Pipe and operational characteristics

Outside diameter
Operating Pressure
Steel Grade
Specific Minimum Yield Strength
Design Factor
Longitudinal Joint Factor
Installationn Temperature
Maximum or minimum operating Temperature
Temperature derating Factor
Wall Thickness
Installation and Site Characteristics
Depth
Bored Diameter
Soil Type
Modulos of Soil Reaction
Resilient Modulos
Unit Weight
type of longitudinal wield
Design Wheel Load from single axle
Design Wheel Load from tandem axle
Pavement Type
Other Steel Properties
Youngs Modulus
Poissons Ratio
Coeffiecient of thermal expansion
values units
D 12.75 in
p 1000 psi
X42
SMYS 42000 psi
F 0.72
E 1
T 0
T 0
T 0
tw 0.25 in
H 6 ft
Bd 14.8 in
loose sand
E' 0.5 ksi
Er 10 ksi
120 lb/ft
3
0.06944444
erw
Ps 12 kips
Pt 10 kips
flexible
Es 30000 ksi
v
s
0.3
T 0.0000065 /F
lb/in
3
Step 1
Check allowable Barlow Stress
pD/2t
w
F*E*T*SMYS
pD/2t
w
= 25500
FETSmys 30240 ok
Step 2 Circumferential Stress Due to Earth Load
using tables to obtain
K
He
3024
figure 3 use
t
w
/D= 0.02
E= 0.5
B
c
1.09
figure 4 use
H/B
d =
4.9
soil type loose sand
E
e
1.11
figure 5 use
B
d
/D= 1.16
S
he
=K
He
B
e
E
e
D= 3239.50725 psi
Step 3 Impact Factor, F
i
, and Applied Design Surface Pressure,
w
F
i
1.47
Use Figure 7 for highways
H= 6
refer to section 4.7.2.2.1
w=P/A
p
69.44444444 psi
Ap= contact area over load is applied = 144 in
Sttep 4 Cyclic Stress
Cyclic Circumferential Stress
S
Hh
= K
Hh
G
Hh
RLF
i
w 1445.19375 psi
K
Hh
14.3
figure 14 use
t
w
/D 0.02
E
r
10
G
Hh
0.99
figure 15 use
D 12.75
H 6
Cyclic Longitudinal Stress
S
Lh
= K
Lh
G
Lh
RLF
i
w 1020.73125
K
Lh
9.9
Figure 16 use
t
w
/D 0.02
E
r
10
G
Lh
1.01
figure 17 use
D 12.75
H 6
R 1
L 1
Table 2 with
flexible pavement and TANDEM AXLE
H= 6
D= 12.75
Step 5
Circumferential Stress Due to Internal Pressurization, S
Hi
S
Hi
=p(D-t
w
)/2t
w
24500
Step 6
Principal Stresses, S
1
,S
2
,S
3
T 0
T 0
Es 30000
v
s
0.3
T 0.0000065
S
1
=S
He
+S
H
+S
Hi
28760.2385
S
2
=S
LH
-E
s

T
(T2-T1)+v
s
(S
He
+S
Hi
) 9342.583425
S
3
=-p -1000
S
eff
=[0,5((S
1
-S
2
)2+(S
2
-S
3
)2+(S
3
-S
1
)
2
]
0,5
26169.50665
Allowable Effective Stress = F x SMYS 30240
Step 7
Check Fatigue
Girth Welds
From table 3 use
SLh = 1020.73125
S
FG
= 12000
F= 0.72
S
FG
x F= 8640
Longitudinal Welds
From Table 3
SHh= 1445.19375
S
FL
= 21000
F= 0.72
SFL x F= 15120
Depth of burial, H <4ft <12m D 12in 305mm
PAVEMENT TYPE CRITICAL AXLE CONFIGURATION
FLEXIBLE PAVEMENT TANDEM AXLE
NO PAVEMENT SINGLE AXLE
RIGID PAVEMENT TANDEM AXLE
Depth of burial, H <4ft <12m D 12in 305mm
PAVEMENT TYPE CRITICAL AXLE CONFIGURATION
FLEXIBLE PAVEMENT TANDEM AXLE
NO PAVEMENT TANDEM AXLE
RIGID PAVEMENT TANDEM AXLE
steel grade smys min. Ult. Tensile strength S
FG
seamless/erw saw
A25 25000 45000 12000 21000 12000
A25 30000 48000 12000 21000 12000
B 35000 60000 12000 21000 12000
X42 42000 60000 12000 21000 12000
X46 46000 63000 12000 21000 12000
X52 52000 66000 12000 21000 12000
X56 56000 71000 12000 23000 12000
X60 60000 75000 12000 23000 12000
X65 65000 77000 12000 23000 12000
X70 70000 82000 12000 25000 12000
X80 80000 90000 12000 27000 12000
type of weld
erw
seamless
saw
CRITICAL AXLE CONFIGURATIONS FOR DESIGN WHELL LOADS OF PS=12Kips (53.4kN) and Pt= 10 Kips(44.5kN)
S
FL
AND H4FT FOR ALL DIAMETERS
CRITICAL AXLE CONFIGURATIONS FOR DESIGN WHELL LOADS OF PS=12Kips (53.4kN) and Pt= 10 Kips(44.5kN)
Pipe and operational characteristics values units
Outside diameter D 12.75 in
Operating Pressure p 1000 psi
Steel Grade X42
Specific Minimum Yield Strength SMYS 42000 psi
Design Factor F 0.72
Longitudinal Joint Factor E 1
Installationn Temperature T 0
Maximum or minimum operating Temperature T 0
Temperature derating Factor T 0
Wall Thickness tw 0.25 in
Installation and Site Characteristics
Depth H 6 ft
Bored Diameter Bd 14.8 in
Soil Type loose sand
Modulos of Soil Reaction E' 0.5 ksi
Resilient Modulos Er 10 ksi
Unit Weight 120 lb/ft
3
0.06944444
type of longitudinal wield erw
Design Wheel Load from single axle Ps 12 kips
Design Wheel Load from tandem axle Pt 10 kips
Pavement Type flexible
Other Steel Properties
Youngs Modulus Es 30000 ksi
Poissons Ratio v
s
0.3
Coeffiecient of thermal expansion T 0.0000065 /F
Allowable Barlow Stress
Shi FxExTxSMYS or FxExSMYS
S
Hi
= 25500 psi ok
FxExSMYS= 30240 psi
Allowable Effective Stress
Seff SMYS x F
Seff= 26169.5066 psi ok
SMYS x F = 30240 psi
Fatigue
Girth Welds
SLH SFG x F
alternate units
SLH= 1020.73125 psi ok
SFG x F= 8640 psi
Longitudinal Welds
SHh SFL x F
SHh= 1445.19375 psi ok
SFL x F = 15120 psi
lb/in
3
alternate units