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STANDARD PRACTICE

NATIONAL OCCUPATIONAL SKILLS STANDARD (NOSS) FOR;


FOOD MANAGEMENT
LEVEL 3
1. INTRODUCTION

Figure 1.0 Occupational Structure for Automotive

SECTOR

Transportation TP 307-1:2013

SUB SECTOR

machinery &Transportation

JOB AREA

Transportation &commercial vehicle

L5

Automotive After Sales Manager

L4

Automotive After sales Executive

L3

Commercial vehicle servicing & maintenance

L2

Commercial vehicle servicing & maintenance

L1

Automotive technician

ii

iii

2. COMMITTEE MEMBERS FOR DEVELOPMENT OF STANDARD PRACTICE (SP),


COMPETENCY PROFILE CHART (CPC), COMPETENCY PROFILE (CP) AND
CURRICULUM OF COMPETENCY UNIT (CoCU)
CULINARY

LEVEL 3

PANEL EXPERTS
1.
2.
3.
4.
5.
6.
7.
8.
FACILITATOR
1.
2.

iv

COMPETENCY PROFILE CHART (CPC)


NOSS TITLE
SECTOR
SUB SECTOR
JOB AREA
JOB LEVEL

AUTOMOTIVE
TRANSPORTATION
MACHINERYAND TRANSPORTATION
SERVICE & MAINTENENCE COMMERCIAL VEHICLE
LEVEL 1

JOB AREA CODE

TP 307 1 : 2013

COMPETENCY

Core

COMPETENCY UNIT

Vehicle servicing

Vehicle Maintenance

Corrective
Measurement

TP-307-1: 2013 C01

TP-307-1: 2013 C02

TP-307-1: 2013 C03

Settings And Replace


Carburettor And Fuel
Pump System
TP-307-1: 2013 C04

Diesel Fuel System


maintenance

Drive Train And


Transmission System
Maintenance

Electrical And
Charging System
check

TP 307.1: 2013 C05

TP-307-1: 2013 C06

TP-307-1: 2013 C07

Vehicle Cooling And


Lubricating System
Maintenance

Brake, Steering And


Suspension System
Maintenance

Determine Engine
Condition And Top
Overhaul

TP-307-1: 2013 C08

TP-307-1: 2013 C09

TP-307-1: 2013 C10

COMPETENCY PROFILE (CP)

CURRICULUM of COMPETENCY UNIT (CoCU)


NOSS Title
Sub Sector

AUTOMOTIVE
MACHINERY&TRANSPORTION

Job Area

SERVICE & MAINTENANCE COMMERCIAL VEHICLE

Level

Level 1

CU Title

CU Code

Diesel Fuel System


Maintenance

TP 307-1:
2013 C05

CU Descriptor

CU Work Activities
-

The fuel system supply, transfers,


cleans and delivers fuel to the
engines' cylinders to facilitate
combustion, thereby producing
power. Although fuel systems vary
from engine to engine, all systems
are the same in that they must
supply fuel to the combustion
chamber and control the amount
of fuel supplied in relation to the
amount of air. Identify diesel fuel
system maintenance equipment,
prepare diesel fuel system
maintenance tools, and carry out
diesel fuel system maintenance
activities and evolutes diesel fuel
system maintenance report.

Identify diesel fuel


system maintenance
equipment.
Prepare diesel fuel
system maintenance tool,
equipment material.
Cary out diesel fuel
system maintenance
activities
- Evolutes diesel fuel
system maintenance report

Performance Criteria

Knowledge of the
requirements,
procedures and
instructions for the
inspection, testing and
maintenance of diesel
engine systems and
their ancillary systems
Create diesel fuel
system maintenance
tool &material.
Executed diesel fuel
maintenance activities.
Valued diesel system
maintenance report.

NOSS Title
Sub Sector
Job Area
Competency Unit Title

Learning Outcome

Competency Unit ID

AUTOMOTIF
MACHINERY &TRANSPORTION
SERVICE & MAINTENANCE COMMERCIAL VEHICLE
DEISEL FUEL SYSTEM MAINTENANCE
Practical experience in disassembly, inspection, reassembly
Of both two- and four-cycle diesel engines. Subassemblys
For different engine systems will also be covered, as well
As troubleshooting engine performance problems.
Training
TP 307-1: 2013 C05
Level
One
Duration

500 hours

Credit
Hours

50

Work Activities
1.1 Identify
diesel Fuel
system
Maintenance
equipment

Related
Knowledge
1.1 Fuel system
layout
1.2 Basic engine
operation

Related Skills
Locate diesel fuel
system component

Attitude /
Safety /
Environmental
Perform task in a
well ventilated
area

Training
Hours
10

Delivery
Mode
Demonstration
&
Observation

Assessment
Criteria
1.1 Identify diesel
fuel system
component.

Work Activities

Related Knowledge

Related Skills

1.2 Prepare diesel


Fuel system
Maintenance Tool,
equipment And
material

1.1 Operation of lift


pump
1.2 Location of lift
pump
1.3 Function and
operation of fuel
injection pipe.
1.4 Type of fuel
injection type

1.1 Operation fuel feed


pump
1.2 Check loose
linkages
1.3 Use correct hand
tool

1.3 Carry out diesel


Fuel system
Maintenance

1.1 Filter construction


and function
1.2 Type of filter
1.3 Part no of diesel
fuel filter
1.4 Diesel fuel system
1.5 Type of
construction of injector
1.6 The function of
injector and injector
tester
1.7 Construction of
injector
1.8 Layout of diesel
fuel system

1.1 Identify the primary


and secondary filter
1.2 Identify the correct
fuel filter
1.3 Use the torque
wrench
1.4 Install the injector to
the injector tester
1.5 Operate the injector
tester
1.6 Dismantle injector
1.7 Clean injector
1.8 Adjust injector

Attitude /
Safety /
Environmental
Use only flaring
tools service
special tools
(SST)

Training
Hours

Delivery
Mode

Assessment
Criteria

Demonstration
&
Observation

1.1 Perform fuel


feed pump.
1.2 Ensure loose
linkage.
1.4 Apply correct
hand tool.

1.1 Good
housekeeping
1.2 proper
housekeeping
1.3 handle with
care

12

Demonstration
&
Observation

1.1 Select the


primary and
Secondary filter.
1.2
Select the
correct fuel filter.
1.3 Apply the
torque wrench.
1.4
Setup the
injector to injector
tester.
1.5

Analyze the
Injector.

Work Activities
1.4 Evaluate diesel
Fuel system
Maintenance
Activities

Related Knowledge
1.1 Type of spray
pattern
1.2 Specification of
injector pressure

Related Skills
1.1 Operate injector
tester
1.2 Read the fuel gauge

Attitude /
Safety /
Environmental
Keep hand away
from nozzle
during testing

Training
Hours

Delivery
Mode

Assessment
Criteria

14

Demonstration
&
Observation

Perform the
injector
tester.
Analyze the
fuel gauge.

Employability Skills
Core Abilities
03.01 Check diesel for proper functioning
03.02 Change diesel fuel filter.
03.03 Injector tester equipment.

Social Skills
1. Operation fuel pump distinguish low & high pressure
2. Identify the correctly fuel filter & carry out the bleeding procedure.
3. Clean, adjust & dismantle injector.

Tools, Equipment and Materials (TEM)


ITEMS
1. Tool and torque wrench
2.I injector tester equipment
3.Diesel fuel maintenance
4.Diesel engine
5. manual book for injector service

RATIO (TEM : Trainees)


1:5
1:20
1:5
1:5
1:5

References
REFERENCES

1. 1.http://rermag.com/mag/equipment_abcs_fuel_system
2. http://constructionmanuals.tpub.com/14264/css/14264_207.htm
3. http://www.fueltechnologiesinternational.com/
4. http://www.wynnsusa.com/maint_diesel.aspx
5. http://cliffordpower.com/wp/wp-content/uploads/2010/08/IS_19_Fuel_Tank_Maintenance.pdf

6. http://blog.goodsamclub.com/2012/07/diesel-fuel-system-maintenance/
7. http://powerstrokediesel.com/docs/TheUnfilteredTruth.pdf

JADUAL PEMBAHAGIAN PENILAIAN BERTERUSAN


TP 307-1: 2013 MACHINERY &TRANSPORTION

C05:SERVICE & MAINTENANCE COMMERCIAL VEHICLE


New work activities

Knowledge assessment

Performance assessment

1. Identify diesel Fuel system


Maintenance equipment
2. Prepare diesel Fuel system
Maintenance Tool, equipment
And material.

TP 307-1: 2013C01/KA(1/4)
(10 HOURS)
TP 307-1: 2013C01/KA(2/4)
(12 HOURS)

TP 307-1: 2013C01/PA (1/4)

3. Carry out diesel Fuel


system Maintenance.

TP 307-1: 2013C01/KA(3/4)
(12 HOURS)

TP 307-1: 2013C01/PA (3/4)

4.Evaluate diesel Fuel system


Maintenance Activities

TP 307-1: 2013CO1/KA(4/4)
(14 HOURS)

TP 307-1: 2013CO1/PA (4/4)

TP 307-1: 2013C01/PA (2/4)

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