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3-D Solid Part Models and Multiview

Documentation from Technical Sketches


The technical sketches in Figures 10.160 through 10.168
are designed to be used to construct fully constrained 3-D
solid part models. Any available parametric solid mod-
eling software may be used. Refer to Chapter 9 Three-
Dimensional Modeling as needed for a review of con-
struction or datum plane set up, profles, and part bodies
using standard extrusion, revolution, or lofting methods.
Use appropriate geometric and dimensional constraints
to fully constrain each part. Apply 3-D features, such as
holes, fllets, chamfers, ribs, and thin wall operations (as
required) to create a logical, easy to edit history tree.
Use the fnished part model to generate associated
multiview drawings containing appropriate drawing views
to fully describe the part (ie; front, top, right side, isomet-
ric views). As an option, make parametric changes to key
dimensions and features in the part model and use these
revisions to the model to update the associated multiview
drawing.
Problems designated FOR 3-D ASSEMBLY
MODEL are designed to be used as parts within 3-D
Assembly Models contained at the end of chapter prob-
lems for Chapter 20 Working Drawings.
Figure 10.160
Hoist Hook
572 PART 2 Fundamentals of Technical Graphics
ber28376_ch10.indd 572 1/2/08 3:06:50 PM
Figure 10.161
Robotic Arm E-01for 3-D assembly model
Figure 10.162
Faucet Basefor 3-D assembly model
573
ber28376_ch10.indd 573 1/2/08 3:06:56 PM
Figure 10.163
Cordless Cover
Figure 10.164
Carabiner Clip Body
574
ber28376_ch10.indd 574 1/2/08 3:07:02 PM
Figure 10.165
Faucet Tubefor 3-D assembly model
Figure 10.166
Soap Mold Form
575
ber28376_ch10.indd 575 1/2/08 3:07:14 PM
Figure 10.167
Intake Wand
576
Figure 10.168
Crank Shaftfor 3-D assembly model
ber28376_ch10.indd 576 1/2/08 3:07:20 PM
Figure 13.47
Dovetail angle slide
3-D Solid Part Models and Auxiliary View
from Technical Sketches
The technical sketches in Figures 13.47 through 13.53 con-
tain inclined and oblique surfaces and features that may re-
quire auxiliary views, to show true sizes and shapes. Con-
struct accurate, fully constrained 3-D solid part models for
each. Any available parametric solid modeling software
may be used. As required with your solid modeling soft-
ware, determine the appropriate method to creating, rotat-
ing, and positioning compound angle datum/construction
planes needed to correctly model inclined and oblique sur-
faces and features. Refer to Chapter 9 Three-Dimensional
Modeling as needed for a review of construction or datum
plane set up, profles, and part bodies using standard ex-
trusion, revolution, or lofting methods. Use appropriate
geometric and dimensional constraints to fully constrain
each part. Apply 3-D features, such as holes, fllets, cham-
fers, ribs, and thin wall operations (as required) to create a
logical, easy to edit history tree.
Use the fnished part model to generate associated
multiview drawings containing appropriate drawing
views to fully describe the part, i.e., front, top, right side,
and required auxiliary views. As an option, make para-
metric changes to key dimensions and features in the part
model and use these revisions to the model to update the
associated multiview drawing.
Problems designated FOR ASSEMBLY are de-
signed to be used as parts within 3-D Assembly Models
contained at the end of chapter problems for Chapter 20
Working Drawings.
CHAPTER 13 Auxiliary Views 683
ber28376_ch13.indd 683 1/2/08 3:11:56 PM
Figure 13.48
Angle block B-slot
Figure 13.49
Angle block N
684
ber28376_ch13.indd 684 1/2/08 3:12:01 PM
Figure 13.51
Holder 2J-METRIC
Figure 13.50
Shaft brace
685
ber28376_ch13.indd 685 1/2/08 3:12:06 PM
Figure 13.52
Corner connector
686
ber28376_ch13.indd 686 1/2/08 3:12:10 PM
Figure 13.53
Particle chamber
687
ber28376_ch13.indd 687 1/2/08 3:12:13 PM
810 PART 4 Standard Technical Graphics Practices
3D Solid Part Models and Auxiliary View from Technical Sketches
The technical sketches in Figures 16.82 through 16.93
contain a variety of section views required to show com-
plex interior details and features. Sample illustrations are
included with each sketch to help in visualizing the part.
Construct accurate, fully constrained 3-D solid part mod-
els for each. Any available parametric solid modeling soft-
ware may be used. As required with your solid modeling
software, determine the appropriate method to creating,
rotating, and positioning compound angle datum/con-
struction planes needed to correctly model inclined and
oblique surfaces and features. Refer to Chapter 9 Three-
Dimensional Modeling as needed for a review of construc-
tion or datum plane set up, profles, and part bodies using
standard extrusion, revolution, or lofting methods. Use ap-
propriate geometric and dimensional constraints to fully
constrain each part. Apply 3-D features, such as holes, fl-
lets, chamfers, ribs, and thin wall operations (as required)
to create a logical, easy to edit history tree.
Use the fnished part model to generate associated
multiview and pictorial drawings containing appropriate
views to fully describe the part, ie; front, top, right side,
and sectional cutaway views. As an option, make para-
metric changes to key dimensions and features in the part
model and use these revisions to the model to update the
associated multiview drawing fle.
Problems designated FOR 3-D ASSEMBLY
MODEL are designed to be used as parts within 3-D
Assembly Models contained at the end of chapter prob-
lems for Chapter 20 Working Drawings.
Figure 16.81
RollerDeere: for 3-D assembly model
ber28376_ch16.indd 810 1/2/08 3:15:49 PM
Figure 16.82
Rollermodel TX
Figure 16.83
HandwheelAluminum
811
ber28376_ch16.indd 811 1/2/08 3:15:56 PM
Figure 16.84
Ceiling fan cover
812
Figure 16.85
Blade hub
ber28376_ch16.indd 812 1/2/08 3:16:11 PM
813
Figure 16.86
Base E-01: for 3-D assembly model
ber28376_ch16.indd 813 1/2/08 3:16:19 PM
814
Figure 16.87
Wheel layout
Figure 16.88
Valve handwheel
ber28376_ch16.indd 814 1/2/08 3:16:24 PM
815
Figure 16.89
Housing shell
Figure 16.90
Shift link
ber28376_ch16.indd 815 1/2/08 3:16:40 PM
816
Figure 16.91
Tester housing
Figure 16.92
Piston: for 3-D assembly model
ber28376_ch16.indd 816 1/2/08 3:16:54 PM
817
Figure 16.93
Apparatus clamp
ber28376_ch16.indd 817 1/2/08 3:17:09 PM
SWING ARM
HANDLE
ITEM QTY NAME DESCRIPTION
ALUMINIUM
STEEL
BASE
MOVABLE JAW
SCREW
WASHER
1
1
2
2
2
2
1
2
3
4
5
6
ALUMINIUM
ALUMINIUM
STEEL
STEEL
1
4
4
5
6
2
3
5
3
6
BURNEY CUTTING JIG
Figure 20.43
Burney jig
981
ber28376_ch20.indd 981 1/2/08 3:23:22 PM
Figure 20.43
Burney jig (Continued)
982
.283
.18
.13
90
2.511
.03
R .57
.19
2X 45
PART NAME: BASE
PART NUMBER: 1
ALL FILLETS AND ROUNDS R.0625
BOTTOM DETAIL
2
X


.
5
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6
ber28376_ch20.indd 982 1/2/08 3:23:22 PM
983
Figure 20.43
Burney jig (Continued)

.1
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5
0
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9
5
2
1
.
9
4
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.
8
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PART NAME: SWING ARM
PART NUMBER: 2
ALL FILLETS & ROUNDS R .0625
4
5

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6
3
7
6

.
2
9
0
0
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PART NAME: MOVABLE JAW
PART NUMBER: 3
ALL FILLETS & ROUNDS R .03
U.O.S.
.
2
5
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8
2
5

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3
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1
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PART NAME: SCREW
PART NUMBER: 4
.1
5
6

.
1
2
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PART NAME: HANDLE
PART NUMBER: 5
.0
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.
3
1
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5


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2
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0
0
PART NAME: WASHER
PART NUMBER: 6
R
.1
2
5
.
5
2
ber28376_ch20.indd 983 1/2/08 3:23:23 PM
KU-BAND PARABOLIC DISH
PARABOLIC DISH
FOCUSING RING
CONNECTING RING
REAR BRACE
SUPPORT BAR
FLAT WASHER
BACKING PLATE
MOUNTING SLIDE
BUTTON HEAD HEX SOCKET CAP SCR.
ITEM QTY NAME DESCRIPTION
STEEL
STEEL
STEEL
STEEL
.201 X .3340 X .0625
STEEL
STEEL
#10-24UNC X .625
HEADLESS SLTD CUP POINT SET SCR.
HEX HEAD CAP SCREW
PARABOLIC ARM
FLAT WASHER
1
1
1
1
3
1
1
1
3
1
1
9
9
13
12
11
10
9
8
7
6
5
4
3
2
1
.3125-18UNC X 2.000
STEEL
#6-32UNC X .1875
STEEL
.5312 X 1.25 X .0625
9
10
11
12
13
DETAIL A
1
2
3
4
5
6
7
8 9
DETAIL A
Figure 20.44
Ku-band parabolic dish
9
8
4
b
e
r
2
8
3
7
6
_
c
h
2
0
.
i
n
d
d



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3
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PART NAME: WASHER
PART NAME: MOUNTING SLIDE
PART NAME: BACKING PLATE
PART NAME: REAR BRACE
PART NAME: FOCUSING RING
PART NAME: CONNECTING RING
.3
1
2
5

.0
6
2
5
Figure 20.44
Ku-band parabolic dish (Continued)
985
ber28376_ch20.indd 985 1/2/08 3:23:23 PM
.1
8
7
5
.6
2
3
2
R
.4
3
7
5
R
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5
0
1
0
5

.1875
.375
2X
.201
.3789
1
3
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3
5
6
R
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5
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8
7
5
R
.4
3
7
5
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9
8
8
.2
5
0
1
4
2

PART NAME: SUPPORT BAR


R
.1
2
5
.
3
1
8
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5
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2

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PART NAME: PARABOLIC ARM
C
L
4.6764
14.8281
3 PLACES
EQ SP
4.9954
R .0962
R .1562
SECTION A-A
PART NAME: PARABOLIC DISH
A
A
.3438
.2041
Figure 20.44
Ku-band parabolic dish (Continued)
986
ber28376_ch20.indd 986 1/2/08 3:23:23 PM
ARM
HINGE A
HANDLE
PIN B
ITEM QTY NAME DESCRIPTION
STEEL
STEEL
STEEL
STEEL
SUPPORT (LEFT & RIGHT)
GRIP
PIN A
HINGE B
SHAFT
1 EA.
2
1
1
1
1
1
1
2
1
2
3
4
5
6
7
8
9
STEEL
STEEL
STEEL
STEEL
STEEL
1
2
3
4
5
6
7
8
9
QUICK-ACTING HOLD-DOWN CLAMP
PIN C STEEL 1 10
10
Figure 20.45
Quick acting hold-down clamp
987
ber28376_ch20.indd 987 1/2/08 3:23:24 PM


.
2
8
1
2


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2
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PART NAME: HINGE A
PART NAME: SUPPORT
RIGHT & LEFT NEEDED
PART NAME: GRIP
PART NAME: PIN A
PART NAME: PIN C
PART NAME: ARM
.
1
2
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R
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1
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PART NAME: PIN B


.
3
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5
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C
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Figure 20.45
Quick acting hold-down clamp (Continued)
988
ber28376_ch20.indd 988 1/2/08 3:23:24 PM

.6
2
5
0
.
4
3
7
5

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6
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L
Y
B
O
T
H

S
I
D
E
S


.
2
5
0
3
.
0
0
0
PART NAME: HINGE B
PART NAME: SHAFT
PART NAME: HANDLE
Figure 20.45
Quick acting hold-down clamp (Continued)
989
ber28376_ch20.indd 989 1/2/08 3:23:25 PM
1
2
3
4
BASE
ITEM QTY NAME DESCRIPTION
STEEL
BUSHING
CAP
HEX HEAD BOLT
2
1
1
6
1
2
3
4
BRONZE
STEEL
.50-13UNC X 2.00
DOUBLE BEARING
Figure 20.46
Double bearing
990
ber28376_ch20.indd 990 1/2/08 3:23:25 PM
PART NAME: BASE
.5
0
0
3
.0
0
0
3
.0
0
0
1
.2
5
0
3
.0
0
0
4
.0
0
0
.5
0
0
2
X
R
1
.2
5
7
.0
0
0
3
.5
0
0
2
X
R
.7
5
0
.5
0
1
.5
0
0
.7
5
0
6
X
.5
1
6
PART NAME: CAP
PART NAME: BUSHING

2
.
0
0
4
.5
0
0
.5
0
0

1
.
1
2
5
1
.
5
0
2
.5
0
0
.7
5
0
6
X
.5
0
0
-
1
3
U
N
C
1
.1
2
5
1
.5
0
0
.5
0
0
9
.0
0
4
.0
0
1
.5
0
4
5

.5
0
0
1
.2
5
0
1
.7
5
0 3
.5
0
0
1
.2
5
0
1
.5
0
2
.5
0
.5
0
0
3
.0
0
4
.0
0
R
.7
5
0
R
1
.2
5
C
L
.5
0
0
1
.0
0
.5
0
0
Figure 20.46
Double bearing (Continued)
991
ber28376_ch20.indd 991 1/2/08 3:23:25 PM
2
.
7
5
1
.
2
5


.
7
5
.
6
3
2
.
5
6
2
.
0
0
1
.
2
5
.
2
5
2
.
7
5
1
.
8
8
1
.
5
0
1
.
2
5
2
.
0
0
1
.
7
5
1
.
1
3
.
8
7
2
.
0
0
2
.
4
4
1
.
9
7
.
4
7
.
2
2
2
.
7
5
1
.
2
5
2
.
0
0
.
3
7
5

-
1
6

U
N
C

T
H
R
U
T
O

H
O
L
E

.
5
0
4
.
0
0
.
6
3
.
6
2
R

.
9
7
.
3
1
3

-

1
8

U
N
C
.
3
7
5

1
6

U
N
C
.
6
2
5


.
5
0

X

.
5
0
.
2
5


.
1
3
.
3
1
3

-

1
8

U
N
C

X

1
.
7
5


.
2
5

X

.
1
9
DOUBLE V-BLOCK
1
2
3
FASTENER
BASE
U-CLAMP
1 REQ.
2 REQ.
2 REQ.
9
0

.
2
5
R

.
2
5
R

.
1
2
5
R

1
.
2
.
6
3

.
2
5
1
.
2
5

2
.
3
5
0
Figure 20.47
Double V-block
992
ber28376_ch20.indd 992 1/2/08 3:23:25 PM
.
2
8
1
.
8
8
1
.
5
9 1
.
4
7
1
.
0
0 .
8
7
.
4
1
1
.
5
0
1
.
0
6
.
8
7
.
1
2
2
.
0
0
1
.
3
1
2
.
1
3
1
.
0
6
.
1
3

S
Q
1
.
6
9
1
.
5
0
1
.
2
5
1
.
0
0
.
7
5
1
.
8
8
1
.
3
8
1
.
0
0
4
5

1
.
2
5
R

.
1
2
5 .
0
3
S
T
A
M
P

N
A
M
E
C
E
N
T
E
R
E
D

.
3
8

-

1
6

U
N
C
1
.
0
0


.
3
1
3
/
8

-

1
6

U
N
C
.
6
3

F
R
O
M

B
O
T
T
O
M
.
5
0
1
.
0
0
.
8
8
1
.
1
3
R

.
6
9
R

.
9
0
5
9
0

1
.
8
1
1
.
0
6
.
5
0
4
X

R

.
0
5
1
0
-
3
2

U
N
F
.
2
5


.
3
8

X

.
5
0
.
0
6
2
5

X

4
5

#

1
0

-

3
2

U
N
F
X

1
.
8
8


.
1
6
1
.
4
0


.
1
9

X

.
1
2
M
E
D
I
U
M

K
N
U
R
L
V-BLOCK
1 BASE
1 REQ.
2
FASTENER
1 REQ.
3 U-CLAMP
1 REQ.
FILLETS & ROUNDS R .125
.
3
7
5
Figure 20.48
V-block
993
ber28376_ch20.indd 993 1/2/08 3:23:25 PM
1
1
.
5
0
6
.
5
0
2
.
5
0
1
.0
0
3
.
0
0
.
7
5
4
.0
0
4
X

.
5
0
0
-
1
3
U
N
C
4
.
0
0
2
.
0
0
1
.
0
0
1
.
5
0
4
.
0
0
2
.
0
0
1
.
5
0
R

.
1
2
5
.
5
0
F
N
2
F
IT
R

.
6
2
5
SOCKET HEAD SHOULDER SCREW 5/8" DIAMETER
2.50" SHOULDER LENGTH RC1 STEEL
WASHER
INNER DIAMETER 5/8"
BRONZE
BUSHING
OUTER DIAMETER 1.00" FN2
INNER DIAMETER 5/8" RC1
THICKNESS 1/2"
BRONZE
WHEEL
DIAMETER 4.00"
WIDTH 1.00" BODY .50" THICK
HUB WIDTH 1.50" X .75" O.D.
GROOVE 45

AND CENTERED
CAST IRON
SUPPORT COLD
ROLLED STEEL
HEX HEAD NUT
1/2" - 13NC
BASE
COLD ROLLED STEEL
DETAIL WHEEL
.50
HEX HEAD MACHINE SCREW
.50013UNC X 1.00
WHEEL SUPPORT

3
.
2
5
4
.
0
0
.
2
5
Figure 20.49
Wheel support
994
ber28376_ch20.indd 994 1/2/08 3:23:25 PM
SHOCK ASSEMBLY
PIVOT
U-SUPPORT
BRACKET
FLAT WASHER
ITEM QTY NAME DESCRIPTION
STEEL
STEEL
STEEL
1.50 X .750 X .125
CASTLE NUT
BUSHING
HEX HEAD BOLT
SHAFT
SPACER
SELF-LOCKING NUT
1
1
2
1
1
1
1
1
1
1
10
9
8
7
6
5
4
3
2
1
STEEL
BRONZE
STEEL
C.R.S.
11 COTTER PIN 1
.625-11UNC
STEEL
1
2
3
4
5
6
7
8
9
8
10
11
WELD TO BRACKET
WELD TO U-SUPPORT
Figure 20.50
Shock assembly
995
ber28376_ch20.indd 995 1/2/08 3:23:25 PM
.6
2
5
-
1
1
U
N
C
X
1
.0
0
H
E
IG
H
T
O
F
S
H
A
F
T
D
E
T
E
R
M
IN
E
D
B
Y
U
S
E
R
.7
5
0
.1
2
5
X
.1
2
5
.2
5
0

2
.
0
0
0

.
5
0
0

1
.
5
0
0
1
.2
5
0
PART NAME: SPACER
PART NAME: BUSHING PART NAME: BUSHING
PART NAME: SHAFT
1
.
5
0
0
9
.5
0
0
2
X
.5
0
0
.7
5
0
C
E
N
T
E
R
E
D
IN
O
B
J
E
C
T
4
.7
5
0
2
.8
7
5
1
.1
8
8
2
.3
7
5
3
.
0
0
0
PART NAME: BRACKET
ALL FILLETS R .313
ALL ROUNDS R .625
.3
1
3
2
X

R

1
.
4
0
0
3
.5
0
0
3
.
8
1
3
2
X

.
5
0
0
.3
1
3
PART NAME: U-SUPPORT
ALL FILLETS R .313
ALL ROUNDS R .625
.
7
5
2
.5
0
0
.
3
1
3
1
.2
5
0
.6
2
5
6
.
5
0
0
5
.
0
0
0
1
.
3
1
3
3
.
2
5
0
R

1
.
0
6
3

1
.
5
0
0 4
X

.
2
5
0
PART NAME: PIVOT
R

.
5
0
0
D
E
T
E
R
M
IN
E
D
B
Y
U
S
E
R
1
.7
5
2
.2
5
4
.7
5
0
2
.8
7
5
1
.1
8
8
1
.
5
0
0
Figure 20.50
Shock assembly (Continued)
996
ber28376_ch20.indd 996 1/2/08 3:23:25 PM
BILL OF MATERIALS
QTY. PART NAME DESCRIPTION ITEM
1
2
3
4
1
1
SHOULDER
SUPP. SHAFT
V-SUPPORT
WASHER
STEEL
5
1
1
1 CAP SCREW
STEEL
STEEL
STEEL
SCREW JACK
3
2
1
4
5
#10 SC. HD.
Figure 20.51
Screw jack
997
ber28376_ch20.indd 997 1/2/08 3:23:26 PM

1
.0
0

.4
5
3
1
.2
5
.5
0
0
-
2
0
U
N
F
1
.2
5
F
R
O
M
B
O
T
T
O
M

.6
2
5
1
.0
9
4

1
.1
2
5
.0
9
4
R
.0
6
2
5
F
IL
L
E
T
2
.
0
0
.
5
0
0
.
0
6
2
5

X

4
5

.
0
5

x

4
5

1
.5
0


.
2
0
3


.
5
0
0
.0
6
2
5
1
.6
8
7
5
2
.7
6
5
6
.6
2
5
1
.1
8
7
5
.2
6
6
0

1
.0
0

.3
7
5
0
#
1
0
-
3
2
U
N
F
X
.5
7
8
D
P
3
X
.0
3
1
X
4
5

.
5
0
0

-

2
0

-

U
N
F

-

3
A


.
2
1
8 2

H
O
L
E
S

9
0


A
P
A
R
T
C
E
N
T
E
R

.
5
7
8
5

F
R
O
M

T
O
P
O
F

P
A
R
T

.4
0
6

.5
6
2
5
.5
6
2
5
9
0

V
C
U
T
.2
1
8
.8
1
2
5
.5
6
3

1
.2
5
0

1
.0
0
3
X
.0
3
1
X
4
5

PART NAME: SUPPORT SHAFT


PART NAME: V-SUPPORT
PART NAME: WASHER
PART NAME: SHOULDER
Figure 20.51
Screw jack (Continued)
998
ber28376_ch20.indd 998 1/2/08 3:23:26 PM
ROUND HEAD MACHINE SCREW
WOODRUFF KEY
ARM
HEX HEAD NUT
ITEM QTY NAME DESCRIPTION
#4-48UNF X .250
STEEL
.375-24UNF
BODY
PLATE
SHAFT
RETAINER
ROUND HEAD MACHINE SCREW
1
2
1
1
1
1
3
1
1
1
2
3
4
5
6
7
8
9
CAST IRON
ALUMINIUM
STEEL
STEEL
#10-32UNF X .500
BUTTERFLY VALVE
ASSEMBLED
SECTION
1
2
3
4
6
7
8
9
1
2
3
4
5
6
7
8
9
Figure 20.52
Valve
9
9
9
b
e
r
2
8
3
7
6
_
c
h
2
0
.
i
n
d
d



9
9
9
1
/
2
/
0
8



3
:
2
3
:
2
6

P
M
6
X


.
4
7
0
2
.2
5
0


1
.
5
0
1
.1
2
5
1
.5
9
4
.3
1
3
1
2
0


.
5
6
2
2
.
8
1
3


.
8
7
5


.
7
5
0
3
X

#
1
0
-
3
2
U
N
F
.
3
7
5


1
.
9
3
8
R

1
.
4
0
6
1
.
7
5
0
R

.
5
0
0
3
.
2
5
0
6
X

1
2
0

.2
5
0


.
5
6
3
1
2
0


2
.
0
0
0
3
X


.
2
0
3


1
.
5
0
.
0
6
3
2
X

.1
2
5
1
.0
0
0
.0
0
0
.7
0
3
.9
4
9
1
.0
7
2
1
.1
0
9
.
0
0
0
.
2
5
0
.
5
0
0
.
7
5
0
.
9
6
9
PART NAME: BODY
PART NAME: RETAINER
PART NAME: ARM
PART NAME: SHAFT
PART NAME: PLATE
(ELLIPTICAL)
.6
2
5
.1
8
7


1
.
1
2
5


.
5
6
3
.
0
7
7

X

.
1
2
6
K
E
Y
W
A
Y
3
.
0
0


.
4
3
8


.
8
7
5
W
O
O
D
R
U
F
F
K
E
Y
W
A
Y
.5
0
0
.
0
3

X

4
5

B
O
T
H

E
N
D
S


.
8
7
2


.
5
6
0


.
5
6
0
.
3
7
5
-
2
4
U
N
F
.8
9
8
.2
4
0
3
.8
9
8
1
.0
0
0
.
1
2
5
.
4
7
2
.
3
7
5
1
.9
3
7
.
3
1
1
2
X
#
4
-
4
8
U
N
F
.
1
2
5


2
.
0
0
0
.
2
5
0
Figure 20.52
Valve (Continued)
1000
ber28376_ch20.indd 1000 1/2/08 3:23:26 PM
8
7
4
1
3
5
6
2
9
BILL OF MATERIALS
QTY. PART NAME DESCRIPTION ITEM
1
2
3
4
1
1
1
1
5
6
7
8
9
2
1
1
2
1
INDEX
INDEX PLATE
GENEVA
BUSHING
WASHER
FLAT HEX NUT
CAP SCREW
SHAFT
SET SCREW
BRASS
STEEL
STEEL
STEEL
STEEL
STEEL
#3 SC. HD.
STEEL
STEEL
GENEVA CAM
Figure 20.53
Geneva cam
1001
ber28376_ch20.indd 1001 1/2/08 3:23:26 PM

2
.2
5
8
X

.3
7
5

.1
1

1
.5
2

1
.7
9

.5
0
.
1
3

.5
0

2
.4
7

.2
5
5X
.2


1
.2
5
.
4
4
.
2
5

.2
5

.1
3
.
1
1
.
0
3

.1
9

.1
3
2
.
5
0

.2
5
2
X
.0
3
1
X
4
5

1
.2
5

.5
0

.2
5
R
1
.2
5
#
1
0
-
3
2

U
N
F
.
2
5
.
2
5
.
1
3
PART NAME: INDEX PLATE
PART NAME: INDEX
PART NAME: GENEVA
PART NAME: BUSHING
PART NAME: WASHER
PART NAME: SHAFT
.2
8
7
0
.3
5
0
1
.
5
2
8
7
5
X

R

.
6
3
Figure 20.53
Geneva cam (Continued)
1002
ber28376_ch20.indd 1002 1/2/08 3:23:26 PM
INTERNAL LUG
ROCKER
SURFACE ROLLER
CUSTOM SCREW
10-32 FILL. HD. SCR.
ITEM QTY NAME DESCRIPTION
DR. ROD
C.R.S.
BASE
EXTERNAL LUG
PEAN
CONICAL SPACER
RETURN SCREW
COMPRESSION SPG.
1
1
1
1
1
1
1
1
1
3
1
1
2
3
4
5
6
7
8
9
10
11
C.R.S.
C.R.S.
DR. ROD
C.R.S.
C.R.S.
C.R.S.
C.R.S.
SURFACE GAUGE
1
2
3
4
5
6
7
8
9
10
10
11
Figure 20.54
Surface gauge
1003
ber28376_ch20.indd 1003 1/2/08 3:23:26 PM
PART NUMBER: 1
FILLETS & ROUNDS R.125
BOTH 90 SLOTS CENTERED
R

.
2
5
R

.
5
0
0
G
R
O
O
V
E
C
E
N
T
E
R
E
D
2
.
3
8
.
5
0
0
2
.8
7
5
1
.4
3
7
5
.8
1
2
5
.9
3
7
5
1
.1
8
7
5
.3
1
2
5
-
.2
4
U
N
F
.4
3
7
5
.
0
6
2
5
9
0

9
0

.3
7
5
.2
5
.3
1
2
5
D
R
IL
L
T
O
R
E
M
A
IN
IN
G
T
H
IC
K
N
E
S
S
O
F
.1
2
5
R
.2
5
.
3
7
5
.5
0
.
2
5
0
+
.0
0
5 -
.0
0
0
.
5
0
0
.
8
7
5
1
.
2
5
0
2
.
0
0
0
8
-
3
2

X

.
6
8
8

.
3
1
2
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+
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7
+
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2
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.
3
1
2
+
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2 -
.0
0
0

.
1
4
0
6
2
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.
0
3
1
3

X

4
5

PART NUMBER: 2

.
5
0
0
+
.0
0
0 -
.0
0
2
PART NUMBER: 4
S

.
3
1
2
5

.
1
2
5
.
2
1
8
8
9
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0
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4
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6
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6
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3
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1
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0
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8
7
5
PART NUMBER: 3
.
3
0
.
4
5
2
X
Figure 20.54
Surface gauge (Continued)
1004
ber28376_ch20.indd 1004 1/2/08 3:23:27 PM
Figure 20.54
Surface gauge (Continued)
R
1
.0
0
B
L
E
N
D
.
2
4
8
.8
1
3
1
.0
0
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0
1
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3
7
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0
0
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8
-
3
2
U
N
C
T
H
R
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R
A
L
L
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L
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4
8
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4
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B
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ID
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R
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0
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2
R
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3
1
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0
0
PART NUMBER: 5


.
4
3
8
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0
6
3
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1
8
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3
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6
8
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PART NUMBER: 6


.
6
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4
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PART NUMBER: 7
PART NUMBER: 8


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4
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1
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PART NUMBER: 9
3
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3
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6
3


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1
8
7
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0 -
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0
2
1005
ber28376_ch20.indd 1005 1/2/08 3:23:27 PM
DRILL GUIDE
SLIDE
DRILL ADAPTOR
ROD GUIDE
ITEM QTY NAME DESCRIPTION
ALUMINIUM
STEEL
STEEL
BASE
BUSHING
EXTERNAL RETAINING RING
COLLAR
THUMB SCREW
1
1
2
2
1
2
4
2
1
2
3
4
5
6
7
8
ALUMINIUM
BRONZE
SAE 1060
ALUMINIUM
ALUMINIUM
4
5
8
2
3
4
3
ASSEMBLY A
ASSEMBLY A
1
8
7
2
6
Figure 20.55
Drill guide
1006
ber28376_ch20.indd 1006 1/2/08 3:23:27 PM
.1
6
.
2
5
-
2
0
U
N
C
.
6
2
2
X


.
2
5
4
5

.
4
0
.
5
0
0
0
.
5
0
0
4
1
.5
3 .1
8
R

.
2
5
.
7
5
2
X

.
7
5


2
.
2
5


3
.
5
0
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2
1
.
4
4
.
8
8


4
.
7
5
.
1
2
5
PART NAME: BASE
PART NUMBER: 1
ALL FILLETS & ROUNDS R .0312
1
.
7
5
.
3
8
2
X

C
L

.
5
0
0
0
.
5
0
0
4
PART NAME: SLIDE
PART NUMBER: 2
ALL FILLETS & ROUNDS R .04
.1
8
1
.
7
5
0


.
8
8


.
2
5
.1
2
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6
1
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1
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8
1
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0
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6


.
7
5
0


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6
8
.
3
8
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1
6
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N
C

X

.
4
0
6
2
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1
6
2
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2
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9
7
6
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5


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5
0
0
2
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.
0
3
1
3

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0
3
1
3
G
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E
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3
8
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6
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N
C
1
.
2
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PART NAME: DRILL ADAPTOR
PART NUMBER: 5

.
5
0
0
0
.
5
0
0
4
.
3
8
1
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6
.4
3
8
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2
5
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0
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C
1
.
0
0
PART NAME: COLLAR
PART NUMBER : 6
1
0
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0
0
2
X

.
0
4

X

4
5

.
5
0
0
0
.
4
9
9
7
PART NAME: ROD GUIDE
PART NUMBER: 8

Figure 20.55
Drill guide (Continued)
1007
ber28376_ch20.indd 1007 1/2/08 3:23:27 PM
WELDER ARM
FIXTURE
3/16 SLOTTED SPRING PIN
ARM
THONG
ITEM QTY NAME DESCRIPTION
STEEL
STEEL
STEEL
HEX HEAD MACHINE SCREW
MIDPIECE
SUPPORT
BRACE
HOLDER
3
1
1
2
1
1
1
1
2
1
1
2
3
4
5
6
7
8
9
10
STEEL
STEEL
1
2
3
4
5
6
7
8
9
11
10
WELD TO
ARM
WELD TO
MIDPIECE
CENTER AND WELD
TO HOLDER
1 11
STEEL
STEEL
3/16 SLOTTED SPRING PIN
1/8 SLOTTED SPRING PIN
Figure 20.56
Welder arm
1008
ber28376_ch20.indd 1008 1/2/08 3:23:27 PM
R
.2
5
0
.
1
2
5
0

.1
7
6
8
.5
6
2
5
2
.1
2
5
5
.0
6
2
5
5
.3
1
2
5
4

.5
6
2
5
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8
7
5
3
4

.3
7
5
.1
8
7
5
1
4

.2
4
0
R

.
1
7
6
8
1
4

R
.2
5
0

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0
3
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0
0
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0
0
1
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0
0
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7
5
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0
0
1
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7
5
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8
7
5
.6
8
7
5
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5
5
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3
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5
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5
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.
3
1
2
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2
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0
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1
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6
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7
6
8
9
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1
2
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3
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6
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1
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1
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.25 X .1875 X .4375
GROOVE CENTERED
R
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5
0

R

.
1
2
5

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2
5
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4
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1

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9
0


.
5
0
0
.
5
0
0
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0
1
PART NAME: THONG
PART NAME: FIXTURE
PART NAME: HOLDER
PART NAME: BRACE
PART NAME: SUPPORT
PART NAME: MIDPIECE
.
5
0
0
.
4
2
5
.
2
5
0
.
2
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2
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2
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8
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5
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7
5
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5
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6
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5
Figure 20.56
Welder arm (Continued)
1009
ber28376_ch20.indd 1009 1/2/08 3:23:27 PM
.9
3
7
5
5
.1
8
7
5
2
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0
0
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5
0

3
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2
5
B
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9
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4
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2
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2
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1
3

2
7


1
.
5
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1
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2
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5
6
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8
1
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1
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.
1
2
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1
.
5
0
0

1
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5
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4
X
4
5

1
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5
X
4
5

2
.
7
5
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1
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0
C
E
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R
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D
1
.
8
1
2
5
6
.
6
8
7
5
PART NAME: ARM
1
.
2
5
0
Figure 20.56
Welder arm (Continued)
1010
ber28376_ch20.indd 1010 1/2/08 3:23:28 PM
BRACE B
HANDLE
PIN B
GRIP A
SOCKET HEAD CAP SCREW
ITEM QTY NAME DESCRIPTION
10-32 X .375
BRACE A
PIN A
HINGE A
SHAFT
HINGE B
GRIP B
2
2
4
1
1
1
1
2
1
1
1
1
2
3
4
5
6
7
8
9
10
11
C.R.S.
C.R.S.
C.R.S.
C.R.S.
C.R.S.
C.R.S.
C.R.S.
C.R.S.
C.R.S.
C.R.S.
KANT-TWIST CLAMP
6
5
1
2
9
10
4
11
7
3
8
3
8
3
Figure 20.57
Kant-twist clamp
1011
ber28376_ch20.indd 1011 1/2/08 3:23:28 PM
R

.
3
8
.
5
6
4
.
5
0
1
.
4
4
.
1
2
5
X


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2
5
.
7
5
2
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5
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R

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3
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5
6
R

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3
8
1
.
7
5
.
6
9
2
.
0
0
R

.
3
1
PART NAME: BRACE A
PART NUMBER: 1
THICKNESS .125
PART NAME: BRACE B
PART NUMBER: 2
THICKNESS .125
2
X


.
2
5
.
3
7
5
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6
U
N
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C
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R
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1
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5
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7
5
PART NAME: HINGE A
PART NUMBER: 4
P
E
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T

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S
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M
B
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2
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2
5
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1
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x

4
5

B
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N
D
S
PART NAME: HANDLE
PART NUMBER: 5


.
6
2
C
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T
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A
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T
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2
3
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4
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3
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5
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N
C


.
2
5
1
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2
U
N
F
PART NAME: SHAFT
PART NUMBER: 6


.
3
1
2
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5
.
7
4
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7
5
9
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R
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0
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7
5
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1
2
5
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5
PART NAME: HINGE B
PART NUMBER: 7
P
E
E
N

A
T

A
S
S
E
M
B
O
T
H

E
N
D
S
PART NAME: GRIP A
PART NUMBER: 9
2
X


.
2
5


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3
1
2
X

.
1
8
7
5
.
5
0
P
E
E
N

A
T

A
S
S
E
M
B
O
T
H

E
N
D
S
PART NAME: PIN B
PART NUMBER: 8
9
0


G
R
O
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V
E
.
0
6
2
5
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5
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9


.
3
1
2
.
7
5
.
1
8
PART NAME: GRIP B
PART NUMBER: 10


.
3
1
.
1
9
.
7
5


.
2
5 B
O
T
H

E
N
D
S
P
E
E
N

A
T

A
S
S
E
M
B
O
T
H

E
N
D
S
PART NAME: PIN A
PART NUMBER: 3


.
3
1 R

.
3
1
3
X


.
2
5
1
.
7
5
R

.
3
1
R

.
3
8
.
8
1
2
.
5
0
1
.
6
9
R

.
5
6
.
6
9
.
7
5
Figure 20.57
Kant-twist clamp (Continued)
1012
ber28376_ch20.indd 1012 1/2/08 3:23:28 PM
BELT TIGHTENER


.
2
6
6
.
2
5
0
1
.
0
0
0


.
5
0
0
R

.
4
6
8
7
.
2
5
-
2
0
U
N
C
2
0

.
9
3
7
5
.
2
5
0
R

2
.
0
0
0
R

2
.
3
4
3
7
R

.
3
4
3
8


.
2
5
0
R

.
3
7
5
.
3
7
5
C
L
.
5
0
0
-
1
3
U
N
C
.9375
.
5
0
0
C
L
1 BASE
MATERIAL: STEEL
NO. REQ.: 1
2 SWIVEL
MATERIAL: STEEL
NO. REQ.: 1
3
HEAVY HEX NUT
MATERIAL: STEEL
NO. REQ.: 1
4 HEX HEAD CAP SCREW
MATERIAL: STEEL
NO. REQ.: 1
1
.
2
5
Figure 20.58
Belt tightener
1013
ber28376_ch20.indd 1013 1/2/08 3:23:28 PM
2
.
0
0
0 1
.5
0
0
1
.1
2
5
.3
7
5
.3
7
5
-
1
6
U
N
C
1
.
0
0
0
.
1
2
5
.
2
5
0
3
8

1
.
0
4
1
8
.
2
5
0
1
.1
2
5
0
3
.
0
0
0
1
.
2
5
0
.
3
7
5
1
.7
3
2
1
3
.0
1
6
.2
5
-
2
0
U
N
C
.2
5
-
2
0
U
N
C
.2
5
-
2
0
U
N
C
1
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0
0
3
.
2
5
0
.3
7
5
-
1
6
U
N
C
1
.0
0
0
1
2
3
MOUNTING BRACKET
SEE DETAIL 1
5
6
7
8
CAP SCREW
MATERIAL: STEEL
NO. REQ.: 1
TURN SCREW
MATERIAL: STEEL
NO. REQ.: 1
HEX NUT
MATERIAL: STEEL
NO. REQ.: 3
BUSHING B
MATERIAL: STEEL
NO. REQ.: 1
BUSHING A
MATERIAL: STEEL
NO. REQ.: 1
WASHER
MATERIAL: STEEL
NO. REQ.: 1
HEX HEAD CAP SCREW
MATERIAL: STEEL
NO. REQ.: 1
BRACKET
MATERIAL: STEEL
NO. REQ.: 1
.1
2
5
.2
6
6
1
.0
0
0
1
.0
0
0
4
.2
5
0
2
.0
0
0
2
.
7
5
0
.
2
5
0
4
.
0
0
0
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2
5
2
.2
5
0
.3
7
5
.7
5
0
.
5
0
0
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5
0
3
.
1
2
5
2
X
.2
5
-
2
0
U
N
C
A
B
C SUPPORT
MATERIAL: STEEL
NO. REQ.: 1
BRACE
MATERIAL: STEEL
NO. REQ.: 2
DETAIL 1
4
NOTE: WELD AT ASSEMBLY
PULLEY SUPPORT
1
.0
0
0
.2
5
2
0
U
N
C
2
.0
0

Figure 20.59
Pulley support
1
0
1
4
b
e
r
2
8
3
7
6
_
c
h
2
0
.
i
n
d
d



1
0
1
4
1
/
2
/
0
8



3
:
2
3
:
2
8

P
M
BILL OF MATERIALS
QTY. PART NAME DESCRIPTION ITEM
1
2
3
4
2
1
4
4
U-JOINT
SWIVEL
BUSHING
RET. RING
CAST IRON
CAST IRON
INTERNAL
STEEL
YOKE
4
5
5 4 PIN STEEL
1
2
3
Figure 20.60
Yoke
1015
ber28376_ch20.indd 1015 1/2/08 3:23:29 PM
1
.2
0

.
7
5
R

1
.
0
0
.
7
5
2
.
7
5
3
.
5
0
3
.
5
5
1
.
5
0
PART NAME: BUSHING
PART NAME: U-JOINT
R
.
1
.
0
0
1
.
0
0
2
.
0
0
PART NAME: SWIVEL

.
5
0

T
H
R
O
U
G
H

.
7
5
.
7
5
.
9
5
PART NAME: PIN

.
5
0
.5
0
Figure 20.60
Yoke (Continued)
1016
ber28376_ch20.indd 1016 1/2/08 3:23:29 PM
METRIC
VALVE ASSEMBLY
10
11
12
13
14
15
16
17
18
19
EXPANSION PIN
VALVE TOP
SPRING
EXTERNAL RETAINING RING
MATING RING A
E-TYPE RETAINING RING
PIN
SHAFT
JOINT A
ITEM QTY NAME DESCRIPTION
STEEL
STEEL
STEEL
STEEL
STEEL
STEEL
SOCKET HEAD CAP SCREW
WELD RING
MATING RING B
PISTON
BODY
HANDLE
BRACE
SUPPORT
6
1
3
1
1
1
1
1
2
1
4
2
2
1
1
1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
M12 X 1.75 X 54
STEEL
STEEL
STEEL
STEEL
SPRING PIN 1 18
JOINT B STEEL 1 19
STEEL
STEEL
1
2
20
4
5
6
7
9
9 3
8
3
WELD RING 2 STEEL 2 20
Figure 20.61
Valve assembly
1017
ber28376_ch20.indd 1017 1/2/08 3:23:29 PM
PART NAME: WELD RING


9
4
5
4
4
1
3


7
8


8
6

7
8
1
3

7
0


7
8
1
2
3
5
R

5
4

T
Y
P
2
1
1
2
4
1
1
7
2
2
9


9
6
4
5

PART NAME: BODY


5
3


1
5
8
2
9


9
6


1
1
2
1
2
F
R
O
M

B
O
T
T
O
M


1
2
8
6
X

M
1
2
T
H
R
U
PART NAME: MATING RING B
PART NAME: WELD RING 2


1
1
2
5
4
4
1
3


9
6


2
4
3
4


1
2
8

1
2
.
5

1
9
.
2
5
0
1
2
.
5


1
4 1
7
1
1
4
6
6
2
7
3

X

4
5

PART NAME: VALVE TOP


1
5
8
PART NAME: JOINT B
1
.0
0
0
X
4
5

4
6
M
1
2
X
1
.7
5
1
3
4
5
R

5
2
2
2
X


8
R

1
1
1
1
1
2
1
1
R

1
1
3
2
1
1
5
1
6
R

1
0
2
X


8
6
0
PART NAME: BRACE
3
0

Figure 20.61
Valve assembly (Continued)
1018
ber28376_ch20.indd 1018 1/2/08 3:23:29 PM
PART NAME: MATING RING A


1
5
0
2
5


7
8


9
4
1
6
F
R
O
M

B
O
T
T
O
M


1
2
2
M
1
2
T
H
R
U

3
9
.2
2
8
R

5
0

2
2
M
1
2
X
1
.7
5
5
1
1
2
5
PART NAME: HANDLE
1
3
1
1


8
R

1
0
2
1
0


2
4
1

X

4
5

1
.5
G
R
O
O
V
E
.5
3
.
8
3
8


2
0
1
.8


8
.
7

G
R
O
O
V
E
.
8
3
0
1
1
2
2
R

1
1


8
2
3


7
1
1
2
2 2
2
4


1
4
1
1
1
1
PART NAME: PISTON
4
5


8
4
3
3
3
2
6


6
6


1
8
PART NAME: PIN
PART NAME: SUPPORT
PART NAME: SHAFT


1
4
1
2
1
3
5
.
5


7
PART NAME: JOINT A
Figure 20.61
Valve assembly (Continued)
1019
ber28376_ch20.indd 1019 1/2/08 3:23:29 PM
1
2
3
4
5
6
7
8
6
5
7
6
3
8
4
ASSEMBLED SECTION
AIR CYLINDER
SPACER
BODY
END CAP
ITEM QTY NAME DESCRIPTION
STEEL
STEEL
ALUMINUM
SLEEVE
MOUNT
SHAFT
RUBBER RING
PISTON
1
1
1
1
1
2
1
1
1
2
3
4
5
6
7
8
BRONZE
ALUMINUM
STEEL
RUBBER
ALUMINUM
Figure 20.62
Air cylinder
1
0
2
0
b
e
r
2
8
3
7
6
_
c
h
2
0
.
i
n
d
d



1
0
2
0
1
/
2
/
0
8



3
:
2
3
:
2
9

P
M

.8
2
5
0
.
9
0
0

.6
2
5
0
.
2
0
0

1
.0
0
0

.6
2
5
2
X
.6
2
5
0
-
1
8
U
N
C
X
.8
7
5
R
.0
2
5
F
IL
L
E
T
E
D
G
R
O
O
V
E

.6
2
5
0
.0
6
2
5
X
4
5

7
.
2
5
0
2
X
.0
3
2
5
X
.3
5
0
.3
4
4

1
.3
7
5
0
.
1
5
6

2
.0
0
0
.6
2
5
0
-
1
8
U
N
C
.
2
5
0
1
.2
5
0
.
3
4
4

2
.0
0
0

1
.3
7
5
0
PART NAME: SHAFT
PART NAME: PISTON
PART NAME: RUBBER RING
PART NAME: BODY
PART NAME: SLEEVE
PART NAME: MOUNT
PART NAME: SPACER
5
.
2
5
0

2
.2
3
0
2
X
.1
1
5
X
4
5

2
.0
0
1
.2
5
0
-
1
2
U
N
C
.
6
5
0

2
.2
3
0

2
.0
0
0

.6
2
5

1
.6
0
0


.2
5
0
-
1
8
N
P
T
1
.0
0
0
R

.
0
5
0
.
1
0
0
.
2
5
0
.
1
.
2
0
0
.0
8
7
5
.
2
0
0
1
.
7
5
0
2
.
7
5
1
.5
0
0

2
.0
0
.
2
5
0

2
.2
3
1
.2
5
0

.2
5
0
-
1
8
N
P
T
PART NAME: END CAP
.
5
0
0
1
.
2
5
2
X
Figure 20.62
Air cylinder (Continued)
1021
ber28376_ch20.indd 1021 1/2/08 3:23:30 PM
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
QTY
1
1
1
2
2
1
1
1
1
1
2
4
1
2
4
1
PART NAME
PX10001610-1
DE-STA-CO PT. NO. 441203
DE-STA-CO PT. NO. 229
PX10001610-2
PX10001610-3
MC-CARR PT. NO. 91611A313
POWER DRIVE SOCKET
PX10001610-3
PX10001610-3
DESCRIPTION
WELDED UNIT
ADJUSTMENT SPINDLE ASSEMBLY
CAM ACTION VERT. TOGGLE CLAMP
M8 x 1.25 x 35 S.H.C.S. MC-CARR PT. NO. 91290A438
MC-CARR PT. NO. 91290A326
MC-CARR PT. NO. 91290A426
MC-CARR PT NO. 90274A322
M10 x 31
M13 x 38
WELDED UNIT
SHAFT R.C. 37-42
M5 x 30 EXPANSION PIN
1.25 SOC, .25 DRIVE X 1.5 (Eng)
M6 x 1 x 20 S.H.C.S.
M8 x 1.25 x 20 S.H.C.S.
END PLATE SAE 2024 ALUMINUM
PAD-POLY-HI TIVAR-100
M5 x .8 x 12 F.H.M.S.
PUMP BODY
GROUND STEEL DOWEL
GROUND STEEL DOWEL
16
11
15
14
7
1
5
4
6
9
10
8
3
2
12
WATER PUMP FIXTURE
METRIC
13
Figure 20.63
Water pump fxture
1
0
2
2
b
e
r
2
8
3
7
6
_
c
h
2
0
.
i
n
d
d



1
0
2
2
1
/
2
/
0
8



3
:
2
3
:
3
0

P
M
PART NAME:WELDED UNIT
MATERIAL:STEEL
NO. REQ.: 1
3
.0
5
1
3
0
.
5
9
8
0
.
0
0
5
0
.
8
7
2
9
.
0
0


1
2
.
7


4
0
R

4
0
4
X

M
8
1
.
2
5
6
9
.
4
0
5
4
.
0
0
2
X


1
0
.
0

1
5
.
1
1
1
2
2
.
4
0
5
4
.
6
0
1
3
.
0
0
2
3
.
6
3
R

3

F
I
L
L
E
T
W
E
L
D
A
L
L
-
A
R
O
U
N
D
3
0
57.65

1
4
0
.
0
0
1
9
8
.
0
0
2
3
8
.
0
0
5
-J
-W
E
L
D
5
5
.
0
0
1
4
1
.0
1
1
2
1
.9
6
2
X


9
.
5
2
1
6
0
.0
0
3
8
.0
6
6
.0
1
1
2
.6
0
5
5
.3
1
1
8
.7
1
7
4
.3
1
1
0
0
.0
0
4X
M
5
13
LO
C
A
T
E
A
T
A
S
S
E
M
B
LY
19.00
15.40
4
0
.
0
0
R
6
3
0

1
2
.
5
7
R
3

F
I
L
L
E
T

W
E
L
D
A
L
L
-
A
R
O
U
N
D
2
X

M
8
1
9
.
1
8
1
4
3
.
7
4
8
2
.
0
0
2
X

M
6
3.60
4
0
.0
0

1
6
2
.
7
0
4
0
.
6
5
1
8
.
7
5
2
2
.
3
5
8
2
.
0
0
1
1
9
.
3
4
9
8
.
3
0
2
2
0
.
0
0
4
3
0
.0
0
1
3
.0
0
2
0
7
.
3
0
2
X

M
8
2
X


9
.
5
2
3
6
.
6
8
8
3
.
9
0
1
2
.
7
0
6
8
.
0
5
4
0
5
.0
0
3
7
9
.2
0
M
8
1
6
3
.8
0 11
3
.0
0 2
5
.4
0
1
2
.7
0
4
X

1
0
.3
0
1
0
.0
0
2
5
.4
0 11
0
.0
0
1
9
4
.6
0
2
1
0
.0
0
3
.
6
3
0

1
5
.0
0
PART NAME: BASE
MATERIAL: STEEL
NO. REQ.: 1
Figure 20.63
Water pump fxture (Continued)
1023
ber28376_ch20.indd 1023 1/2/08 3:23:30 PM
PART NAME: SHAFT
MATERIAL: STEEL
NO. REQ.: 1
1
6
3
.0
0


4
.
8
1
0
6
.0
0

6
4
.0
0
2
8
.0
0
6
.3
5
4
5

X
1
.6
1
3
.0
0
R
4
R
3
R
A
IS
E
D
D
IA
M
O
N
D
K
N
U
R
L
1
6
.0
0
1
3
.
0
0

S
Q
U
A
R
E


1
9
1
8
.
0
0


3
0
.
0
0
PART NAME: END PLATE
MATERIAL: ALUMINUM
NO. REQ.: 1
1
8
8
.0
0
2
X

6
.8

1
0
.3

7
.9
1
2
.7
0
1
6
2
.7
0
1
2
.7
0
3
8
.
0
0
3
0

2
8
.
0
0
9
.
5
0
PART NAME: PAD
MATERIAL: MOLDED WEIGHT POLYETHYLENE
NO. REQ.: 2
2
X

5
.0
0

1
0
.5
0
X
4
1

3
.2
3
4
5

X
.8
0
4
.7
8
8
9
.
0
0
1
2
.
7
0
6
3
.
5
0
1
6
.0
0
8
.0
0
PART NAME: PUMP BODY
MATERIAL: N/A
NO. REQ.: 1
2
6
.7
5


3
3
3


2
0
3


1
8
0
R

8
R

5
0
R

3


2
5
9
.
8
5


1
7
0
3
2
1
.2
5
2
5
4
.5
0
1
5
0
.0
0
6
0
.3
4
3
5
.2
7
Figure 20.63
Water pump fxture (Continued)
1024
ber28376_ch20.indd 1024 1/2/08 3:23:30 PM
HIGH SPEED SHAFT
TAPER PLUG
WORM GEAR
HEX HEAD CAP SCREW
HEX HEAD CAP SCREW
SLOW SPEED KEYWAY
SNGL. ROW TAPER ROLLER BEARING
SNGL. ROW CYLINDER BEARING
HEX HEAD CAP SCREW
HEX NUT
DBLE. ROW TAPERED ROLLER BEARING
ITEM QTY NAME DESCRIPTION
.500-16NPT
BRONZE
7/16-14UNC-2A X 2.25
1/2-13UNC-2A X .75
1/4 X 1/4 X 1.75
(NTN) 4T-LM67048
(NTN) N10/NU10 #1008
7/16-14UNC-2A X 2.75
1-8UN-2B
(NTN) 4T-2690
HOUSING
RETAINING PLATE
SLOW SPEED SHAFT
MOTOR ADAPTOR
HIGH SPEED OIL SEAL
SLOW SPEED OIL SEAL
SLOW SPEED SPACER
BEARING CAP
HIGH SPEED LOCKWASHER
1
2
2
1
1
1
1
4
8
2
1
2
2
1
1
1
4
1
1
2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
CAST IRON
CAST IRON
SAE 4340
CAST IRON
SAE 1060
SAE 4140
2 21 INTERNAL RETAINING RING SAE 1060
15
2
5
1
11
4
10
10
9
9
3
3
12
12
13
13
20
6
7
14
8
21
17
16
18
19
20
21
GEAR REDUCER
Figure 20.64
Gear reducer
1
0
2
5
b
e
r
2
8
3
7
6
_
c
h
2
0
.
i
n
d
d



1
0
2
5
1
/
2
/
0
8



3
:
2
3
:
3
0

P
M
SECTION A-A
1.329
2.813
6.406
.313 .469
.625
R 1.719
4.058
R .153
R .153
SECTION B-B
.313
.313
.938 .079
.313
.548
1.329
3.281
.781
2.50
.313
.313
1.25 1.094 .555
PART NAME: HOUSING
MATERIAL: CI
NO. REQ.: 1
6
.2
5
5
.7
8
1
5
.2
3
5

4
.5
3
5
3
.7
5
0
3
.4
3
8
2
.6
5
6
2
.8
1
3

2
.6
0
8
X

.5
0
0
-1
4
U
N
C
.6
2
5
2
.6
5
6
4
.1
5
6
8
.2
8
1
7
.9
6
9
8
X
R
.3
1
3
R
.5
0
0
5
.7
8
1
.5
0
0
-1
6
N
P
T
P
L
U
G
.7
8
1
3
.7
8
1
.6
3
5
3
.0
4
3
6
.0
9
4
3
.7
5
4
7
.9
6
9
8
.2
8
1
R
3
.0
4
1
3
.4
3
8
3
.7
5
4
3
.2
8
1
.9
3
8
1
.6
4
1
2
.4
3
3
8
X

.4
3
7
5
-
1
4
U
N
C
.6
2
5
2
.8
9
1
7
.6
5
6
.1
5
6
S
E
C
T
IO
N
A
-
A
S
E
C
T
IO
N
B
-B
A
L
L
F
IL
L
E
T
S
&
R
O
U
N
D
S
R
.1
5
6
U
.O
.S
.
Figure 20.64
Gear reducer (Continued)
1026
ber28376_ch20.indd 1026 1/2/08 3:23:31 PM
1
.
4
0
6
.
6
2
5
.
3
1
3
.
3
1
3
.
1
5
6


3
.
9
0
6


2
.
8
1
2

2
.1
9
5
3
.7
5
5
5
.4
0
0

2
.3
0
3
.7
5
5
5
.9
3
8

3
.1
2
5

3
.7
5
0

4
.5
3
1
4
X

.4
6
9
R
2
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PART NAME: RETAINING PLATE
MATERIAL: CI
NO. REQ.: 2
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PART NAME: SLOW SPEED SHAFT
MATERIAL: SAE 4320
NO. REQ.: 1
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PART NAME: WORM GEAR
MATERIAL: PHOSPHOR BRONZE
NO. REQ.: 1
SPUR GEAR DATA
DIAMETRAL PITCH
NUMBER OF TEETH
PRESSURE ANGLE
PITCH DIAMETER
BASE CIRCLE DIAMETER
CIRCULAR PITCH
CIRCULAR THICKNESS
ROOT DIAMETER
8
27
20
4.219
4.523
.491
.246
3.906


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PART NAME: MOTOR ADAPTOR
MATERIAL: CI
NO. REQ.: 1
Figure 20.64
Gear reducer (Continued)
1027
ber28376_ch20.indd 1027 1/2/08 3:23:31 PM
R

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PART NAME: HIGH SPEED SHAFT
MATERIAL: SAE 4320
NO. REQ.: 1
WORM GEAR DATA
NUMBER OF THREADS
PRESSURE ANGLE
PITCH DIAMETER
LEAD RIGHT HAND
LEAD ANGLE
ADDENDUM
WHOLE DEPTH
CHORDAL THICKNESS
INNER DIAMETER
OUTER DIAMETER
5
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PART NAME: BEARING CAP
MATERIAL: CRS
NO. REQ.: 1
Figure 20.64
Gear reducer (Continued)
1028
ber28376_ch20.indd 1028 1/2/08 3:23:31 PM
1
2
3
4
5
6
7
8
9
10
PLATE
LID
DOOR SLIDER
DOOR
ITEM QTY NAME DESCRIPTION
STEEL
CLR PLASTIC
STEEL
STEEL
BODY
RETAINER
CONNECTOR
PIN RETAINER
PIN
BACKING PLATE
1
1
1
1
1
1
1
2
1
1
10
9
8
7
6
5
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3
2
1
PLASTIC
STEEL
PLASTIC
STEEL
PLASTIC
PLASTIC CD-ROM CAROUSEL
Figure 20.65
CD-ROM carousel
1029
ber28376_ch20.indd 1029 1/2/08 3:23:31 PM


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DETAIL A
DETAIL C

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PART NAME: CONNECTOR
PART NAME: PLATE
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Figure 20.65
CD-ROM carousel (Continued)
1030
ber28376_ch20.indd 1030 1/2/08 3:23:31 PM

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PART NAME: PIN
PART NAME: PIN RETAINER
PART NAME: DOOR SLIDER
PART NAME: DOOR
PART NAME: BACKING PLATE
R
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Figure 20.65
CD-ROM carousel (Continued)
1031
ber28376_ch20.indd 1031 1/2/08 3:23:31 PM
R
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D DETAIL A
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TOP VIEW PROFILE VIEW
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Figure 20.65
CD-ROM carousel (Continued)
1032
ber28376_ch20.indd 1032 1/2/08 3:23:31 PM
HEX HEAD BOLT
SPACER
ITEM QTY NAME DESCRIPTION
.25-20UNC X 3.00
STEEL
CENTER PIN
END PLATE
DISK
SUPPORT PIN
HEX NUT
1
4
2
2
1
4
4
1
2
3
4
5
6
7
STEEL
STEEL
STEEL
STEEL
.25-20UNC
5
6
1
2
3
4
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7
FIXTURE ASSEMBLY
Figure 20.66
Fixture assembly
1
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PART NUMBER: 1
MATERIAL: STEEL
PART NUMBER: 4
MATERIAL: STEEL
PART NUMBER: 3
MATERIAL: STEEL
PART NUMBER: 6
MATERIAL: STEEL
PART NUMBER: 5
MATERIAL: STEEL


1
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Figure 20.66
Fixture assembly (Continued)
1034
ber28376_ch20.indd 1034 1/2/08 3:23:32 PM
CHAPTER 20 Working Drawings 1035
The following classic problems were taken from Engi-
neering Drawing & Graphic Technology, 14th Edition, by
Thomas E. French, Charles J. Vierck, and Robert Foster.
1. Make an assembly drawing in section. The bracket
is cast iron, the wheel is cast steel, the bushing is
bronze, and the pin and taper pin are steel. Scale:
full size.
1a. Make a drawing of the bracket with one view in
section. Material is cast iron. Scale: full size.
1b. Make a drawing of the wheel with one view in sec-
tion. Material is cast steel. Scale: full size.
2. Make an assembly drawing in section. The assem-
bly comprises two cast-iron brackets, two bronze
bushings, steel shaft, cast-steel roller, and cast-iron
base. The bushings are pressed into the roller, and
the shaft is drilled for lubrication. Scale: full size.
2a. Make a drawing of the roller and bushing assembly
that gives one view in section. See Problem 2 for
materials. Scale: full size.
The problems that are given in this group have been
arranged as complete exercises in making a set of work-
ing drawings. Remember that the dimensions given on
the pictorial views are to be used only to obtain distances
of information needed. In some cases the data needed
for a particular part may have to be obtained from the
mating part.
The detail drawings should be made with each part
on a separate sheet. Drawings of cast or forged parts may
be made in the single-drawing or the multiple-drawing
system.
The assembly drawing should include any necessary
dimensions, such as number, size, and spacing of mount-
ing holes that might be required by a purchaser or needed
for checking with the machine on which a subassembly is
used.
3. Make a complete set of working drawings for the
antivibration mount.
4. Make a complete set of drawings for pivot hanger,
including detail drawings, assembly drawing, and
parts list. All parts are steel. This assembly consists
of a yoke, base, collar, and standard parts.
5. Make a complete set of drawings for pump valve.
The valve seat, stem, and spring are brass; the disk
is hard-rubber composition. In operation, pressure
of a fuid upward against the disk raises it and al-
lows fow. Pressure downward forces the disk tighter
against the seat and prevents fow.
Cl a s s i c P r o b l e ms
Problem 1
Metric sliding-door guide
ber28376_ch20.indd 1035 1/2/08 3:23:32 PM
Problem 2
Bell-roller support
Problem 3
Antivibration mount
1036
ber28376_ch20.indd 1036 1/2/08 3:23:34 PM
Problem 4
Pivot hanger
Problem 5
Pump valve
1037
ber28376_ch20.indd 1037 1/2/08 3:23:35 PM
1038 PART 4 Standard Technical Graphics Practices
3-D Solid Models for Assembly, Working Drawings and Design Verication
ObjectiveThe multiview and pictorial assembly
sketches and models in this section are intended to be
used to construct fully constrained 3-D solid part mod-
els and product assemblies. Rendered models, photos,
and parts lists are included with sketches to help in
visualizing and planning product modeling and as-
sembly. Selected solid modeling problems from Chap-
ters 10, 13, and 16 designated FOR ASSEMBLY
are included in some of the following 3-D assembly
model assignments.
Nominal DimensionsAssembly and part sketches typi-
cally are dimensioned by nominal size only. To achieve
manufacturing realism, calculation of appropriate tol-
erances, fts, and clearances will be required. Chapters
in this text on general dimensioning, geometric dimen-
sioning and tolerances, as well as appropriate appendi-
ces are recommended for reference.
Use of AppendicesWhere noted on sketches, refer to
the Appendix section of this text to verify thread spec-
ifcations, standard fasteners, as well as other stan-
dardized part information.
Your Solid Modeling SoftwareAny available para-
metric solid modeling software may be used for these
problems. For assembly of existing parts, determine
the key base part and use appropriate assembly con-
straints when creating 3-D assemblies. For bottom-up
part modeling of individual parts, apply construction
or datum plane set up as assigned to create part bodies
using standard extrusion, revolution, or lofting meth-
ods. For top-down modeling, plan your datum plane
layout in assembly mode for part building. Apply 3-D
features, such as holes, fllets, chamfers, ribs, thin wall
operations as required to create a logical, easy to edit
history tree. Use the fnished part and assembly model
to generate associated multiview documentation con-
taining appropriate drawing views (i.e., front, top, right
side, isometric). If assigned, make parametric changes
to part model fles and use these changes to update the
associated multiview documentation.
On-Line Manufacturers PartsFor standard parts,
such as threaded screws, bolts, washers, spacers, bush-
ings, and O-rings, many manufacturers furnish 3-D
CAD models of their products online. Where possible,
identify and download standard parts in order to save
modeling time. Use online searches to investigate the
availability of manufacturers 3-D part models. Deter-
mine whether they are available in a format that is com-
patible with your solid modeling software.
1: HITCH MOUNTProduct
4: UTILITY FAUCETProduct 5: ROBOTIC ARMConcept
Model
2: MATERIAL PUNCHConcept
Model
3: ENGINEConcept Model
ber28376_ch20.indd 1038 1/2/08 3:23:37 PM
Assembly 1: TRAILER HITCH MOUNTReverse Engineer from Product
Hitch Mount Photo & Parts List
Figure 20.67
Trailer hitch mountreverse engineer from product
Sketch for Part Number 1: HITCH MOUNT
1039
ber28376_ch20.indd 1039 1/2/08 3:23:39 PM
Sketch for Part Number 2: BALL Sketch for Part Number 3: HITCH PIN
Figure 20.67
Trailer hitch mountreverse engineer from product (Continued)
Sketch for Part Number 4: PIN LOCK
1040
ber28376_ch20.indd 1040 1/2/08 3:23:44 PM
1041
Sketch for Part Number 5: HEX NUT Sketch for Part Number 1: HITCH PIN
Figure 20.67
Trailer hitch mountreverse engineer from product (Continued)
Exploded and Assembled Model of Trailer Hitch Mount
ber28376_ch20.indd 1041 1/2/08 3:23:47 PM
Assembly 2: MATERIAL PUNCHConcept for Initial Design Model (METRIC mm)
Concept Sketch
Figure 20.68
Material punchinitial concept design model
Design Refnement
1042
ber28376_ch20.indd 1042 1/2/08 3:23:50 PM
1043
Parts List
Figure 20.68
Material punchinitial concept design model (Continued)
Sketch for Part Number 1: PUNCH BASE
ber28376_ch20.indd 1043 1/2/08 3:23:51 PM
Sketch for Part Number 2: PUNCH SLIDE
Figure 20.68
Material punchinitial concept design model (Continued)
Sketch for Part Number 3: HAND LEVER
1044
ber28376_ch20.indd 1044 1/2/08 3:23:53 PM
Figure 20.68
Material punchinitial concept design model (Continued)
Sketch for Part Number 4: HAND BAR
Sketch for Part Number 5: PUNCH LEVER
Sketch for Part Number 6: PUNCH PLATE
1045
ber28376_ch20.indd 1045 1/2/08 3:23:55 PM
Sketch for Part Number 7: RECEIVER PLATE
Sketch for Part Number 8: PIN - 45
Figure 20.68
Material punchinitial concept design model (Continued)
Sketch for Part Number 9: PIN - 30
1046
ber28376_ch20.indd 1046 1/2/08 3:23:58 PM
1047
Sketch for Part Number 10: PIN SCREW
Exploded Assembly Model
Figure 20.68
Material punchinitial concept design model (Continued)
Operational Test Assembly Model: Open and Closed Positions
ber28376_ch20.indd 1047 1/2/08 3:24:02 PM
Figure 20.69
Engine modelworking concept for block, pistons, and crankshaft
Assembly 3: ENGINE MODELConcept for 3-Cylinder Model (METRIC mm)
Concept Sketch and Parts for Virtual Engine Assembly
1048
ber28376_ch20.indd 1048 1/2/08 3:24:05 PM
1049
Figure 20.69
Engine modelworking concept for block, pistons, and crankshaft (Continued)
Sketch for Part Number 1: ENGINE BLOCK
ber28376_ch20.indd 1049 1/2/08 3:24:07 PM
Figure 20.69
Engine modelworking concept for block, pistons, and crankshaft (Continued)
Sketch for Part Number 2: CRANK SHAFT
1050
ber28376_ch20.indd 1050 1/2/08 3:24:09 PM
1051
Sketch for Part Number 3: PISTON
Figure 20.69
Engine modelworking concept for block, pistons, and crankshaft (Continued)
Sketch for Part Number 4: CONNECTING ROD
ber28376_ch20.indd 1051 1/2/08 3:24:11 PM
Sketch for Part Number 5: PISTON PIN
Figure 20.69
Engine modelworking concept for block, pistons, and crankshaft (Continued)
Operational Test Assembly Model: Working Crankshaft and Pistons in Engine Block
1052
ber28376_ch20.indd 1052 1/2/08 3:24:14 PM
1053
Figure 20.70
Utility faucetreverse engineer from product
Assembly 4: UTILITY FAUCETReverse Engineer from Product
Utility Faucet Product Photo, Parts Listing and Exploded Views
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Sketch for Part Number 1: FAUCET BASE
Figure 20.70
Utility faucetreverse engineer from product (Continued)
Sketch for Part Number 2: SPOUT
1054
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1055
Sketch for Part Number 3: HANDLE
Figure 20.70
Utility faucetreverse engineer from product (Continued)
Sketch for Part Number 4: LOCK RING Sketch for Part Number 5: O-RING
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Sketch for Part Number 6: SCREW-HANDLE
Sketch for Part Number 7: HOT-COLD BUTTON
Figure 20.70
Utility faucetreverse engineer from product (Continued)
Sketch for Part Number 8: NOZZLE Sketch for Part Number 9: RING-FILTER
1056
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1057
Sketch for Part Number 10: FILTER-SCREEN Sketch for Part Number 11: SPACER
Figure 20.70
Utility faucetreverse engineer from product (Continued)
Final Assembly Model
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Assembly 5: ROBOTIC ARMConcept for Initial Design Model
Figure 20.71
Robotic armconcept for initial design model
Concept Sketch, Parts Listing and Exploded Parts View of Robotic Arm
1058
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Sketch for Part Number 1: BASE E-01
Figure 20.71
Robotic armconcept for initial design model (Continued)
Sketch for Part Number 2: ARM E-01
1059
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Sketch for Part Number 3: ARM E-02
Sketch for Part Number 4: SLIDING TUBE
Figure 20.71
Robotic armconcept for initial design model (Continued)
Sketch for Part Number 5: VACUUM CONNECTOR
1060
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Sketch for Part Number 6: VACUUM CUP
Sketch for Part Number 7: BASE CAP
Figure 20.71
Robotic armconcept for initial design model (Continued)
Sketch for Part Number 8: ELBOW CAP
1061
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1062
Sketch for Part Number 9: VACUUM CAP
Figure 20.71
Robotic armconcept for initial design model (Continued)
Sketch for Part Number 10: CAP SCREW
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1063
Figure 20.71
Robotic armconcept for initial design model (Continued)
Sample Position Settings for Assembled Robotic Arm
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