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TC-S2DN e 101022
TC-S2DN e 101022
TC-S2DN e 101022
BIG-PLUS
m/min
mm
Width
TC-S2DN
Height
When delivered
2,5922,350
102.092.5
2,5922,350
102.092.5
2,5922,350
102.092.5
2,20786.9 2,20786.9 2,540100
1,56061.4 1,08042.5 2,05080.7
Depth
TC-S2DN-S TC-S2DN-O
mminch
mminch
mminch
* Height when standard column used; Depth when 150 L tank used
* Refer to the external dimension drawings on pages 11 to 13 for dimensional details.
X stroke
50019.7 70027.6 30011.8
TC-S2DN
Y stroke 40015.7 40015.7 40015.7
82532.5 82532.5 82532.5
Z strokeStandard
Table surface
height
Table size
Table loading capacity
Max.*
600400
23.615.7
800400
31.515.7
600400
23.615.7
TC-S2DN-S
300180480
11.87.118.9
300180480
11.87.118.9
300180480
11.87.118.9
250300
*
551.2661.4
*
250300
*
551.2661.4
*
250300
*
551.2661.4
*
TC-S2DN-O
mm
mminch
kglbs
mminch
mminch
mminch
* Acceleration must be adjusted for X and Y axes.
* Please contact Brother regarding
correspondence of 3 MPa CTS.
14-tool magazine or 21- tool magazine
1 door or 2 doors Coolant Through SpindleCTS 1.5 MPa
No. of tools
1421 1421 14
pcs.
Width
Height
Depth
X-axis direction
Y-axis direction
Z-axis direction
Hi gh Product i vi t y
04 TC-S2DN
40 M/C TC-S2DN 40 M/C TC-S2DN
s200
180
160
140
120
100
80
60
40
20
0
50
100
150
200
pcs.250
0
Approx.
40%DOWN
Tapping Centers high productivity is notable when the cycle time for mass production workpiece machining program is compared to
that of the #40 Machining Center M/C.
Technologies supporting high productivity
Example of productivity
Tool change time has been greatly reduced to achieve high productivity.
Workpiece change time: 15 s
1 day 10 hoursx 85%
operating rate
When machining workpiece, the tool change ATCtime accounts for approximately 20% of the machine operation time based on surveys by Brother.
This means that productivity can be improved by reducing the tool change ATCtime.
The turning mechanism has been redesigned to greatly reduce the tool change time. The magazine is servomotor driven to achieve smooth turning.
Cycle time* Data taken by running machining program created by Brother
Production volume per day
*When using 14-tool magazine with spindle
speed of 10,000min
-1
*When the weight is 2 kg or less per tool,
high-speed turn mode can be used.
The total tool weight must be less than 15
kg for the 14-tool magazine; 23 kg for the
21-tool magazine.
A motor-driven door is used. This achieves
smooth door operation and reduces opening
/closing time
The high acceleration/deceleration spindle motor used enables the spindle to start or
stop in short time. Tool change can be completed without stopping the Z-axis.
* The data varies depending on the position of the spindle Z-axisand program details.
Cut-Cut
1.4s
Production volume per day
was compared with the M/C
operated under the following
conditions:
Major machining details
D5.10.2inchdrilling x 12
M61/4-20 UNCtapping x 12
Spot facing x 7
Boring x 2
No. of tools used : 9
Approx.
50%UP
1 Magazine turning mechanism Driven by AC servomotor
2 Nonstop ATC 3 Automatic door Motor-driven optional
Tool change time measured in compliance with JIS standard Changing farthest tool Cut-Cut
2.4S
10,000
Spindle speed min
-1
Time s
General
M/C
TC-S2DN
During period of time after the spindle stops, ATC is performed until the spindle
returns to 10,000 min
-1
In case of 10,000 min
-1
high-torque specications
Air cylinder Motor-driven
3.5s 2.2s
* Under conditions of standard stroke and single door
Cut t i ng Perf ormance
05 TC-S2DN 06 TC-S2DN
* The data is Brother's actual test data.
10,000min
-1
16,000min
-1
10,000min
-1
16,000min
-1
10,000min
-1
16,000min
-1
Machining ADC
Tool diameter mminchx
Feed mminch/rev
Tool diameter mminchx
Pitch mminch
Cutting amount cm
3
mininch
3
min
Cutting width mminchx
Cutting depth mminchx
Feed rate mmmininchmin
Drilling
Material
Tapping
Facing
Machining capability
Cast iron Carbon steel
960 100 3.2 3,000
58.6 3.94 0.13 118.1
73 40 3.2 573
4.5 1.57 0.13 22.6
100 40 5.2 484
6.1 1.57 0.2 19.1
1,700 100 5.7 3,000
102.4 3.94 0.22 118.1
660 100 2.2 3,000
40.3 3.94 0.09 118.1
137 40 6.0 573
8.4 1.57 0.24 22.6
100 40 5.2 484
6.1 1.57 0.2 19.1
137 40 6.0 573
8.4 1.57 0.24 22.6
48 40 2.5 484
2.9 1.57 0.1 19.1
M27 3.01-8UNC
M22 2.57/8-9UNC
M39 4.01 1/2-6UNC
M24 3.07/8-9UNC
M18 2.55/8-11UNC
M33 3.51 1/4-7UNC
M16 2.05/8-11UNC
M14 2.01/2-13UNC
M27 3.01-8UNC
D321.260.20.008
D240.940.20.008
D401.570.20.008
D301.180.70.03
D281.10.150.006
D220.870.150.006
D341.340.150.006
D261.020.40.02
D250.980.10.004
D180.710.10.004
D301.180.10.004
D261.020.250.01
10,000min-1
high-torque
10,000min-1
high-torque
10,000min-1
high-torque
Examples of target workpieces
CVT intermediate
housing
Clutch case
Cylinder head cover
Cylinder block
EPS housing
Throttle body
Alternator
Starter housing
Crankcase
Cylinder head
Master cylinder
Automotive and
motorcycle parts
Magnesium parts
Camera parts
Mobile phone
Personal computer case
Watch parts
Information technology and
General machinery parts
BT dual contact spindle BIG-PLUS Heat expansion compensation system
The sensorless heat expansion compensation system has been modifed
to include a function that compensates for biased heat expansion due to
the infuence of heat generated by the motor or depending on the axis
moving position. More stable compensation is ensured.
Improved tool rigidity reduces vibration during machining
and tool tilt. In addition to this, air assisted tool washing
prevents chips being caught between the tool and the
spindle. i iti M t bl ti i d
Machining
time
M
t
moving position. More stable compensation is ensured.
Machining
time
Eect on machining
surface
Tool washing
Z
-
a
x
i
s
h
e
a
t
e
x
p
a
n
s
i
o
n
Z
-
a
x
i
s
h
e
a
t
e
x
p
a
n
s
i
o
n
* External factors, such as coolant temperature and ambient temperature, are not considered.
* Accuracy may be affected under some conditions.
Highly rigid machine structure High-torque spindle motor
The machine needs to be rigid to ensure
high cutting ability. The shape of the base
and column, and the arrangement of the ribs
have been optimized through CAE analysis.
The improvement of various internal sections
has achieved stable cutting performance
that does not depend on the spindle speed.
High torque in the medium- and high-speed range is one
of the features of the TCs spindle motor. The new high-
torque motor further enhances torque in the medium-
and high-speed range, and also greatly improves torque
in the low-speed range. A wider variety of machining,
including large hole drilling and tapping, is possible.
Optimized structure and arrangement of ribs achieve higher machine rigidity.
Addition of high-torque specications lead to high cutting performance.
10,000 min
-1
high-torque specications
Maximum torque 92Nm
Maximum output 26.2kW
Machining examples
Cutting amount : 150cm
3
/min
Workpiece material : Carbon steel
End milling
Roundness: 1.1 mD34 mm1.3inch
5m
90
270
180 0
Workpiece material : Aluminum
Rough cutting
Cutting amount : 1700cm
3
/min
Workpiece material : Aluminum
Finishing
Surface roughness : 0.17 mRa
Workpiece material : Aluminum
D2 100mm
Workpiece material : Aluminum
D6 180mm
Workpiece material : Aluminum
D6 120mm
Workpiece material : Carbon steel
Facing
Hole diameter : 32 mm1.26inch
Feed rate : 0.25 mm/rev
Workpiece material : Carbon steel
Large hole drilling
Peripheral speed: 377m/min
M20P2.5,S6000
Workpiece material : Aluminum
High-speed tapping Boring
Deep drilling
D16mm0.6inchend mill used
Coolant Through Spindle used
Throw-away drill used
*Value when high-torque specications
are used Coolant Through Spindle used
D1254.9inchface mill used
*Value when high-torque specications
are used
1
2
3
Motor torque characteristics
92Nm
T
o
r
q
u
e
N
m
5
0
L
2
1
4
2
8
4
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1
0
0
L
2
2
0
7
8
6
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1
5
0
L
4
0
0
1
5
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m
a
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in
in
g
ra
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e
3
5
1
.
4
1
0
0
1
0
0
1
0
0
1
0
0
1997.8 1997.8 60023.6
203180.0
672.6
1335.2
7
7
5
3
0
.
5
8
3
5
3
2
.
9
9
4
3
3
7
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1
2
0
3
0
7
9
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9
7
8
3
3
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8
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4
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3
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3
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6
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1
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2
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1
1
1
.
4
311.2 77230.4
160663.2 96237.9
156061.4 32
299 299
11.8 11.8
50019.7 machining range
1
6
4
6
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1
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1
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4
6
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3
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3
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3
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Front
5
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60023.6
80531.72doors
32
1.3 1.3
Motor cover
automatic
door type
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2449.6 150L
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Secure 700 mm27.6inchbetween machines as maintenance space. Secure 700 mm27.6inchbetween machines as maintenance space.
6
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61224.1 100L
67726.7 150L
3
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Details of A Details of B
140.55H8
1
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150.59
0.50.02
90.35
12
A
20.079
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mminch
1
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1817.1 100L
2449.6 150L
38515.2 50L
61224.1 100L
67726.7 150L
311.2 271 77230.4
160663.2
3
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1
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96237.9
205080.7
84533.3
113244.62doors
32
54421.4 54421.4
Motor cover
1.3
32
1.3
8.7 15.6 6.4
1
7
.
7
10.7
mminch
External Dimensions
4
0
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m
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Details of A Details of B
140.55H8
1
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0
.
5
5
H
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150.59
0.50.02
90.35
12
20.079
00
0.47
automatic
door type
350
13.8
350
13.8
TC-S2D -S
13 TC-S2DN
External Dimensions
1
1
4
9
4
5
.
2
8
6
5
3
4
.
1
2
8
2
9
1
1
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2
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1
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4
3
5
1
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4
1
0
0
1
0
0
1
0
0
1
0
0
592.3 592.3 60023.6
B
5
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32 32
59 59
A
2.3 2.3
1.3 1.3
13.8 27.4
Motor cover
M
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8.7 3.5
6.4
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Details of A Details of B
140.55H8
1
4
0
.
5
5
H
8
150.59
0.50.02
90.35
12
20.079
00
0.47
automatic
door type
Secure 700 mm between machines as maintenance space.
mminch
14 TC-S2DN
Machine Specications and NC Unit Specications
*1. Actual tool weight differs depending on the conguration and center of gravity. The gures shown here are for reference only. *2. Spindle motor output differs depending on the spindle speed. *3. Measured in compliance
with JIS B6201-1987 and Brother standards. Please contact Brother for details. *4. Brother specications apply to the pull studs for CTS. *5. Measured in compliance with JIS B6336-9 and MAS011-1987. *6.
Acceleration must be adjusted for X and Y axes.
Item TC-S2DN TC-S2DN-O TC-S2DN-S
CNC-B00
70027.6
40015.7
30011.8
1804807.118.9
80040031.515.7
250300 551661
MAX. 6,000
7/24 tapered no.30
Available
5050501,9691,9691,969
110,0000.04394 XY120,0000.04787 Z
MAS-BT30
MAS-P30T-2
Random shortcut method
0.9
1.6
1.4
1.0XY1.5Z
ACV10 3-phase50/60Hz1Hz
0.40.6
45 at atmospheric pressure
2,592102.0
2,0502,2072,829
80.786.9111.4
2,4005,291
0.0050.0002/ 30011.8
0.0030.00012
Instruction Manual 1 set, anchor bolts 4 pcs., leveling bolts 4 pcs., splash guardmanual door, fuse1 set
50019.7
60040023.615.7
1,5602,2072,829
61.486.9111.4
2,2504,960
30011.8
60040023.615.7
14
2007.9
03001.2/D46 301601.26.3/D80
1602006.37.9/D40
3.06.6
total tool weight: 2555.1for 14 tools
1,0802,5402,829
42.5100.0111.4
2,1304,696
2 doors
*4
*6 *6
*1
*2
*5
*3
CNC unit
Front door
Standard accessories
Tool
change time
NC Unit specication
Machine Specications
CNC-B00
5 axes X, Y, Z, two additional axes
Positioning
Interpolation
0.001 mm, 0.0001 inch, 0.001 deg.
9999.999 mm 999.9999 inch
12.1-inch color LCD
Approx.10 Mbytes Total capacity of program and data bank
USB memory interface, RS232C 1ch, Ethernet
1,024Total capacity of program and data bank
CNC model
Control axes
Least input increment
Max. programmable dimension
Display
Memory capacity
External communication
No.of registrable programs
1421
2509.8
03001.2/D46 301601.26.3/D80
1602506.39.8/D40
1 door / 2 doors
X axis
Y axis
Z axis
Distance between table top and spindle nose end
Work area size
Max. loading capacity uniform load
Spindle speed
Speed during tapping
Tapered hole
BT dual contact systemBIG-PLUS)
Rapid traverse rate XYZ-area
Cutting feed rate
Tool shank type
Pull stud type
Tool storage capacity
Max. tool length
Max. tool weight
Tool selection method
Tool To Tool
Chip To Chip
Cut To Cut
Main spindle motor 10 min / continuous
Axis feed motor
Power supply
Power capacity continuous
Air supply
Height
Required foor space
with control unit door open
weight including control unit splash guard
Positioning accuracy
Repeatability
Travels
Table
Spindle
Feed rate
ATC unit
Electric
motor
Power
source
Machining
dimensions
Accuracy
mminch
mminch
mminch
mminch
mminch
kglbs
min-1
min-1
m/mininch/min
mm/mininch/min
pcs.
mminch
mminch
kglbs
sec.
sec.
sec.
kW
kW
kVA
MPa
L/min
mminch
mminch
kglbs
mminch
mminch
Regular air pressure
Required fow
Simultaneously
controlled axes
5 axes X, Y, Z, A, B
Linear : 4 axes X, Y, Z, one additional axis
Circular : 2 axes
Helical / conical : 3 axes X, Y, Z
NC language, conversation changed by parameter,
conversion from conversation program to
NC language program available
* When program size is bigger than 2 Mbytes, machine works with extended memory operation.
* Ethernet is a trademark or registered trademark of XEROX in the United States.
* Functions with NCand conv.are available only for NC programs and conversation programs respectively.
NC
function
Absolute / incremental
Inch / metric
Corner C / Corner R
Rotational transformation
Synchronized tap
Coordinate system setting
Dry run
Restart
Backlash compensation
Pitch error compensation
Rapid traverse override
Cutting feed override
Alarm history
Status log
Machine lock
Computer remote
High-accuracy mode A
Tool length measurement
Tool life management / spare tool
Background editing
Graphic display
Subprogram
Expanded workpiece coordinate system NC
Helical / conical interpolation
Scaling NC
Tool washing lter with lter clogging detection
Mirror image NC
Menu programming NC
Program compensation NC
Tool length compensation NC
Cutter compensation NC
Operation program conv.
Schedule program conv.
Automatic tool selection conv.
Automatic cutting condition setting conv.
Automatic tool length compensation setting conv.
Automatic cutter compensation setting conv.
Automatic calculation of unknown number input conv.
Machining order control conv.
Macro function NC
Automatic power off
Servomotor off standby mode
Chip shower off delay
Automatic coolant off
Automatic work light off
Local coordinate system NC
One-way positioning NC
Operation in tape mode NC
Heat expansion compensation systemX, Y, Z axes
Tap return function
Program format
Distance from taper gauge line
Max. tool diameter
3.06.6/ tool
total tool weight: 2555.1for 14 tools, 3577.2for 21 tools
10,000min
-1
specifcations1010,000 16,000min
-1
specifcations1616,000 10,000min
-1
high-torque specifcations1010,000
10,000min
-1
specifcations10.16.7 16,000min
-1
specifcations7.44.9 10,000min
-1
high-torque specifcations12.88.8
10,000min
-1
specifcations9.5 16,000min
-1
specifcations9.5 10,000min
-1
high-torque specifcations10.4
Frankfurt, Germany
Technical center
Chicago, U.S.A.
Technical center
Bangkok, Thailand
Technical center
Shanghai, China
Technical center
Local dealers are available to provide services in each region, in addition to the sites below.
Global Service Sites
Headquarters
Aichi, Japan
BROTHER INTERNATIONAL CORP.
MACHINE TOOLS DIV.
TECHNICAL CENTER
BROTHER MACHINERY XIAN CO., LTD.
SHANGHAI BRANCHMACHINE TOOLS DIV.
SHANGHAI TECHNICAL CENTER
2200 North Stonington Avenue,
Suite 270 Hoffman Eatates,
IL 60169, U.S.A.
PHONE : 1224-653-8415
FAX : 1224-653-8821
PHONE : 4969-977-6708-0
FAX : 4969-977-6708-80
PHONE : 662-374-6447
FAX : 662-374-2706
PHONE : 8621-3251-9837
FAX : 8621-3251-9839
Hoechster Str.94, 65835
Liederbach, Germany
BROTHER INTERNATIONALE
INDUSTRIEMASCHINEN GmbH
MACHINE TOOLS DIVISION
FRANKFURT TECHNICAL CENTER
BROTHER COMMERCIAL THAILAND LTD.
MACHINE TOOLS TECHNICAL CENTER
1232 Rama 9 Road, Suanluang Sub-District,
Suanluang District, Bangkok 10250, Thailand
3F,Haiyi Commercial bldg. No.310
TianShan Road, ChangNing District,
Shanghai 20036,CHINA
BROTHER MACHINERY XIAN CO., LTD.
DONGGUAN BRANCHMACHINE TOOLS DIV.
DONGGUAN TECHNICAL CENTER
PHONE : 86769-2238-1505
FAX : 86769-2238-1506
Unit807, Hongxi
Commercial Building, No.23, Guantai Road,
Dongguan, Guangdong, China
Figures in brackets ( ) are the country codes.
U.S.A.
Thailand
China
Be sure to read the instruction manual and safety manual before using the product safely. If you use oil-based coolant or machine materials that may ignite, such as magnesium and resin,
take thorough safety measures to prevent re. Please contact the sales personnel for any inquiries.
When exporting this product, carefully check the customer and their purpose of use from the viewpoint of security assurance. You may have to obtain permission from the supervisory
authorities prior to export due to revisions of laws and regulations etc. Please contact Brother before exporting the machine.
When exporting our product with tilting rotary table, "list control" is applicable, according to view of Ministry of Economy, Trade and Industry METIin Japan. Therefore, please apply for
export license in advance of export. If necessary, please contact METI.
Germany
Dongguan, China
Technical center
Brother Industries, Ltd. Machinery & Solution Company
Kariya plant acquired ISO 9001 and 14001 certications.
Specications may be subject to change without any notice. The information in this catalogue is current as of October 2010. ver.1010