Industrial Heat Tracing Systems Component Selection Guide (Raychem)

Industrial Heat-Tracing Systems
Component Selection Guide

R
JBM-100
Power connection/splice/tee
JBS-100
Power connection
T-100
Tee or splice connection
E-100
End seal
E-100-L
Lighted end seal
sg5241.qxd 11/9/98 1:36 PM Page 1
Introduction
This guide is designed for the selection of connection components, controls, and accessories for use with
Raychem BTV, QTVR, XTV, and KTV self-regulating heating cables. Before using this guide, select the
appropriate heating cable using the Heat-Tracing Design Guide (H51149) or TraceCalc design software.
This guide does not cover component selection for LBTV, VL, and AutoSense M-wire heating cables.
Contact your local Raychem representative for assistance in selecting components for these products.
System approvals, warranty, and performance require the use of Raychem-specified components. Be sure to
use the correct Raychem components for your application and do not substitute parts.
Products in this guide are suitable for use in both ordinary and Division 2 hazardous locations. For Divi-
sion 1 hazardous locations, a separate selection guide is available (H56075).
Raychem offers a wide range of other heating products for the industrial market, including mineral-insulated
cables, tank heating pads, long-line heating cables, and plantwide monitoring and control systems. Contact
your local Raychem representative for additional information.
Raychem requires ground-fault protection for all Raychem heating cables. A list of ground-fault protection
devices is included in the selection guide.
Contents
System Overview 1
Pipe-Tracing Components 2
Tank-Tracing Components 3
ControlsOrdinary Areas 4
ControlsHazardous Areas 5
Ground-Fault Equipment Protection Devices 6
Accessories 7
Heat-Tracing System Worksheet 10
Data Sheets 11
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1
System Overview
Typical Heat-Tracing System
The typical heat-tracing system consists of the components shown in the schematic below. All of the
components work together to provide a safe and reliable heat-tracing system that is easy to install and
maintain.
The self-regulating heating cable is cut to length at the job site and attached to the piping or tank surface
with glass tape. A power connection kit is used to connect power to one end of the heating cable. An end
seal kit is used to seal the other end of the heating cable. Splice and tee kits are used as necessary to
connect two or three heating cables together. The heating cable may be controlled automatically by
electromechanical or electronic thermostats, which sense either ambient or pipe temperature.
Power connection T-Connection End seal
End seal
Thermostat
Additional Information
Design literature, data sheets, and installation instructions supplement the information in this selection
guide. These documents are available from your local Raychem representative, from Raychems Fax-On-
Demand system (800-329-4494), and from Raychems Web site (www.raychem.com).
sg5241.qxd 11/9/98 1:36 PM Page 1
Pipe-Tracing Components
2
Catalog Raychem part
Description number number
Components
Power connection
Single heating cable JBS-100-A 085947-000
Single heating cable JS-100-A 166639-000
(user-supplied
junction box)
Multiple heating cables (1, 2, or 3) JBM-100-A 179955-000
Splice connection
Above insulation T-100 447379-000
Below insulation PMKG-LS 045551-000
Tee connection
Above insulation T-100 447379-000
Below insulation PMKG-LT 848907-000
End seal
Above insulation E-100-A 046567-000
Above insulation, E-100-L1-A (100120 V) 583377-000
with light E-100-L2-A (200277 V) 478767-000
Below insulation PMKG-LE 982199-000
Accessories
Attachment tape and labels (see Accessories, pages 8 and 9)
Controls
Thermostat (see Controls, pages 4 and 5)
M F G B Y B A R K S D A L E I N C . F O R
RA M C - 1 BL I N E S E N S I N G T H E R M O S T A T
2 2 A M P S @ 1 2 5 , 2 5 0 & 4 8 0 V A C N E M A 4 X
S W I T C H T Y P E S P - D T
S E T P O I N T : 4 0 F ( 5 C ) D E C R E A S I N G
C h e m e l e x D i v i s i o n R a y c h e m C o r p o r a t i o n M e n l o P a r k , C A 9 4 0 2 5 - 1 1 6 4
RL I S T E D T E M P . M O .& R E G . E Q U I P .
1
1
2
3
4
6
5
2
4
5
3
6
JBM-100-A
JBM-100
PMKG-LS
T-100
T-100
E-100
E-100-L
PMKG-LT
PMKG-LE
JS-100-A
JBS-100-A
sg5241.qxd 11/9/98 1:36 PM Page 2
Tank-Tracing Components
3
MFG BY BARKSDALE INC. FOR

RAMC-1B
LINE SENSING THERMOSTAT
22 AMPS @ 125, 250 & 480 VAC NEMA 4X
SWITCH TYPE SP-DT
SETPOINT: 40F (5C) DECREASING
Chemelex Division Raychem Corporation Menlo Park, CA 94025-1164
R LISTED TEMP. MO. & REG. EQUIP.

R

HJUIUTRE
7
2
1
5 3
4
6
E-100-L E-100
Catalog Raychem part
Description number number
Components
Power connection JBS-100-A 085947-000
Support bracket SB-100-T 279613-000
Splice connection PMKG-LS 045551-000
End seal
Below insulation PMKG-LE 982199-000
Above insulation E-100-A 046567-000
Above insulation, E-100-L1-A, 100120 V 583377-000
with light E-100-L2-A, 200277 V 478767-000
Accessories
Aluminum tape AT-180 158139-000
Labels (see Accessories, page 9)
Controls
Thermostat (see Controls, pages 4 and 5)
Note: RHS tank heating pads are also available for tank-heating applications on metal and plastic tanks.
Contact your Raychem representative for further information.
1
2
3
4
5
6
7
sg5241.qxd 11/9/98 1:36 PM Page 3
4
ControlsOrdinary Areas
Ambient-sensing thermostats
Catalog No. Part No. Description
AMC-F5 031661-000
AMC-1A 573977-000
RAYSTAT- 178917-000
ECO-01
Line-sensing thermostats
AMC-F5 031661-000
AMC-1B 943533-000
AMC-2B 042817-000 Set point range:
25F to 325F (4C to 163C).
Double-pole, 22 A. NEMA 4X.
R
AMC-2B
22 AMPS @ 125, 250 & 480 VAC NEMA 4X
SWITCH TYPE SP-DT
R
LISTED
TEMP. MO.
& REG. EQUIP.
Set point range:
25F to 325F (4C to 163C).
Single-pole, 22 A. NEMA 4X.
R
AMC-1B
22 AMPS @ 125, 250 & 480 VAC NEMA 4X
SWITCH TYPE SP-DT
R
LISTED
TEMP. MO.
& REG. EQUIP.
Fixed 40F (4.4C) set point for
freeze protection applications.
MFD BY BARKSDALE CONTROLS FOR
R
A
M
C
-F5
FIXED SET POINT THERMOSTAT
22 AMPS @ 125, 250 & 480 VAC NEMA 4X
SWITCH TYPE SPST
R LISTEDTEMP. MO.
& REG. EQUIP.
Electronic, energy-saving freeze
protection controller. ON below 40F
(4.4C). Single-pole control relay
rated 3 A. External contactor required.
NEMA 4X.
4 1 2 3 4 5 6 7
0 1 2 3 4 5 6 78 9 ALARM
TMIN
STATU
WHT WHT RED RTD2
Pipe Temp
Ambient Temp WHT WHT RED
+
RTD2
Set point range:
15F to 140F (9C to 60C).
R
AMC-1A
AMBIENT SENSING THERMOSTAT
22 AMPS @ 125, 250 & 480 VAC NEMA 4X
SWITCH TYPE SP-DT
R
LISTED
TEMP. MO.
& REG. EQUIP.
Fixed 40F (4.4C) set point for
freeze protection applications.
MFD BY BARKSDALE CONTROLS FOR
R
A
M
C
-F5
FIXED SET POINT THERMOSTAT
22 AMPS @ 125, 250 & 480 VAC NEMA 4X
SWITCH TYPE SPST
R LISTEDTEMP. MO.
& REG. EQUIP.
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5
ControlsHazardous Areas
Ambient-sensing thermostats
AMC-1H 889067-000
Line-sensing thermostats
E507S-LS 625725-000
E507S-2LS 257301-000
RAYSTAT-EX-03-A 453609-000
MONITRACE 716381-000 Single-circuit electronic controller.
Range: 40F to 999F (40C to
537C). Double-pole solid-state
switch rated 30 A, 277 V. NEMA 4X.
Integral ground-fault equipment
protection. Temperature and current
display and alarms. Diagnostic tests.
Electronic line-sensing thermostat.
Set point range:
32F to 930F (0C to 499C).
Double-pole, 16 A. NEMA 4X.
[Available January 1999]
Set point range:
25F to 325F (4C to 163C).
Double-pole, 22 A. NEMA 4, 7, 9.
MFG BY BARKSDALE CONTROLS FOR
R

Chemelex
E507S-2LS
LINE-SENSING THERMOSTAT
Raychem Corporation Menlo Park, CA 94025-1164
W50- 7S- LS i s f or use wi t h RMI and Aut o- Trace, BTV, QTVR, XTV & KTV
heat i ng cabl es, f or det ai l s see Chemel ex Drawi ngs No. 905419- A
CAUTI ON: KEEP COVER TI GHT WHI LE CI RCUI TS ARE LI VE.
DI SCONNECT SUPPLY CI RCUI TS BEFORE OPENI NG.
ALL CONDUI TS ENTERI NG OR LEAVI NG ENCLOSURE MUST BE
SEALED WI THI N 18 I NCHES OF ENCLOSURE WI TH LI STED
SEAL OFF FI TTI NGS. ATTENTI ON: GARDER LE COUVERCLE
BI EN FERM E LORSQUE LES CI RCUI TS SONG SOUS
TENSI ON, COUPER LE CI RCUI T AVANT
D' ENLEVER LE COUVERCLE.
EXPLOSI ON PROOF
ENCLOSURE
THERMOSTAT FOR
HAZARDOUS LOCATI ONS
CLASS I , GROUPS B, C, D
CLASS I I , GROUPS E, F, G
EXPLOSI ON PROOF
ENCLOSURE
THERMOSTAT FOR
CLASS I I I
TEMP. RANGE: 25F TO 325F
(-4C TO 163C)
NEMA 4, 7, 9 - STAINLESS
STEEL CAPILLARY
R LISTED 355S
LR 34556
F M
APPROVED (SEE NOTE 1)
Set point range:

25F to 325F (4C to 163C).
Single-pole, 22 A. NEMA 4, 7, 9.
EXPLOSI ON PROOF
ENCLOSURE
THERMOSTAT FOR
EXPLOSI ON PROOF
ENCLOSURE
THERMOSTAT FOR
CLASS I I I
(-9C TO 60C)
STEEL CAPILLARY
R LISTED 355S
LR 34556
F M
APPROVED
(SEE NOTE 1)
Set point range:

15F to 140F (9C to 60C).
Single-pole, 22 A. NEMA 4, 7, 9.
EXPLOSI ON PROOF
ENCLOSURE
THERMOSTAT FOR
EXPLOSI ON PROOF
ENCLOSURE
THERMOSTAT FOR
CLASS I I I
(-9C TO 60C)
STEEL CAPILLARY
R
LISTED 355S
LR 34556
F M
APPROVED
(SEE NOTE 1)
Note:
All controls listed on this page
(except MoniTrace 1000 and
RAYSTAT-EX-03-A) are approved
for use in the following areas:
Class I, Div. 1 and 2,
Groups B, C, D
Class II, Div. 1 and 2,
Groups E, F, G
Class III
Note:
MoniTrace 1000 and
RAYSTAT-EX-03-A are approved
for use in the following areas:
Class I, Div. 2,
Groups A, B, C, D
Groups E, F, G
Class III
1000
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6
Ground-Fault Equipment Protection Devices
All Raychem heating cables must be installed with electrical protection in accordance with local codes and practices.
Ground-Fault Circuit Breaker Selection Table
The following breakers are available from your local Raychem representative:
Bolt-on Style
Manufacturer Square D Cutler Hammer (Westinghouse) Raychem TraceGuard*
Voltage (amps) 120 208/240** 120 208/240** 277
15 QOB115EPD QOB215EPD QBGFEP1015 QBGFEP2015 EHB14015EPD
40 QBGFEP2040 EHB14040EPD
50 QBGFEP2050 EHB14050EPD
Panelboard NQOD NQOD POW-R-LINE 1 POW-R-LINE 1 NEHB
Plug-on Style
Manufacturer Square D Cutler Hammer (Westinghouse) Raychem TraceGuard*
Voltage (amps) 120 208/240** 120 208/240** 277
15 QO115EPD QO215EPD QPGFEP1015 QPGFEP2015
40 QPGFEP2040
50 QPGFEP2050
Panelboard QO Load Center QO Load Center POW-R-LINE 1 POW-R-LINE 1
Padlock attachment*** QO1PA GF12PA QLPB123PL QLPB123PL GFPOHPA-EH
* Raychems TraceGuard 277 circuit breaker is manufactured by Square D.
** Two-pole ground-fault breakers require 120 volts to power the internal electronics. 240-volt delta systems without a 120-volt neutral reference will require an
additional transformer to provide the reference.
*** Padlocks are required to comply with NEC section 427-55(a) if the circuit breaker is utilized as a disconnecting means.
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7
Accessories
Cold-applied core sealer
CS-100-A 232949-000
Single-entry transition kit
JS-100-A 166639-000
Gland entry kit
C75-100-A 000539-000 A NEMA 4X-rated gland kit used to transition
heating cables into a junction box when making
connections off of a pipe or tank. It may be used
for power, splice, or tee connections. The
C75-100-A is for use with Raychem BTV,
QTVR, XTV, KTV,
1
and LBTV2-CT
2
self-
regulating heating cables. The kit does not
include the junction box, flexible tubing, or
tape, which are required to make a complete
connection.
1
For KTV only, order PMK-GP-10 grommet
(P/N 700823).
2
For LBTV2-CT only, order HCS-100-A heat-shrink
core sealer (P/N 257649) and PMK-GK-10 grommet
(P/N 222724).
Junction Box Stand
Junction box stand for use with Raychem
BTV, QTVR, XTV, and KTV self-regulating
heating cables. A separate customer-
supplied NEMA 4X junction box is
required.
Heating Cable Connection Insulator
Replacement cold-applied core sealer for
Raychem BTV, QTVR, XTV, and KTV
heating cables.
Kit Contents
Item Description
A Stand assembly
B Conduit drain
C Cleaning tissue
D Adapter for small pipes
E Cable tie
F Green/yellow tube
G CS-100 cold-applied core sealer
H JS-100 transition
I 1" locknut
J Terminal block
Kit Contents
Item Description
A Red grommet
B Gland with threaded inserts
C Gland with screws
D Gland gasket
E Locknut
F Green/yellow heat-shrinkable tube
G CS-100 core sealer
H Terminal block
A
B
C
D
G
H
E
F
A
B
C
D
H
G
I
J
F
E
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8
Accessories
Attachment products
GT-66 C77220-000
GS-54 C77221-000
AT-180 158139-000
CT-CABLE-TIE C77261-000
Pipe Straps
PS-01 C77211-000 1/41 in (625 mm)
PS-03 C77212-000 13 in (2575 mm)
PS-10 C77213-000 310 in (75250 mm)
PS-20 C77216-000 1020 in (250500 mm)
Used to secure connection
components and brackets
to pipes. Order by pipe diameter,
as follows:
Plastic cable ties (100 per box) offer
an alternative method of attaching
heating cable to pipes up to 3 in
(75 mm) in diameter.
180-ft (55-m) roll of aluminum
tape for attaching heating cables
and thermostat sensors to pipes
and tanks.
54-ft (16.5-m) roll of glass tape for
attaching heating cable to pipe. For
stainless steel pipes and for any
installation below 40F.
66-ft (20-m) roll of glass tape for
attaching heating cable to pipe.
Not for stainless steel pipes or
for installation temperatures
below 40F.
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9
Accessories
Labels
ETL-ENGLISH C77203-000
Brackets, Adapters
SB-100-SP 800679-000
SB-100-T 279613-000
UMB 263757-000
BCK-35 C77215-000
JB-SB-25 471139-000 Stainless steel mounting bracket for
RAYSTAT-EX-03-A thermostat.
Thermostat bulb clamp kit for
attaching thermostat bulb to
tank wall.
Universal mounting bracket for
mounting thermostats and other
equipment on a pipe.
Bracket for mounting JBS-100, E-100,
and E-100-L on a tank surface.
Adapter for mounting E-100, E-100-L,
JBS-100, and JS-100 connection
components on 1-in (25-mm) and
smaller pipes (included in kits
mentioned).
Electric-traced label for identifying
traced pipes and tanks.
ELECTRIC
TRACED
R
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10
Heat-Tracing System Worksheet
Product Catalog Number Quantity Required
Step 1:
Select heating cable. ft
Select appropriate heating cable for application. To aid in
component selection, list:
Pipe length
Pipe size
Pipe material
Step 2:
Select system components.
Junction box ea.
Splice kit ea.
Tee kit ea.
End seal kit ea.
Select accessories.
Support bracket ea.
Tape ea.
Labels ea.
Select controls.
Thermostat to suit application ea.
Step 3:
Contact your local Raychem representative
to place your order.
sg5241.qxd 11/9/98 1:36 PM Page 10
11
Data Sheets
Data sheets with detailed product specifications are provided for the
following components:
JBS-100 Single-entry power connection with junction box
JBM-100 Multiple-entry power/splice/tee connection with junction box
T-100 Splice or tee connection kit
E-100 High-profile end seal
E-100-L High-profile end seal with light
sg5241.qxd 11/9/98 1:36 PM Page 11
R
Single-entry power connection
with junction box
JBS-100
The JBS-100 kit is designed to connect power to one
Raychem BTV, QTVR, XTV, or KTV self-regulating
heating cable and is approved by FM, CSA, and PTB
for use in hazardous locations.
The JBS-100 integrates the functions of both
connection kits and insulation entries. The rugged
stand protects the heating cable and allows for up to
100 mm (4") of thermal insulation.
The new core sealing boot does not require a heat
gun or torch for the installation (no hot work permit
necessary). The noncuring sealant in the boot allows
easy installation and facilitates maintenance.
Innovative cage clamp terminals from WAGO provide
fast installation and safe, reliable, maintenance-free
operation.
Compared to existing systems, this connection kit
significantly reduces installation time.
The kit is offered in three versions, customized for
local installation. Each kit contains all the necessary
materials for a complete installation except for the
pipe straps, which must be ordered separately.
JBS-100-A JBS-100-E JBS-100-EP

Description
Kit contents
Note: Order appropriate
pipe strap separately
(two straps per kit).
Approvals
1 junction box with terminals
1 stand
1 core sealer
1 braid insulator
1 3/4" conduit drain
1 adapter for small pipes
1 stand
1 core sealer
1 braid insulator
1 M25 gland for power cable
817 mm in diameter
1 M25 stopping plug
1 junction box with terminals, earth
plate, and stud
1 stand
1 core sealer
1 braid insulator
1 M25 stopping plug
This kit is for use in North America
and has one through-hole for use
with 3/4" conduit. A conduit drain is
provided to prevent condensate from
collecting in the box.
This kit is for use in Europe and pro-
vides two M25 threaded entries, one
stopping plug, and one plastic power
cable gland.
vides two M25 threaded entries, an
earthing plate, and an external earth-
ing stud. It is designed for use with
armored cables.
JBS-100-A JBS-100-E
Hazardous Locations
F M
APPROVED
Class I, Div. 2,
Groups B, C, D
Groups E, F, G
Class III
II 2 G EEx e II
PTB 97 ATEX 1058 U
II 2 G EEx e II
PTB 97 ATEX 1058 U
F M
APPROVED
CLI, ZN1, AEx e IIC
sg5241.qxd 11/9/98 1:36 PM Page 12
JBS-100-A JBS-100-E JBS-100-EP
Dimensions (nominal)
Raychem product specifications
Heating cable capability BTV-CR, BTV-CT, QTVR-CT, XTV-CT, KTV-CT
Ingress protection NEMA Type 4X IP67 IP67
Entries 1 x 3/4" 2 x M25 2 x M25
Min. installation temperature 40F (40C) 40F (40C) 40F (40C)
Min. usage temperature 60F (75C) 60F (75C) 60F (75C)
Max. pipe temperature 420F (215C) 420F (215C) 420F (215C)
Terminals WAGO 284 series (EEx e) WAGO 284 series (EEx e) WAGO 284 series (EEx e)
2 line, 1 ground 1 phase, 1 neutral, 1 earth 1 phase, 1 neutral, 1 earth
Max. conductor size 8 AWG stranded 10 mm
2
stranded, 10 mm
2
solid 10 mm
2
stranded, 10 mm
2
solid
Max. operating voltage 277 Vac 277 Vac 277 Vac
Max. continuous operating current 50-A heating cable circuit 50-A heating cable circuit 50-A heating cable circuit
Deluge testing Passed Passed Passed
Shell UK requirements Shell UK requirements Shell UK requirements
Materials of construction
Enclosure, lid, and stand Electrostatic-charge-resistant Electrostatic-charge-resistant Electrostatic-charge-resistant
glass-filled engineering glass-filled engineering glass-filled engineering
polymers, black polymers, black polymers, black
Lid screws Stainless steel Stainless steel Stainless steel
Lid gasket Silicone rubber Silicone rubber Silicone rubber
Earth continuity plate N/A N/A Steel, zinc plated, and
yellow chromated
Ordering details
Part description JBS-100-A JBS-100-E JBS-100-EP
Raychem part number 085947-000 829939-000 158251-000
Weight 2.5 lb 1.2 kg 1.3 kg
4.7"
4.8"
3.6"
120 mm 4.7"
120 mm
90 mm
122 mm
120 mm
sg5241.qxd 11/9/98 1:36 PM Page 13
R
Multiple-entry power/splice/tee
connection with junction box
JBM-100
The JBM-100 kit is designed to splice, tee, or connect
power to as many as three Raychem BTV, QTVR, XTV,
or KTV self-regulating heating cables and is approved
by FM, CSA, and PTB for use in hazardous locations.
The JBM-100 integrates the functions of both
connection kits and insulation entries. The rugged
stand protects the heating cable and allows for up to
100 mm (4") of thermal insulation. The new core
sealing boot does not require a heat gun or torch for
the installation (no hot work permit necessary). The
noncuring sealant in the boot allows easy installation
and facilitates maintenance.
Innovative cage clamp terminals from WAGO provide
fast installation and safe, reliable, maintenance-free
operation.
Compared to existing systems, this connection kit
significantly reduces installation time.
The kit is offered in three versions, customized for
local installation. Each kit contains all the necessary
materials for a complete installation except for the
pipe straps, which must be ordered separately.
JBM-100-A
R
JBM-100-E
JBM-100-A JBM-100-E JBM-100-EP
Description
Kit contents
pipe strap separately
Approvals
1 stand
3 core sealers
3 braid insulators
1 3/4" conduit drain
1 stand
3 core sealers
3 braid insulators
1 M25 gland for power cable
817 mm in diameter
2 M25 stopping plugs
1 junction box with terminals, earth
continuity plate, and stud
1 stand
3 core sealers
3 braid insulators
2 M25 stopping plugs
This kit is for use in North America
and has two 3/4" through holes
for use with 3/4" conduit. Two stop-
ping plugs are supplied in the kit. A
conduit drain is provided to prevent
condensate from collecting in the box.
vides two M25 threaded entries, two
stopping plugs, and one plastic
power cable gland.
vides two M25 threaded entries, an
earthing plate, and an external earth-
ing stud. It is designed for use with
armored cables.
Hazardous Locations
F M
APPROVED
JBM-100-A JBM-100-E
Class I, Div. 2,
Groups B, C, D
Groups E, F, G
Class III
II 2 G EEx e II
PTB 98 ATEX 1021 U
II 2 G EEx e II
PTB 98 ATEX 1021 U
F M
APPROVED
CLI, ZN1, AEx e IIC
sg5241.qxd 11/9/98 1:36 PM Page 14
JBM-100-A JBM-100-E JBM-100-EP
Raychem product specifications
Ingress protection NEMA Type 4X IP66 IP66
Entries 2 x 3/4" 2 x M25 2 x M25
Min. installation temperature 40F (40C) 40F (40C) 40F (40C)
Min. usage temperature 60F (75C) 60F (75C) 60F (75C)
Max. pipe temperature 420F (215C) 420F (215C) 420F (215C)
Terminals WAGO 284 series (EEx e) WAGO 284 series (EEx e) WAGO 284 series (EEx e)
4 line, 2 ground 2 phase, 2 neutral, 2 earth 2 phase, 2 neutral, 2 earth
Max. conductor size 8 AWG stranded 10 mm
2
stranded, 10 mm
2
solid 10 mm
2
stranded, 10 mm
2
solid
Max. operating voltage 277 Vac 277 Vac 277 Vac
Max. continuous operating current 50-A heating cable circuit 50-A heating cable circuit 50-A heating cable circuit
Deluge testing Passed Passed Passed
Shell UK requirements Shell UK requirements Shell UK requirements
Enclosure, lid, and stand Electrostatic-charge-resistant Electrostatic-charge-resistant Electrostatic-charge-resistant
glass-filled engineering glass-filled engineering glass-filled engineering
polymers, black polymers, black polymers, black
Lid screws Stainless steel Stainless steel Stainless steel
Lid gasket Silicone rubber Silicone rubber Silicone rubber
Earth continuity plate N/A N/A Steel, zinc plated, and
yellow chromated
Ordering details
Part description JBM-100-A JBM-100-E JBM-100-EP
Raychem part number 179955-000 831519-000 986415-000
Weight 4.3 lb 1.9 kg 2.1 kg
4.7"
4.7"
3.5"
8.6" 220 mm 220 mm
120 mm
120 mm
90 mm
sg5241.qxd 11/9/98 1:36 PM Page 15
R
Splice or tee connection kit
T-100
The T-100 is an above-insulation splice or tee kit,
designed for use with up to three Raychem BTV,
QTVR, XTV, or KTV self-regulating heating cables. It
is approved by FM, CSA, and PTB for use in haz-
ardous locations.
The rugged stand protects the heating cable and
allows for up to 100 mm (4") of thermal insulation.
The new core sealing boot does not require a heat
gun or torch for the installation (no hot work permit
necessary). The noncuring sealant in the boot allows
easy installation and facilitates maintenance.
Compared to existing systems, the T-100 significantly
reduces installation and maintenance time and effort.
Each kit contains all the necessary materials for a
complete installation except for the pipe straps, which
must be ordered separately.
Description This kit is an above-insulation splice/tee,
appropriate for use worldwide with no
requirements for local customization.
Kit contents
pipe straps separately
Approvals
1 splice/tee enclosure and lid
1 stand assembly
3 core sealers
3 braid insulators
3 compression crimps
3 crimping insulating tubes
T-100
Hazardous Locations
F M
APPROVED
Class I, Div. 2, Groups B, C, D

Class II, Div. 1 and 2, Groups E, F, G
Class III
II 2 G EEx e II
PTB 98 ATEX 1020 U
F M
APPROVED
CLI, ZN1, AEx e IIC
sg5241.qxd 11/9/98 1:37 PM Page 16
Specifications
Ingress protection NEMA Type 4X/IP67
Min. installation temperature 40F (40C)
Min. usage temperature 75F (60C)
Max. pipe temperature 420F (215C)
Max. operating voltage 277 Vac
Max. continuous operating current 50-A heating cable circuit
Deluge testing Passed Shell UK requirements
Enclosure, lid, and stand Electrostatic-charge-resistant glass-filled
engineering polymers, black
Lid screws Stainless steel
Lid gasket Silicone rubber
Ordering details
Part description T-100
Raychem part number 447379-000
Weight 2.5 lb/1.2 kg
120 mm
4.7"
4.7"
3.6"
122 mm
90 mm
120 mm
4.7"
sg5241.qxd 11/9/98 1:37 PM Page 17
R
High-profile end seal
E-100
The E-100 is a NEMA 4X-rated end seal kit for
Raychem BTV, QTVR, KTV, and XTV heating cables.
Once installed, these end seals are easily reentered
for maintenance; the heating cable can be accessed
without removing the end seal.
Quick and easy to install
Installation is extremely fast and no grommet selec-
tion is required. All parts are captive and are correctly
positioned at the time of installation. The only tools
needed are a utility knife, wire cutters, and a screw-
driver; no heat source is required. To reduce the risk
of tampering, a tool-only reentry feature is offered.
Super sealed and corrosion resistant
The combination of compression grommet and O-
rings provides the E-100 with a complete water seal.
The heating-cable core and bus wires are insulated
and sealed separately from the braid by means of a
sealant-filled boot. The NEMA 4X-rated E-100 is
resistant to chemical and salt corrosion.
Exceptionally rugged
Using the latest in polymer technology, the E-100 is
designed for extreme durability during and after
installation. The E-100 meets or exceeds IEEE and
European Norm standards for impact resistance and
ruggedness.
Easy to locate
The high-profile E-100 end seal is mounted on the
pipe, and projects through the thermal insulation and
cladding for easy visibility. A brightly colored leash
holds the cap captive to the stand.
Reenterable
With the E-100 end seal, heating-cable bus wires and
grounding braid are easily accessed for voltage and
continuity checks. Simply unscrew the E-100 cap and
remove the reusable sealing boot; there is no need to
completely disassemble or remove the end seal.
Kit contents
pipe strap separately.
Approvals
1 end seal
1 end seal label
1 cable tie
Hazardous Locations
F M
APPROVED
Class I, Div. 2, Groups A, B, C, D

Class III
F M
APPROVED
CLI, ZN1, AEx e IIC
sg5241.qxd 11/9/98 1:37 PM Page 18
Dimensions
Specifications
Heating cable compatibility BTV-CR/-CT, QTVR-CT, XTV-CT, KTV-CT; not LBTV or M-wire
Ingress protection NEMA Type 4X, IP65
Materials High-performance glass-filled engineering polymers
Impact resistance 10 ft-lb at 22F (30C) (IEEE 515-5.1.6)
7 joules after 1 month thermal aging (EN 50 014-23.4.7.2)
Flammability IEEE 515-5.3.4
Dust exclusion IEC 529-5.6.2
Cable creepage FM 3820-5.2.5, EN 50 014-B.1.3
Tools required Wire cutters, utility knife, screwdriver
Max. thickness pipe insulation 4 in (100 mm)
Ordering details
High-profile end seal kit
Part description E-100-A
Weight 0.5 lb
Replacement sealing boots (5 per pack)
Part description E-100-BOOT-5/PACK
Weight 0.25 lb
1.75 in.
(45 mm)
6.70 in.
(170 mm)
sg5241.qxd 11/9/98 1:37 PM Page 19
R
High-profile end seal with light
E-100-L
The E-100-L is a high-profile end seal with a signal
light module. This unit is approved for use with most
Raychem heating cables and has worldwide approvals
for use in ordinary and hazardous areas. These rugged
end seals are resistant to impact, high temperatures,
and chemical and UV attack. Sealing is done sepa-
rately with O-rings and a sealant-filled boot.
The light module uses an array of super-bright LEDs
for excellent visibility and long life. The robust indus-
trial-grade electronics are encapsulated to reliably seal
out moisture and dust.
The light module can be retrofitted into previously
installed E-100 and PMK-RE end seals, and the light
module is replaceable.
Kit contents
pipe strap separately.
Approvals
1 end seal with lighted cap
1 end seal label
1 cable tie
Hazardous Locations
F M
APPROVED
Class I, Div. 2, Groups A, B, C, D

Class III
F M
APPROVED
CLI, ZN1, AEx e IIC
sg5241.qxd 11/9/98 1:37 PM Page 20
Dimensions
Specifications
Heating cable compatibility BTV-CR/-CT, QTVR-CT, XTV-CT, KTV-CT; not LBTV or M-wire
Ingress protection NEMA Type 4X, IP65
Min./max. ambient temperature 40F to 105F (40C to 40C)
Materials High-performance engineering polymers
Impact resistance IEEE 515 10 ft-lb at 40F (40C)
EN 50 014 7 joules
Light source Super-bright light emitting diodes (LEDs)
Light source power supply Linear (non-switching)
Power consumption < 2 watts
Electromagnetic compatibility Immunity Complies with EN 50 082-2:1995
Emissions Complies with EN 50 081-1:1991 (commercial and
light industrial classes) and meets requirements of
FCC, Part 15, Class B
Vibration IEC 68-2-6 20 m/s
2
, 10150 Hz
Shock IEC 68-2-27 500 m/s
2
, 11 ms
Tools required Wire cutters, utility knife, screwdriver, crimp tool
Max. thickness pipe insulation 4 in (100 mm)
Ordering details
Complete lighted end seal kit 100120 Vac* Red LEDs E-100-L1-A
(requires one pipe strap, not supplied) RPN 583377 (1.3 lb)
200277 Vac* Red LEDs E-100-L2-A
RPN 478767 (1.3 lb)
Replacement/retrofit lighted end seal kit 100120 Vac* Red LEDs E-100-LR1-A
(for use with existing PMK-RE or E-100) RPN 552225 (0.9 lb)
200277 Vac* Red LEDs E-100-LR2-A
RPN 874485 (0.9 lb)
*Voltage tolerance: 10%, 50/60 Hz
7.75 in.
(197 mm)
2.6 in.
(66 mm)
sg5241.qxd 11/9/98 1:37 PM Page 21
AutoSense, MoniTrace, Raychem, RayStat, TraceCalc, and TraceGuard are trademarks of Raychem Corporation.
All information, including illustrations, is believed to be reliable. Users, however, should independently evaluate the
suitability of each product for their application. Raychem makes no warranties as to the accuracy or completeness of the
information, and disclaims any liability regarding its use. Raychems only obligations are those in the Raychem Standard
Terms and Conditions of Sale for this product, and in no case will Raychem be liable for any incidental, indirect, or
consequential damages arising from the sale, resale, use, or misuse of the product. Specifications are subject to change
without notice. In addition, Raychem reserves the right to make changeswithout notification to Buyerto processing
or materials that do not affect compliance with any applicable specification.

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TE&I Division
Raychem Corporation
300 Constitution Drive
Menlo Park, California 94025-1164
Tel (800) 545-6258
Fax (800) 611-2323
Fax-on-Demand (800) 329-4494
ciinfo@raychem.com
www.raychem.com
Raychem Canada Limited
Toronto, Ontario M5H 4A2
Canada
Tel (800) 988-5171
Fax (800) 988-5172
Raychem S.A.I.C.
Carlos Pellegrini 1163, Piso 7
1009 Capital Federal
Buenos Aires, Argentina
Tel (54) 1/394-5150
Fax (54) 1/326-9985
9 0 01 ISO
R
sg5241.qxd 11/9/98 1:37 PM Page 22

Industrial Heat Tracing Systems Component Selection Guide (Raychem)

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Industrial Heat Tracing Systems Component Selection Guide (Raychem)

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Industrial Heat-Tracing Systems

Component Selection Guide

MFG BY BARKSDALE INC. FOR

R LISTED TEMP. MO. & REG. EQUIP.

Set point range:

Set point range:

JBS-100-A JBS-100-E JBS-100-EP

Class I, Div. 2, Groups B, C, D

Class I, Div. 2, Groups A, B, C, D

Class I, Div. 2, Groups A, B, C, D

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