 Plant/Area: Equip. No: WO #: x x x
Inlet xx 1 x 0 5 Drive Radius = x m xxxx xxxx Take-up 2 3 4 Tail Skirts ( x m) SHAFT MOUNT Indoor Outdoor Heated Unheated Winterization Required Tropicalization Required Source Doc: DS.131.0008M.CAL.R00 1 of 8 Rev: 0 Equip. Name: Client: DATA SHEET Project: BELT CONVEYOR ADL Doc. No: ENG-DAT-000066 Plant/Area: Equip. No: WO #: 1 PULLEYS 2 DRIVE PULLEYS NON-DRIVE PULLEYS 3 Shell Thickness (mm): 4 End Disc Thick. (mm): 5 Hub Fitting to Shaft, 6 Keyway / Other 7 Lagging Thick. (mm) 8 Lagging Hardness 9 Durometer: 10 Shaft Material 11 Other 12 Herringbone Design 13 Depth/Width/Space (mm) 14 TABLE A: TYPICAL PULLEY & SHAFT ASSEMBLY 15 Number Location Description C D F L B b A d d1 16 1 Head 17 2 Bend 18 3 Take-Up 19 4 Bend 20 5 Tail 21 22 23 Description: F - Flat, C - Crown, S - Self Cleaning 24 PILLOW BLOCKS 25 Drive Pulleys Head Pulley Tail Pulley Take-Up Pulley Bend Pulleys 26 Manufacturer 27 Type 28 Size 29 Series No. 30 Seal Type 31 Housing Material 32 No. of Belts 33 Lubrication 34 L-10 Life Rating (hr) 35 Adjusting Screws 36 IDLERS 37 Impact Troughing Return Transition Training 38 Manufacturer 39 Type 40 Trade Name 41 CEMA Series 42 Shell Thickness (mm) 43 Roll Diameter (mm) 44 Bore Diameter (mm) 45 Shaft Diameter (mm) 46 Type of Seal 48 Lubrication 49 Bearing Type 50 L-10 Life Rating (hr) 51 Recommended Spacing (mm) 52 Number Required 53 Weight of Assembly (kg) 54 Source Doc: DS.131.0008M.CAL.R00 2 of 8 Rev: 0 Equip. Name: Client: DATA SHEET Project: BELT CONVEYOR ADL Doc. No: ENG-DAT-000066 Plant/Area: Equip. No: WO #: 1 BELTING 2 STEEL CORD FABRIC BELT TENSION ( kN ) 3 Manufacturer Normal Maximum 4 Type / Trade Name Working / Rated 5 Carcass Material Tight Side 6 Number of Plies Slack Side 7 Rope Diameter (mm) Primary Pulley Effective 8 Cover Grade RMA Secondary Drive Effec. 9 Cover Thickness - Inter. Bet'n Drive Pulleys 10 Top / Bottom (mm) Take-Up 11 Belt Safety Factor Tail Belt - Tight Side 12 Belt Thickness (mm) Tail Belt - Slack Side 13 Belt Weight (kg/m) Tail Pulley Effective 14 Total Lgth ex.Splice (m) 15 Type of Splice 16 Splice Length (m) 17 Belt Rating (kN/m) 18 Ultimate Strength (kN/m) 19 Service Factor 20 TAKE-UP ACCESSORIES 21 Type: Belt Cleaners 22 Primary Secondary V-Plow 23 Control: Manufacturers 24 Force (kg) Travel (m) Location Type 25 MOTOR Tramp Iron Magnet 26 Manufacturer Manufacturers 27 Type Size ( kW ) RPM Size Rating 28 Frame Enclosure S.F. Metal Detector 29 Insulation Starter Type Manufacturer Model No 30 Rating Control Safety Switches 31 COUPLING Manufacturer Model No. No. Req'd 32 High Speed Low Speed Emergency Pull Cord 33 Manufacturer / / Beltside Travel 34 Type / Size / / Plugged Chute 35 Basic Rating / S.F. / / Low Speed Differential 36 Max / Min Bore Dia(mm) / / Limit 37 Number Required DRIVE BASE 38 HOLDBACK Manufacturer 39 Manufacturer FLUID COUPLING 40 Location Size Manufacturer 41 Torque Rating (kNm) Max. RPM Type Size Rating 42 S.F. Recommended Filling Angle Slip 43 BRAKE Max Trans. Torque (kNm) 44 Manufacturer Output Shaft Coupling Type 45 Location Size Material: Casing Runner 46 Torque Capacity (kNm) Type Impeller 48 Dutycycle S.F. 49 SPEED REDUCER 50 Manufacturer 51 Type Size Efficiency 52 Rating: Mech. / Thermal (kW) / 53 S.F. RPM: Input / Output / 54 Lubrication Unpowered Gravity Horizontal Screw Motorized Winch Hydraulic Manual Automatic Source Doc: DS.131.0008M.CAL.R00 3 of 8 Rev: 0 Equip. Name: Client: DATA SHEET Project: BELT CONVEYOR ADL Doc. No: ENG-DAT-000066 Plant/Area: Equip. No: WO #: 1 V-BELT DRIVE SHEAVES 2 Manufacturer Manufacturer 3 Belt Section Type Belt Rating (kW/Belt) Speed Ratio No. of Grooves 4 S.F. No. Belts Req'd Outside Dia. Driver / Driven (mm) / 5 Centre Distance (mm) Belt Length (mm) Bore Dia. Driver / Driven (mm) / 6 Belt Speed (m/s) Hub Type: Driver / Driven / 7 CHAIN DRIVE SPROCKETS 8 Manufacturer Manufacturer 9 Chain Type / ANSI No.: / Outside Dia. Driver / Driven (mm) / 10 Ultimate Strength ( kN ) No. of Strands Bore Dia. Driver / Driven (mm) / 11 Pitch (mm) Hub Type: Driver / Driven / 12 No. of Teeth: Driver / Driven / 13 Speed Ratio 14 STRUCTURAL COMPONENTS MISCELLANEOUS STRUCTURAL STEEL 15 Material Thickness Weight Conveyor Location: Gallery: 16 (mm) (kg) 17 Feed Chute Conveyor Support: 18 Feed Chute Liner 19 Feed Chute Guard Walkway: 20 Head Chute Flooring Type: Platform Width (mm): 21 Discharge Chute Load / Metre Length (max. operating) 22 Disch.Chute Liner Conveyor (kg) Gallery (kg) 23 Skirtboards STRUCTURAL DIMENSIONS 24 Skirtboard Liner Stringers (m) Material 25 Dust Take-Off Legs (m) Material 26 Truss (m) Material 27 Truss Span (m) 28 NOTES 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 48 49 50 51 52 53 Open Closed Tube Building Conventional Tables Other (Specify) Single Double Not Required Source Doc: DS.131.0008M.CAL.R00 4 of 8 PARALLEL SHAFT RIGHT ANGLE SHAFT MOUNT DUAL PARALLEL EXTERNAL BACK DUAL RIGHT ANGLE BASE MOUNT RIGHT ANGLE BASE MOUNT SHAFT MOUNT xxx Shuttle Head Horizontal 1 2 xxx Pebble Bin Skirts ( xx m) xxx xx Take-up Tail Horizontal Skirt length say 3 Take-up Drive 2 1 Horizontal Skirt length say 3 m Take-up Drive 4 1 2 2 3 5 2 1 Horizontal Drive xxx xxx 5 4 3 Take-up Skirts ( xx m) Tail Vibrating Screens Skirts ( xx m) Vibrating Screens 2 Take-up 1 Driv Skirt length say 3 m 3 5 0 0
Take-up Drive Skirt length say 3 m 2 3 4 5 1 3 5 0 0
xx m xx m Skirts ( xx m) xxx m Gravity Take-up Drive Tail Primary Crusher 1 2 3 4 5 x x x
Take-up Drive 1 2 3 4 Skirt length = xxx m Radius = xxxx xxx 5 Skirt length say x m Take-up Drive Radius = x x x
x x x
x x x
xxxx xxxx 5 1 2 3 4 Take-up Tail xxxx Skirts ( x m) xxxx xxxx Radius = xxx m x 0
x x x
7 6 Head 3 2 Drive xx 0
4 1 5 x x x
Inlet xx 1 x 0 5 Drive Radius = x m xxxx xxxx Take-up 2 3 4 Tail Skirts ( x m)