The power management system controls the starting and stopping of generators/alternators to match network load. It aims to maintain enough available power by starting additional generators before load exceeds capacity. It must anticipate load changes and start generators 45 seconds before they are needed to avoid overloading or blackouts. The detailed functions depend on plant configuration and owner preferences, but typically include automatic and manual generator control, load distribution, frequency regulation, and load shedding as needed.
The power management system controls the starting and stopping of generators/alternators to match network load. It aims to maintain enough available power by starting additional generators before load exceeds capacity. It must anticipate load changes and start generators 45 seconds before they are needed to avoid overloading or blackouts. The detailed functions depend on plant configuration and owner preferences, but typically include automatic and manual generator control, load distribution, frequency regulation, and load shedding as needed.
The power management system controls the starting and stopping of generators/alternators to match network load. It aims to maintain enough available power by starting additional generators before load exceeds capacity. It must anticipate load changes and start generators 45 seconds before they are needed to avoid overloading or blackouts. The detailed functions depend on plant configuration and owner preferences, but typically include automatic and manual generator control, load distribution, frequency regulation, and load shedding as needed.
The main function of a power management system is to start and stop gensets /alternators according to the current network load and the online alternator capacity. The power management system takes care that the next alternator will be started, if the available power (= Installed power of all connected alternators current load) becomes lower than a preset limit. This triggers a timer and if the available power stays bellow the limit for a certain time period the next genset / alternator in sequence is started. It also blocks heavy consumers to be started or sheds (unnecessary) consumers, if there is not enough power available, in order to avoid unstable situations. Class rules require from gensets / alternators 45 seconds for starting, synchronizing and beginning of sharing load. So it is always a challenge for the power management system to anticipate the situation in advance and to start gensets / alternators before consumers draw the network and overload the engines. Overloading an engine will soon decrease the speed / frequency with the danger of motoring the engine, as the flow of power will be altered from network to alternator (Reverse power). The electric protection system must disconnect such alternator from the network. An overload situation is always a critical situation for the vessel and a blackout has to be avoided. The detailed power management functionality always depends on the plant configuration, the operational requirements but also on general philosophy and preferred solution of the owner. The parameters when to stat or to stop a genset / alternator have always to be evaluated individually. The following figure shows that in principle
Figure 2.1
Derived from the above mentioned main tasks of a power management system the following functions are typical:
Automatic load dependent start / stop of gensets / alternators Manual starting / stopping of gensets / alternators Fault dependent start /stop of standby gensets / alternators in cases of under-frequency and/or under-voltage. Start of gensets / alternators in case of a blackout (Black-start capability) Determining and selection of the starting / stopping sequence of gensets / alternators Start and supervise the automatic synchronization of alternators and bus tie breakers Balanced and unbalanced load application and sharing between gensets / alternators. Often an emergency program for quickest possible load acceptance is necessary. Regulation of the network frequency (with static droop or constant frequency) Distribution of active load between alternators Distribution of reactive load between alternators Handling and blocking of heavy consumers Automatic load shedding Tripping of non-essential consumers Bus tie and breaker monitoring and control
2.3.1 Variants of power management system Variant 1 : (maximum variant) Start/stop function Pre and re- lubrication Monitoring with system and aggregate protection Synchronization and parallel connection Controlling of frequency and active load Controlling of voltage and reactive load Black out recovery Variant 2 : (take down variant) Start/stop function Monitoring Controlling of frequency and active load Synchronization and parallel connection
Variant 3 : (slim down variant for emergency set) Start/stop function Monitoring Pre and re- lubrication Variant 4 : ( slim down variant) Synchronization and parallel connection Controlling of frequency and active load
2.3.2 Power Distribution The power management system can accelerate and control this process by a data transfer between the individual units. 2.3.2.1 Power Control After switching the generator on,the active load control will be activated in the automatic operation mode The power of ship system will be equally distributed to all generators in relation to their power ratings Furthermore, in case of paralell operation of different aggregates (turbo,shaft,diesel generator) , it will be ensured that the required power is generated mainly by primer aggregates (shaft generator) The frequency and so the speed control is prioritized in operation 2.3.2.2 Active Power Balancing The measurement result will be compared with the sum of active power of all active diesel generators In relation to the deviation from the percentage equal load distribution,each generator will be readjusted A falling static speed characteristic of the engine and a proportional action speed controller are assumed here 2.3.2.3 Governor (Speed Controller) Characteristic for an electronic PID governor (speed controller) is the good dynamics in case of load changes, which is possible by a fast detection of the load and the speed Load changes caused by the switching on and off large consumers such as thrushter generate only a small reduction in speed
2.3.2.4 Load depending start and stop of diesel generator Start or shut down of additional aggregates, because changings in network load Aim: to keep the aggregates under load so that they ensure enough reserves to the maximum power for load variation in the network and to keep the aggregates under high load for good efficiency According to the requirements of the ship operation, an absolute and a relative power reserve is parameterized as active and reactive load 2.3.3 Functions of the power management 2.3.3.1 Synchorinization The synchronization is performed as a dynamic process under the following conditions: Frequency: Synchronization is always done in over synchronic modus,regarding the programmable reference frequency Voltage: Switching to busbar only when the voltage difference is lower than limit Phase Position: Switching to busbar only when the phase angle diffrence of the voltage on both sides of the circuit breaker is lower than the parameter limit Phase Sequence: In permanently installed plant the right phase sequence is taken for granted 2.3.3.2 Floating Voltage The right phase position for synchronized switching is derived from the floating voltage Floating voltage is the difference between busbar and generator
2.4 Electrical Enclosures Class Enclosure class states the degree to which an electrical enclosure, such as a motor, is protected against the intrusion of solid objects and water. Enclosure class is expressed as IP followed by two digits (see table). The two digits indicate the protection against solid objects and water, respectively. Example : An electrical socket rated IP33 is protected against solid objects bigger than 2.5 mm, i.e. wires, tools, etc. The socket will not be damaged or become unsafe if it is exposed to water spray falling at an angle of 60 from vertical.
IP33 is of a higher standard then IP2X that is the typical minimum requirement for indoor use. X is used when there is no protection rating for the criterion concerned, in this case water intrusion.
In some situations a lower IP class may be more suitable than a higher IP. For example, IP 44 motors can be more suitable than an IP 55 motor in a damp environment where condensed vapour can form in the stator housing. Drain holes in an IP 44 motor allow the moisture to drain out of the stator housing, which would not be possible in an IP 55 motor
IEC 60034-5 Degrees of protection provided by enclosures (IP Code) gives a full overview of enclosure classes. ORD 195. No First Digit Second Digit
Protection against contact and ingress of solid objects Protection against ingress of water 0 No special protection No special protection 1 The motor is protected against solid objects bigger than 55 mm, e.g. a hand The motor is protected against vertically falling drops of water, such as condensed water 2 The motor is protected against objects bigger than 12 mm, e.g. a finger The motor is protected against vertically falling drops of water, even if the motor is tilted at an angle of 15 3 The motor is protected against solid objects bigger than 2.5 mm, i.e. wires, tools, etc. The motor is protected against water spray falling at an angle of 60 from vertical 4 The motor is protected against solid objects bigger than 1 mm, e.g. wires The motor is protected against water splashing from any direction 5 The motor is protected against the The motor is protected against water ingress of dust being projected from a nozzle from any direction 6 The motor is completely dust-proof The motor is protected against heavy seas or high-pressure water jets from any direction 7 The motor is protected when submerged from 15 cm to 1 min. water for a period specified by the manufacturer 8 The motor is protected against continuous submersion in water under conditions specified by the manufacturer