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0299 257 1 Sys El en 144
0299 257 1 Sys El en 144
Technical Systems
Electric System
Electric System Variant 260/280 TIC
TIC Variant 260/280 Electric System
Layout of electric circuit Following the circuit diagram layout, all electric circuits are shown in
diagrams individual circuit diagrams. Some explanations are given below to
illustrate the layout.
Potentials
Connections
– The description provided inside the circle (e.g. “CAN low”) defines the
connection.
– Numbers next to the circle (e.g. “5a”) describe the continuation of the
cabling in accordance with the circuit diagram numbering which can be
taken from the cover sheet or from the footer.
Designations
A- Terminal / module
B- Sensor
E- Lighting
F- Fuse
G- Voltage source
H- Signalling device / lamp
K- Relay
M- Electric motor
P- Gauge
R- Potentiometer / resistor
S- Switches – Cab operation
T- Switches – Terminal operation
U- Switches – External operation
V- Electronic component
W- Antenna
X- Connector
Y- Solenoid coil
Z- Actual value function switch
Contents
5a Terminal .....................................................................................................................21
7a Rotocut.......................................................................................................................33
Index ...............................................................................................................................73
Electric System Variant 260/280 TIC
Central terminal compartment
Electric System Variant 260/280 TIC
8 var-e-ze 12/04
TIC Variant 260/280 Electric System
ST1 Connector
ST2 Connector
12/04 var-e-ze 9
Electric System Variant 260/280 TIC
10 var-e-ze 12/04
Pin assignment in modules
A - VARIANT 260/280 without active hydraulic system
Z17 B135
Electric System Variant 260/280 TIC
12 var-e-ZE 01/05
TIC Variant 260/280 Electric System
01/05 var-e-ZE 13
Electric System Variant 260/280 TIC
- with tailgate closed sensor (B135) and oil pressure switch (Z17)
14 var-e-ZE 01/05
TIC Variant 260/280 Electric System
K90 1a
K93 7a
01/05 var-e-ZE 15
Electric System Variant 260/280 TIC
16 var-e-ZE 01/05
1a
18 var-e-01a 12/04
TIC Variant 260/280 Electric System
Description of function:
Main power supply Power supply from the tractor to the baler is via connector XV. On the
tractor, this prower supply should be protected by a fuse of 25 A max.
12/04 var-e-01a 19
Electric System Variant 260/280 TIC
Connector XT Socket XT
XT – 1 1.5 blk
XT – 2 1.5 br
XT – 5 1.5 blk-rd
XT – 6 1.5 br-rd
20 var-e-01a 12/04
5a
Terminal
Electric System Variant 260/280 TIC
05a - Terminal
22 var-e-05a 12/04
TIC Variant 260/280 Electric System
Description of function:
Terminal Socket XD serves for diagnosis with the CDS Claas Diagnosis System.
Bale counter Module A19 actuates bale counter V14 after wrapping is complete.
Further preconditions for this include that the Talgate locked/closed
actual value switches Z90 and bale ejector Z6 have been actuated.
12/04 var-e-05a 23
Electric System Variant 260/280 TIC
Socket XD
Connector XT Socket XT
XT - 6 0.75 br-rd
XT - 11 0.75 blk-ye
24 var-e-05a 12/04
6a
26 var-e-06a 12/04
TIC Variant 260/280 Electric System
Description of function:
Performance data The performance data (total number of bales, operating hours, ...) are
saved in module A 19.
The CDS CLAAS Diagnosis System may be used to read out these data.
12/04 var-e-06a 27
Electric System Variant 260/280 TIC
Connector XT Socket XT
28 var-e-06a 12/04
6f
30 var-e-06f 12/04
TIC Variant 260/280 Electric System
Description of function:
CAN bus Data exchange between electronic components via a serial network.
(Controller Area Network)
Data storage The performance data (total number of bales, operating hours, ...) are
stored in module A 19.
They can be read out using the CLAAS diagnosis system CDS. Before
replacing a defective module, save these data with the CDS diagnosis
system.
Signal transmission for – The flax wrapping module (RIO) A67 transmits the following signals to
flax wrapping the Variant module A19 via the CAN bus.
1. Pick-up conveying.
2. Flax wrapping On.
12/04 var-e-06f 31
Electric System Variant 260/280 TIC
Connector pin
assignment:
Connector XT
XD-4 wt-br
XD-5 wt-blk
XD-6 blk-rd
XD-7 br-rd
32 var-e-06f 12/04
7a
Rotocut
Electric System Variant 260/280 TIC
07a - Rotocut
Key to diagram: K93 Rotocut knives ON/ OFF relay............................. Wiring loom A
34 var-e-07a 12/04
TIC Variant 260/280 Electric System
Description of function:
ROTOCUT ON When the ROTOCUT knives ON solenoid coil Y55 is actuated and the
pick-up is raised, the knives swing in - ROTOCUT ON.
ROTOCUT OFF When the ROTOCUT knives OFF solenoid coil Y54 is actuated and the
pick-up is lowerd, the knives are forced out by the baled material –
ROTOCUT OFF.
12/04 var-e-07a 35
Electric System Variant 260/280 TIC
Connector XT Socket XT
XT-2 1.5 br
XT-9 0.75 rd
Y54-1 1.0 br
Y54-2 1.0 ye-bl
Y55-1 1.0 br
Y55-2 1.0 gn-bl
36 var-e-07a 12/04
10a
38 var-e-10a 12/04
TIC Variant 260/280 Electric System
Description of function:
Pressure control Baling pressure control is provided by module A19. Depending on the
pre-set baling pressure, solenoid coil Y50 is actuated in a modulated way.
A high PWM modulation (approx. 100%) on solenoid coil Y50 results in a
high effective voltage (approx. 12 V) at a low hydraulic pressure
(approx. 0 bar).
Baling pressure modulation Baling pressure modulation is in accordance with the operating conditions
of the machine.
1. Tailgate open:
The Tailgate locked / closed switch Z90 is not actuated. Module A19
actuates solenoid coil Y50 with 100% PWM. This results in a baling
pressure of approx. 0 bar.
Belt tension relief To relieve the tension of the belts, the baling pressure must be 0 bar.
Here it is necessary to supply power to the machine and to switch it on
via switch T 12 on the terminal (see also relevant chapter in Operator's
Manual).
12/04 var-e-10a 39
Electric System Variant 260/280 TIC
Socket B108
Y50 - 1 0.75 br
Y50 - 2 0.75 rd-wt
40 var-e-10a 12/04
Electric System Variant 260/280 TIC
10b
41 12/04
Electric System Variant 260/280 TIC
10b Baling pressure control - with active hydraulic system (oil pressure switch Z17)
42 var-e-10b 12/04
TIC Variant 260/280 Electric System
Description of function:
Pressure control Baling pressure control is provided by module A19. Depending on the pre-
set baling pressure, solenoid coil Y50 is actuated in a modulated way.
A high PWM modulation (approx. 100%) on solenoid coil Y50 results in a
high effective voltage (approx. 12 V) at a low hydraulic pressure
(approx. 0 bar).
Baling pressure modulation Baling pressure modulation is in accordance with the operating conditions
of the machine.
1. Open tailgate:
The tailgate locked / closed switch Z90 is not actuated. The pressure
switch (Z17) opens at > 90 bar. With these signal inputs, module A19
controls the baling pressure solenoid valve (Y50) to 0 bar. Module
A19 energizes solenoid coil Y50 with 100% PWM.
2. Close tailgate:
The tailgate locked / closed switch Z90 is not actuated. The pressure
switch (Z17) opens at < 90 bar. With these signal inputs, module A19
controls the baling pressure solenoid valve (Y50) to approx. 90 bar;
module A19 energizes the solenoid coil Y50 with approx. 40-50%
PWM. This active hydraulic system allows pre-stressing the belts as
early as when closing the tailgate.
Belt tension relief To relieve the tension of the belts, the baling pressure must be 0 bar.
Here it is necessary to supply power to the machine and to switch it on via
switch T 12 on the terminal (see also relevant chapter in Operator's
Manual).
01/05 var-e-10b 43
Electric System Variant 260/280 TIC
Connector pin
assignment:
Interconnection list:
Y50 - 1 0.75 br
Y50 - 2 0.75 rd-wt
44 var-e-10b 12/04
Electric System Variant 260/280 TIC
10c
Z17 B135
45 12/04
Electric System Variant 260/280 TIC
46 var-e-10c 12/04
TIC Variant 260/280 Electric System
Description of function:
Pressure control Baling pressure control is provided by module A19. Depending on the pre-
set baling pressure, solenoid coil Y50 is actuated in a modulated way.
A high PWM modulation (approx. 100%) on solenoid coil Y50 results in a
high effective voltage (approx. 12 V) at a low hydraulic pressure
(approx. 0 bar).
Baling pressure modulation Baling pressure modulation is in accordance with the operating conditions
of the machine.
1 Open tailgate:
The tailgate closed / locked sensor (B135) is not detected. The
pressure switch (Z17) opens at > 90 bar. With these signal inputs,
module A19 controls the baling pressure solenoid valve (Y50) to
0 bar. Module A19 energizes solenoid coil Y50 with 100% PWM.
2. Close tailgate:
The tailgate closed / locked sensor (B135) is not detected. The
pressure switch (Z17) opens at < 90 bar. With these signal inputs,
module A19 controls the baling pressure solenoid valve (Y50) to
approx. 90 bar; module A19 energizes the solenoid coil Y50 with
approx. 40-50% PWM. This active hydraulic system allows pre-
stressing the belts as early as when closing the tailgate.
(see also "Hydraulic System" documentation).
Belt tension relief To relieve the tension of the belts, the baling pressure must be 0 bar.
Here it is necessary to supply power to the machine and to switch it on via
switch T 12 on the terminal (see also relevant chapter in Operator's
Manual).
01/05 var-e-10c 47
Electric System Variant 260/280 TIC
Connector pin
assignment:
Interconnection list:
Y50 - 1 0.75 br
Y50 - 2 0.75 rd-wt
48 var-e-10c 12/04
Electric System Variant 260/280 TIC
11a
Wrapping release
49 12/04
Electric System Variant 260/280 TIC
50 var-e-11a 12/04
TIC Variant 260/280 Electric System
Description of function:
Operational readiness The machine is ready for automatic wrapping when signal lights H3-1 and
H3-2 do not light up.
Fast blinking of signal lights H3-1 and H3-2 means that the machine is
not ready for operation. In this case:
- the Max. bale size switch Z40 is actuated and/or
- the Bale ejector switch Z6 is actuated and/or
- the Wrapping start switch Z8 is actuated.
When signal lights H3-1 and H3-2 light up, this means that the machine is
not ready for operation. In this case, the Tailgate locked / closed switch
Z90 is not actuated.
Selection of wrapping type The wrapping type (net / twine) is pre-selected using switch T35. After
this, the mechanical parts of the net/twine wrapping drive must be
adapted.
Automatic wrapping release When the preset bale size has been reached, the Wrapping start switch
Z8 is actuated. The wrapping process is started automatically (see Twine
and net wrapping sequence diagrams).
Early wrapping release When actuating the wrapping release switch (manual) T18, the start of
the wrapping process may be released early.
Wrapping process delay When actuating the wrapping delay switch (manual) T3, the start of the
wrapping process may be delayed. The wrapping process will start
automatically only after switch T3 has been released.
01/05 var-e-11a 51
Electric System Variant 260/280 TIC
Net wrapping sequence diagram: The program steps can be shown on the CDS CLAAS Diagnosis
System during the wrapping process.
no Step 100:
"Tailgate locked / closed" switch Z90 actuated Automatic system off
Operating light H3-1/H3-2 on
Step
yes
Delay period 1 to XX S
Open tailgate
Close tailgate
"Tailgate closed" switch Z16 is actuated (closed)
"Bale ejector" switch Z6 is not actuated (closed)
Operating light H3-1/H3-2 off
52 var-e-11a 12/04
TIC Variant 260/280 Electric System
Twine wrapping sequence diagram: The program steps can be shown on the CDS CLAAS Diagnosis
System during the wrapping process.
Close tailgate
"Tailgate closed" switch Z16 is actuated (closed)
"Bale ejector" switch Z6 is not actuated (closed)
Operating light H3-1/H3-2 off
01/05 var-e-11a 53
Electric System Variant 260/280 TIC
Connector XT Socket XT
Socket Z6/ 8/ 13
54 var-e-11a 12/04
Electric System Variant 260/280 TIC
11f
Wrapping release
55 12/04
Electric System Variant 260/280 TIC
56 var-e-11f 12/04
TIC Variant 260/280 Electric System
Description of function:
Flax wrapping Baling flax bales is done using twine exclusively. When working in flax,
the twine is pulled into the bale centre along with the material to be baled.
This allows unpacking the bale by unwinding it layer by layer.
Activating flax wrapping Flax wrapping is activated by the closed Flax wrapping On/Off switch
(U34).
Starting the twine feed The feed material is detected by the Pick-up conveying sensor (B156).
After a delay period, module A19 energizes the Twine/net coupling (A39)
solenoid coil for 10 seconds. The twine is now pulled in along with the
material.
Automatic wrapping release When the pre-set bale size has been reached, the wrapping start switch
(Z8) is actuated. The wrapping process is started automatically. The
electronic control unit goes to step 21 (see twine and net wrapping
sequence diagram) – diagram 11a.
Early wrapping release When actuating the wrapping release switch (manual) T18, the start of the
wrapping process may be released early.
Wrapping process delay When actuating the wrapping delay switch (manual) T3, the start of the
wrapping process may be delayed. The wrapping process will start
automatically only after switch T3 has been released.
01/05 var-e-11f 57
Electric System Variant 260/280 TIC
Connector pin
assignment:
58 var-e-11f 12/04
Electric System Variant 260/280 TIC
26a
Machine monitoring
59 12/04
Electric System Variant 260/280 TIC
B65 Baling chamber left load indicator sensor .......... Wiring loom A
B66 Baling chamber right load indicator sensor ........ Wiring loom A
Z40 Max. bale size actual value switch ...................... Wiring loom A
60 var-e-26a 12/04
TIC Variant 260/280 Electric System
Description of function:
Operational readiness The machine is ready for automatic wrapping when signal lights H3-1 and
monitoring H3-2 do not light up.
Fast blinking of signal lights H3-1 and H3-2 means that the machine is
not ready for operation. In this case:
- the Max. bale size switch Z40 is actuated and/or
- the Bale ejector switch Z6 is actuated and/or
- the Wrapping start switch Z8 is actuated.
When signal lights H3-1 and H3-2 light up, this means that the machine is
not ready for operation. In this case, the Tailgate locked / closed switch
Z90 is not actuated.
Bale chamber monitoring During baling, bale chamber filling is monitored by the Baling chamber left
load indicator sensor B65 and the Baling chamber right load indicator
sensor B66. Module A19 transmits the values detected by the sensors to
the control box as CAN bus messages; the values are displayed.
(for further information please refer to the relevant chapters in the
Operator's Manual).
01/05 var-e-26a 61
Electric System Variant 260/280 TIC
H3-2 - 1 0.75 br
H3-2 - 2 0.75 gr
62 var-e-26a 12/04
Electric System Variant 260/280 TIC
26b
Machine monitoring
Z17 B135
63 12/04
Electric System Variant 260/280 TIC
B65 Baling chamber left load indicator sensor ............. Wiring loom A
B66 Baling chamber right load indicator sensor ........... Wiring loom A
B137 Max. bale size sensor................................................... not shown
64 var-e-26b 12/04
TIC Variant 260/280 Electric System
Description of function:
Operational readiness The machine is ready for automatic wrapping when signal lights H3-1 and
monitoring H3-2 do not light up.
When signal lights H3-1 and H3-2 light up, the machine is not ready for
operation. In this case, the tailgate closed (and locked) sensor B135 has
not been detected.
Fast flashing of signal lights H3-1 and H3-2 means that the machine is
not ready for operation. In this case:
1. the Max. bale size sensor B137 has been detected and/or
2. the Bale ejector switch Z6 is actuated and/or
3. the Wrapping start switch Z8 is actuated.
Bale chamber monitoring During baling, bale chamber filling is monitored by the Baling chamber left
load indicator sensor B65 and the Baling chamber right load indicator
sensor B66. Module A19 transmits the values detected by the sensors to
the control box as CAN bus messages; the values are displayed.
(for further information please refer to the relevant chapters in the
Operator's Manual).
12/04 var-e-26b 65
Electric System Variant 260/280 TIC
Connector pin
assignment:
Interconnection list:
H3-2 - 1 0.75 br
H3-2 - 2 0.75 gr
66 var-e-26b 12/04
TIC Variant 260/280 Electric System
12/04 var-e-26b 67
Wiring loom A
TIC Variant 260/280 Electric System
Wiring loom A
12/04 69
Wiring loom B
Key to diagram: A67 Flax wrapping module (RIO). ZE (Central terminal compartment)
12/04 71
Electric System Variant 260/280 TIC
72 12/04
Index
Electric System Variant 260/280 TIC
E Earth 31 1a
Electronics earth 1a, 6a, 6f
Electronics earth 32 1a
Electronics plus 1a, 6a, 6f
K Knives IN 7a
Knives OUT 7a
74 12/04
TIC Variant 260/280 Electric System
0299 257.1
SYS-E VARIANT 260/280
EN - 04.05 - NF
Printed in Germany