National Institute Of Fashion

Technology, New Delhi

TIME STUDY
MEASUREMENT
SUBJECT :- PWS
BY :-
AMIT KUMAR SINGH (01)
ANUJ KUMAR (02)
AMARTO CHAKRAVARTY (04)
AJAD KUMAR PANDAY (10)
Method Study and Time Study by AMIT ANUJ AJAD and AMARTO 2
CONTENTS
AN INTRODUCTION TO TIME STUDY
Steps in a time study
Elements
Work cycle
THE ASSIGNMENT
Objectives of the assignment
Assumptions for the study
ORIGINAL METHOD
Operational break down of front regular placket, shoulder
attachment and side seam attachment
Two handed process chart of front regular placket, shoulder
attachment and side seam attachment
an machine chart of front regular placket, shoulder attachment
and side seam attachment
Time study sheet of front regular placket, shoulder attachment and
side seam attachment
!alculations
PROPOSED METHOD
Operational break down of front regular placket, shoulder
attachment and side seam attachment
Two handed process chart of front regular placket, shoulder
attachment and side seam attachment
an machine chart of front regular placket, shoulder attachment
and side seam attachment
Time study sheet of front regular placket, shoulder attachment and
side seam attachment
!alculations
CONCLUSION
BIBLIOGRAPHY
Method Study and Time Study by AMIT ANUJ AJAD and AMARTO 3
AN INTRODUCTION TO TIME STUDY
Time Study is a work measurement techni"ue for recording the times and rates of
working for the element of a speciali#ed job carried out under specified conditions,
and for analy#ing the data so as to obtain the time necessary for carrying out the job
at a defined level of performance$
A distinction is made in time study practice between what are termed representative
workers and "ualified workers$ A representative worker is one whose skill and
performance is the average of the group under consideration$ %e is not necessarily a
!"#$%$&' worker$ The concept of the "ualified worker is an important one in time
study$ %e is defined as follows&
A "ualified worker is one who is accepted as having the necessary physical
attributes, who possesses the re"uired intelligence and education, and who has
ac"uired the necessary skill and knowledge to carry out the work in hand to
satisfactory standards of safety, "uantity and "uality$ 'or time study, an "(&)"*&
!"#$%$&' +,)-&) is studied$
STEPS IN A TIME STUDY
When the work to be measured has been selected, the time study usually consists of
the following eight steps&
() Obtaining and recording all the information available about the job, the
operative and the surrounding conditions, which is likely to affect the carrying
out of the work$
*) +ecording a complete description of the method, breaking down the operation
into ,elements-$
.) E/amining the detailed breakdown to ensure that the most effective method
and motions are being used, and determining the sample si#e$
0) easuring with a time device 1usually a stop watch) and recording the time
taken by the operative to perform each ,element- of the operation$
2) At the same time, assessing the effective speed of working of the operative
relative to the observer3s concept of the rate corresponding to standard rating$
4) E/tending the observed times to ,basic times-$
Method Study and Time Study by AMIT ANUJ AJAD and AMARTO 4
5) 6etermining the allowances to be made over and above the basic time for the
operation$
7) 6etermining the ,standard time- for the operation$
ELEMENTS
An element is a distinct part of a specified job selected for convenience of
observation, measurement and analysis$
Types of elements
($ A repetitive element is an element which occurs in every work cycle of the job$
*$ An occasional element is one which doesn3t occur in every work cycle of
operation but may occur at regular or irregular intervals
.$ A constant element is an element for which the basic time remains constant
whenever it is performed$
0$ A variable element is one for which basic time varies in relation to some
characteristics of the product$
2$ A manual element is an element performed by a worker$
4$ A machine element is one that is automatically performed by a power driven
machine$ Once started, it cannot be influenced by the worker$
5$ A governing element is an element occupying a longer time than that of any
other element being performed concurrently$
7$ A foreign element is an element, observed during study, which after analysis
is not found to be essential part of the job$
WORK CYCLE
A work cycle is the se"uence of elements which are re"uired to perform a job or yield
a unit of production$ The se"uence may sometimes include occasional elements$
Method Study and Time Study by AMIT ANUJ AJAD and AMARTO 5
THE ASSIGNMENT:
An operation of +egular 8lacket making with side seam and shoulder attachment of
a Shirt has been assigned and it is re"uired that we study the e/isting method using
principles of work study and thereby propose a new method which is more efficient$
OBJECTIVE O. THE ASSIGNMENT:
To understand the concept behind work study and their implementation in&
9mprovement of processes and procedures
9mprovement in the design of the plant and e"uipment
9mprovement in the use of men, materials and machines
Efficient materials handling
9mprovement in the flow of production and processes
Economy in human effort and the reduction of unnecessary fatigue
ethod standardi#ation
6evelopment of better physical working environment
ASSUMPTIONS .OR THE STUDY:
We assume that our operator is a skilled "ualified worker re"uired for time
study and hence we shall give the rating (::
As we are working on an e/perimental scale and not a very large scale we
shall take 2 observations for the e/isting method and two each for the
proposed methods
We shall assume the following standard allowances for our calculations&
8ersonal allowance& (( ;
achine Allowance& 2 ;
!ontingency Allowance& . ;
We are assuming a 7 hr shift wherein the total number of working hours in a
day are 7 and the month is assumed to be of .: days
Method Study and Time Study by AMIT ANUJ AJAD and AMARTO 6
THE ORIGINAL METHOD:
The e/isting method adopted is the traditional method in practice for making shirt
front plackets$ An operation breakdown of the same has been shown below which
depicts the flow process and the process breakdown$
OPERATIONAL BREAKDOWN .OR PLACKET
Shirt front picked from right by right hand
/
Shirt front nail pressed at ($2 inch from centre front line to inner side
'abric kept in stitching area
8ressure foot and needle moved down
edge stitch at 2mm
8ressure foot and needle moved up pulling fabric out
Thread been cut
Turn inside and nail press at ($2 inch from the early folded area
'abric kept in stitching area
8ressure foot and <eedle moved down
Edge stitch at 2mm from edge
8ressure foot and needle moved up pulling fabric out
Method Study and Time Study by AMIT ANUJ AJAD and AMARTO 7
Thread been cut
<ail pressed open from the second stitch
Stitched fabric is kept left side
OPERATION BREAKDOWN .OR SHOULDER ATTACHMENT
Shirt back picked from right by right hand
Shirt front picked from left by left hand
=ack aligned with front
assembly kept in stitching area
8ressure foot and <eedle moved down
Edge stitch at 2mm from edge of shoulder
8ressure foot and needle moved up pulling
assembly out
Thread been cut
Stitched fabric kept left side
Method Study and Time Study by AMIT ANUJ AJAD and AMARTO 8
OPERATION BREAKDOWN O. SIDE SEAM
Assembly to stitch is picked from the right by right hand side
shared assembly of left hand to right hand
8anels are aligned from the side seam
>ept assembly at the stitching area
8ressure foot and <eedle moved down
Edge stitch at 2mm from edge of side seam
8ressure foot and needle moved up pulling assembly
out
Thread been cut
'abric kept to the left side
Method Study and Time Study by AMIT ANUJ AJAD and AMARTO 9
Stitch
PROCESS CHART (.OR SHIRT REGULAR PLACKET)
LE.T HAND SIDE RIGHT HAND
SIDE
9dle 'ront picked
%old front <ail press
8lace on machine and
align
8lace front and
align
%old front <eedle down
%old front =ar tack
ove front along
aintain correct
distance
%old stitched fabric <eedle moved up
+emove front Trim thread
%old folded front <ail press
8osition pieces on
machine
8osition piece on
machine
%old the pieces <eedle down
%old the pieces =ar tack
ove pieces along
aintain correct
distance
%old stitched fabric <eedle moved up
+emove pieces Trim thread
%old stitched piece <ail press
Stitched fabric kept
left side
<e/t piece of
front taken
Method Study and Time Study by AMIT ANUJ AJAD and AMARTO 10
PROCESS CHART (.OR SHOULDER ATTACHMENT)
LE.T HAND SIDE RIGHT HAND
SIDE
idle back picked
'ront picked =ack hold
'ront aligning to back
=ack aligning to
front
>ept align assembly
at stitching area
>ept align
assembly at
stitching area
%old assembly
<eedle moved
down
%old assembly =ar tack
ove front along
aintain correct
distance
%old stitched fabric <eedle moved up
+emove front Trim thread
Stitched fabric kept
left side
<e/t piece of
back picked
Method Study and Time Study by AMIT ANUJ AJAD and AMARTO 11
PROCESS CHART (.OR SIDE SEAM ATTACHMENT)
?E'T %A<6 S96E +9@%T %A<6
S96E
idle
Assembly to stitch
picked
Shared assembly idle
8lace on machine and
align
8lace assembly
and align
%old assembly <eedle down
%old assembly =ar tack
ove front along
aintain correct
distance
%old stitched assembly <eedle up
+emove front Trim thread
Stitched fabric kept left
side
<e/t assembly is
picked
Method Study and Time Study by AMIT ANUJ AJAD and AMARTO 12
MAN MACHINE CHART
S%9+T +E@A?A+ 8?A!>ET
MAN MACHINE
'ront picked, nail pressed at 2 inch 9dle
placed it in stitching area idle
pressure foot B needle down idle
9dle =arCtack, stitch on 2 mm
9dle Stitch complete
8ressure foot and needle moved up idle
+emove fabric from machine 9dle
<ail press at ($2 inch idle
8lace fabric in stitching area 9dle
8ressure foot and needle put down idle
9dle =ar tack, stitch on 2 mm
9dle Stitch complete
8ressure foot and needle moved up idle
+emove and discard piece 9dle
<ail press open at second stitch idle
8lace the stitched fabric at other side 9dle
Method Study and Time Study by AMIT ANUJ AJAD and AMARTO 13
S%OA?6E+ ATTA!%E<T
MAN MACHINE
'ront and back pieces picked, and 9dle
aligned at shoulder 9dle
placed it in stitching area idle
8ressure foot and needle moved down idle
9dle =arCtack, stitch on 2 mm
9dle Stitch complete
8ressure foot and needle moved up idle
+emove fabric from machine 9dle
8lace the stitched fabric at other side 9dle
S96E SEA ATTA!%E<T
MAN MACHINE
Assembly picked 9dle
aligned at side seam 9dle
placed it in stitching area idle
8ressure foot and needle moved down idle
9dle =arCtack, stitch on 2 mm
9dle Stitch complete
8ressure foot and needle moved up idle
+emove fabric from machine 9dle
8lace the stitched fabric at other side 9dle
Method Study and Time Study by AMIT ANUJ AJAD and AMARTO 14
TIME STUDY SHEET:
Time Study Sheet:
SHORT CYCLE TIME STUDY FORM
OPERATION: FRONT REGULAR PLACKET MAKING
Study No.1
Sheet No.1
MACHINE: SNLS
WORKING CONDITIONS: Adequte
Studied !y: G"ou# $DSP
Dte: %&.11.%'
Che()ed:
No ELEMENT DESCRIPTION
O!*e"+ed Time
Tot,
O.T.
A+-
O.T.
R ..T.
1 / 0
1 1"o2t #i()ed 0.&/ 0.11 /.'3 4.5& 3.22 1%% 3.22
/ 1"o2t 2i, #"e**ed t 1.6 i2(h &./6 5.&' '.5& //.& 7.56 1%% 7.56
0 1"o2t #,(ed i2 *tit(hi2- "e 3.&% 6.5' 3.'/ 16./ 5.06 1%% 5.06
3
P"e**u"e !" 2d Need,e #ut
do72
/.13 /.%& /.5' 5.'4 2.31 1%% 2.31
& Ed-e *tit(h t 6 mm '.3' 4.5/ '.54 /5.&4 8.93 1%% 8.93
'
P"e**u"e !" 2d 2eed,e
mo+ed u# #u,,i2- 8!"i( out
3.65 3.4/ 0.4& 10.33 .8 1%% .8
4 Th"ed !ee2 (ut /.31 /.'3 /.'5 '.11 2.70 2.70
1% Ni, #"e**ed t 1.6 i2(h 5./3 6.3' 6./0 15.46 5.65 5.65
11
1!"i( #,(ed i2 *tit(hi2-
"e
3.04 0.45 6.'3 13.14 .73 1%% .73
1/
P"e**u"e !" 2d Need,e #ut
do72
/.53 /.05 1.45 5.45 2.32 1%% 2.32
13 Stit(h t 6 mm 8"om ed-e 1%./4 4.31 4.64 /4./5 9.75 1%% 9.75
16
P"e**u"e !" 2d 2eed,e
mo+ed u# #u,,i2- 8!"i( out
0.11 /.&5 /.56 '.6/ 2.8 1%% 2.8
15 Th"ed !ee2 (ut 1.64 /.5' /.56 5.4/ 2.30 1%% 2.30
1& Ni, #"e**ed t *e(o2d *tit(h '.&& &.5& &.1/ /0.65 7.85 1%% 7.85
1' Stit(hed 8!"i( )e#t ,e8t *ide 0.03 3.30 3.6/ 1/./4 .09 1%% 11.08
R9Rti2- O.T.9O!*e"+ed Time ..T.9.*i( Time
:Note: Re,i-2me2t o8 #ie(e* ,*o i2(,ude* t"immi2- o8 th"ed* 7he"e "equi"ed;TT"<
Method Study and Time Study by AMIT ANUJ AJAD and AMARTO 15
Assuming Rating for all operations to be 100
CALC=LATIONS:
Tot, .*i( Time: &0.&4 *e(
Calculation of SAM:
Pe"*o2, A,,o72(e: 11>
Pe"*o2, A,,o72(e 9 11?1%% : &0.&49 '.11
M(hi2e A,,o72(e: 6 >
6?1%% : &0.&49 0.5'
Co2ti2-e2(y A,,o72(e: 0 >
0?1%% : &0.&49 /./1
Tot, A,,o72(e* 9 M(hi2e A,,o72(e @ Pe"*o2, ,,o72(e @ Co2ti2-e2(y A,,o72(e
9 0.5' *e( @ '.11 *e( @ /./1 *e( 9 13 *e(
SAM ;St2d"d A,,o7ed Mi2ute*< 9 .*i( Time @ Tot, A,,o72(e*
The"e8o"e SAM ! 73.79" 1 ! 87.79 #$%
Method Study and Time Study by AMIT ANUJ AJAD and AMARTO 16
SHORT CYCLE TIME STUDY FORM
OPERATION: SHOULDER ATTACHMENT
Study No.1
Sheet No.1
MACHINE: SNLS
WORKING CONDITIONS: Adequte
Studied !y: G"ou# $DSP
Dte: %&.11.%'
Che()ed:
No
ELEMENT
DESCRIPTION
O!*e"+ed Time
Tot,
O.T.
A+-
O.T.
R ..T.
1 / 0
1 Shi"t !() #i()ed 1.4' /.05 /.1& 5.61 2.17 1%% 2.17
/ Shi"t 8"o2t #i()ed 1./4 1.01 1.64 3.14 1.39 1%% 1.39
/
.() ,i-2ed 7ith 8"o2t
t *hou,de" *ide
6.0/ 6.31 5.'5 1&.64 5.86 1%% 5.86
0
**em!,y #,(ed i2
*tit(hi2- "e
3.4' 6.'& 6.5' 15.60 5.51 1%% 5.51
3
P"e**u"e !" 2d Need,e
#ut do72
/.0 /.1' /.1% 5.6' 2.19 1%% 2.19
&
*tit(h t 6 mm 8"om
ed-e o8 *hou,de"
3.%0 3.54 6.3' 13./% .73 1%% .73
'
P"e**u"e !" 2d 2eed,e
mo+ed u# #u,,i2- 8!"i(
out
3.1% 6.56 3.'6 13.5 .86 1%% .86
4 Th"ed !ee2 (ut 1.5/ 1.4' /.56 5./6 2.08 1%% 2.08
1%
Stit(hed 8!"i( )e#t ,e8t
*ide
3.34 3.6& 0.1& 1/./0 .07 1%% .07
R9Rti2- O.T.9O!*e"+ed Time ..T.9.*i( Time
:Note: Re,i-2me2t o8 #ie(e* ,*o i2(,ude* t"immi2- o8 th"ed* 7he"e "equi"ed;TT"<
Assuming Rating for all operations to be 100
CALC=LATIONS:
Tot, .*i( Time: 0/.'5 *e(
Method Study and Time Study by AMIT ANUJ AJAD and AMARTO 17
Calculation of SAM:
Pe"*o2, A,,o72(e: 11>
Pe"*o2, A,,o72(e 9 11?1%% : 0/.'5 9 0.51
M(hi2e A,,o72(e: 6 >
6?1%% : 0/.'5 9 1.53
Co2ti2-e2(y A,,o72(e: 0 >
0?1%% : 0/.'5 9 %.4'
Tot, A,,o72(e* 9 M(hi2e A,,o72(e @ Pe"*o2, ,,o72(e @ Co2ti2-e2(y A,,o72(e
9 1.53 *e( @ 0.51 *e( @ %.4' *e( 9 5./0 *e(
SAM ;St2d"d A,,o7ed Mi2ute*< 9 .*i( Time @ Tot, A,,o72(e*
The"e8o"e SAM ! 0/.'5 " 6.23 ! 39.09 #$%
Method Study and Time Study by AMIT ANUJ AJAD and AMARTO 18
SHORT CYCLE TIME STUDY FORM
OPERATION: SIDE SEAM ATTACHMENT
Study No.1
Sheet No.1
MACHINE: SNLS
WORKING CONDITIONS: Adequte
Studied !y: G"ou# $DSP
Dte: %&.11.%'
Che()ed:
No
ELEMENT
DESCRIPTION
O!*e"+ed Time
Tot,
O.T.
A+-
O.T.
R ..T.
1 / 0
1
A**em!,y to *tit(h i*
#i()ed
/.'4 0.11 /.4& '.4& 2.99 1%% 2.99
/
A,i-2me2t o8 #2e,* t
*ide *em
/.56 0.1% /.6' '.00 2.77 1%% 2.77
0
**em!,y #,(ed i2
*tit(hi2- "e
/.3' 0.%& /.5' './0 2.7 1%% 2.7
3
P"e**u"e !" 2d Need,e
#ut do72
0.13 /.4' /.'0 '.46 2.98 1%% 2.98
&
*tit(h t 6 mm 8"om
ed-e o8 *ide *em
5.44 &.4' 5./1 /1.1' 7.08 1%% 7.08
'
P"e**u"e !" 2d 2eed,e
mo+ed u# #u,,i2- 8!"i(
out
0.54 0.56 3.16 11.34 3.83 1%% 3.83
4 Th"ed !ee2 (ut /.1% 0./6 1.'& &.// 2.0 1%% 2.0
1%
Stit(hed 8!"i( )e#t ,e8t
*ide
/.53 0.6' 0.31 4.50 3.21 1%% 3.21
R9Rti2- O.T.9O!*e"+ed Time ..T.9.*i( Time
:Note: Re,i-2me2t o8 #ie(e* ,*o i2(,ude* t"immi2- o8 th"ed* 7he"e "equi"ed;TT"<
Assuming Rating for all operations to be 100
Method Study and Time Study by AMIT ANUJ AJAD and AMARTO 19
CALC=LATIONS:
Tot, .*i( Time: /&.&0 *e(
Calculation of SAM:
Pe"*o2, A,,o72(e: 11>
Pe"*o2, A,,o72(e 9 11?1%% : /&.&09 0.%6
M(hi2e A,,o72(e: 6 >
6?1%% : /&.&09 1.0'
Co2ti2-e2(y A,,o72(e: 0 >
0?1%% : /&.&09 %.'0
Tot, A,,o72(e* 9 M(hi2e A,,o72(e @ Pe"*o2, ,,o72(e @ Co2ti2-e2(y A,,o72(e
9 1.0' *e( @ 0.%6 *e( @ %.'0 *e( 9 6./5 *e(
SAM ;St2d"d A,,o7ed Mi2ute*< 9 .*i( Time @ Tot, A,,o72(e*
The"e8o"e SAM ! /&.&0 " 5.26 ! 32.99 #$%
Method Study and Time Study by AMIT ANUJ AJAD and AMARTO 20
THE PROPOSED METHODS:
The initial changes&
The layout was organi#ed
8roper lighting was ensured
The tools which are convenient to use were placed in proper position keeping
ergonomic principals in mind
8roper seating arrangement was ensured
OPERATION BREAKDOWN .OR PLACKET
Shirt front picked from right by right hand
Shirt front nail pressed at ($2 inch from centre front line to inner side
Again front nail pressed at ($2 inch to inner side
'abric kept in stitching area
8ressure foot and <eedle moved down
Edge stitch at 2mm from inner side of folded placket
8ressure foot and needle moved up pulling fabric out
Thread been cut
<ail pressed open on stitch
Method Study and Time Study by AMIT ANUJ AJAD and AMARTO 21
'abric kept in stitching area
8ressure foot and <eedle moved down
8ressure foot and needle moved up pulling fabric out
Thread been cut
Stitched fabric is kept left side
OPERATION BREAKDOWN .OR SHOULDER ATTACHMENT
Shirt front picked from left by left hand and kept on table
Shirt back picked from right by right hand and kept aligning
shoulder
Assembly kept in stitching area
8ressure foot and <eedle moved down
Edge stitch at 2mm from edge of shoulder
8ressure foot and needle moved up pulling
assembly out
Thread been cut
Stitched fabric kept left side
Method Study and Time Study by AMIT ANUJ AJAD and AMARTO 22
OPERATION BREAKDOWN O. SIDE SEAM
Assembly to stitch is picked from the left by left hand
8anels are aligned from the side seam
>ept assembly at the stitching area
8ressure foot and <eedle moved down
Edge stitch at 2mm from edge of side seam
8ressure foot and needle moved up pulling assembly out
Thread been cut
'abric kept to the left side
Method Study and Time Study by AMIT ANUJ AJAD and AMARTO 23
Stitch
PROCESS CHART (.OR SHIRT REGULAR PLACKET)
LE.T HAND SIDE RIGHT HAND
SIDE
idle 'ront picked
%old front <ail press
%old folded front <ail press
8lace on machine and
align
8lace front and
align
%old front <eedle down
%old front =ar tack
ove front along
aintain correct
distance
%old fabric <eedle up
+emove front Trim thread
%old folded front <ail press
8osition pieces on
machine
8osition piece on
machine
%old the pieces <eedle down
%old the pieces =ar tack
ove pieces along
aintain correct
distance
%old stitched fabric <eedle up
+emove pieces Trim thread
Stitched fabric kept
left side
<e/t piece to
stitch is picked
Method Study and Time Study by AMIT ANUJ AJAD and AMARTO 24
PROCESS CHART (.OR SHOULDER ATTACHMENT)
LE.T HAND SIDE RIGHT HAND
SIDE
'ront picked idle
%old front on table back picked
%old front on table
=ack aligning on
to front
%old assembly
<eedle moved
down
%old assembly =ar tack
ove front along
aintain correct
distance
%old stitched fabric <eedle up
+emove front Trim thread
Stitched fabric kept
left side
<e/t back piece
is picked
Method Study and Time Study by AMIT ANUJ AJAD and AMARTO 25
PROCESS CHART (.OR SIDE SEAM ATTACHMENT)
LE.T HAND SIDE RIGHT HAND
SIDE
Assembly to stitch
picked
idle
8lace on machine and
align
8lace assembly
and align
%old assembly <eedle down
%old assembly =ar tack
ove front along
aintain correct
distance
%old stitched fabric <eedle up
+emove front Trim thread
Stitched fabric kept
left side
idle
Method Study and Time Study by AMIT ANUJ AJAD and AMARTO 26
MAN MACHINE CHART
SHIRT REGULAR PLACKET
MAN MACHINE
'ront picked, nail pressed at 2 inch, again
nail pressed at 2 inch,
9dle
placed it in stitching area idle
pressure foot B needle down idle
9dle =arCtack, stitch on 2 mm
9dle Stitch complete
8ressure foot and needle moved up idle
+emove fabric from machine 9dle
<ail press open on stitch idle
8lace fabric in stitching area 9dle
8ressure foot and needle put down idle
9dle =ar tack, stitch on 2 mm
9dle Stitch complete
8ressure foot and needle moved up idle
+emove and discard ready piece 9dle
8lace the stitched fabric at other side 9dle
Method Study and Time Study by AMIT ANUJ AJAD and AMARTO 27
SHOULDER ATTACHMENT
MAN MACHINE
'ront and back pieces picked 9dle
aligned at shoulder 9dle
placed it in stitching area idle
8ressure foot and needle put down idle
9dle =arCtack, stitch on 2 mm
9dle Stitch complete
8ressure foot and needle moved up idle
+emove fabric from machine 9dle
8lace the stitched fabric at other side 9dle
SIDE SEAM ATTACHMENT
MAN MACHINE
Assembly picked 9dle
aligned at side seam 9dle
placed it in stitching area idle
8ressure foot and needle put down idle
9dle =arCtack, stitch on 2 mm
9dle Stitch complete
8ressure foot and needle moved up idle
+emove fabric from machine 9dle
8lace the stitched fabric at other side 9dle
Method Study and Time Study by AMIT ANUJ AJAD and AMARTO 28
TIME STUDY SHEET:
SHORT CYCLE TIME STUDY FORM
OPERATION: FRONT REGULAR PLACKET MAKING
Study No.1
Sheet No.1
MACHINE: SNLS
WORKING CONDITIONS: Adequte
Studied !y: G"ou# $DSP
Dte: %&.11.%'
Che()ed:
No ELEMENT DESCRIPTION
O!*e"+ed Time
Tot,
O.T.
A+-
O.T.
R ..T.
1 / 0
1 1"o2t #i()ed /.4% /.3& /.3& &.'3 2.61 1%% 2.61
/ 1"o2t 2i, #"e**ed t 1.6 i2(h 3.1% 6.%3 3.%5 10./% .0 1%% .0
/
A-i2 1"o2t 2i, #"e**ed t
1.6 i2(h
5.5/ 5.' 6./' 1'.& 6.23 1%% 6.23
0 1"o2t #,(ed i2 *tit(hi2- "e 1.&& 1.'1 1.5& 6./6 1.75 1%% 1.75
3
P"e**u"e !" 2d Need,e #ut
do72
/./6 /.3/ 1.&0 5.3% 2.13 1%% 2.13
& Ed-e *tit(h t 6 mm 5.63 6.43 6.&0 1'./1 6.07 1%% 6.07
'
P"e**u"e !" 2d 2eed,e
mo+ed u# #u,,i2- 8!"i( out
/.'& /./& /.51 &.&6 2.58 1%% 2.58
4 Th"ed !ee2 (ut 0.15 0.%6 /.'/ 4.%0 3.01 1%% 3.01
1% Ni, #"e** o#e2 o2 *tit(h 6./4 3.'6 3.1' 13.0/ .77 1%% .77
11
1!"i( #,(ed i2 *tit(hi2-
"e
0.&4 0.13 3.%' 11.%1 3.67 1%% 3.67
1/
P"e**u"e !" 2d Need,e #ut
do72
1.04 1.'/ 1.1' 3.04 1.6 1%% 1.6
13 Stit(h t 6 mm 8"om ed-e 6.&& 6.53 3.6& 16.'' 5.29 1%% 5.29
16
P"e**u"e !" 2d 2eed,e
mo+ed u# #u,,i2- 8!"i( out
1.3& 1.6' 1.66 3.5% 1.53 1%% 1.53
15 Th"ed !ee2 (ut 1.'3 1.53 /.1/ 6.5% 1.86 1%% 1.86
1& Stit(hed 8!"i( )e#t ,e8t *ide 0./' 0.31 3.&1 11.3 3.8 1%% 3.80
R9Rti2- O.T.9O!*e"+ed Time ..T.9.*i( Time
:Note: Re,i-2me2t o8 #ie(e* ,*o i2(,ude* t"immi2- o8 th"ed* 7he"e "equi"ed;TT"<
Assuming Rating for all operations to be 100
Method Study and Time Study by AMIT ANUJ AJAD and AMARTO 29
CALC=LATIONS:
Tot, .*i( Time: 61.15 *e(
Calculation of SAM:
Pe"*o2, A,,o72(e: 11>
Pe"*o2, A,,o72(e 9 11?1%% : 61.15 9 6.5/
M(hi2e A,,o72(e: 6 >
6?1%% : 61.15 9 /.66
Co2ti2-e2(y A,,o72(e: 0 >
0?1%% : 61.15 9 1.60
Tot, A,,o72(e* 9 M(hi2e A,,o72(e @ Pe"*o2, ,,o72(e @ Co2ti2-e2(y A,,o72(e
9 /.66 *e( @ 6.5/ *e( @ 1.60 *e( 9 4.& *e(
SAM ;St2d"d A,,o7ed Mi2ute*< 9 .*i( Time @ Tot, A,,o72(e*
The"e8o"e SAM ! 51.16" 9.70 ! 60.86 #$%
SHORT CYCLE TIME STUDY FORM
Method Study and Time Study by AMIT ANUJ AJAD and AMARTO 30
OPERATION: SHOULDER ATTACHMENT
Study No.1
Sheet No.1
MACHINE: SNLS
WORKING CONDITIONS: Adequte
Studied !y: G"ou# $DSP
Dte: %&.11.%'
Che()ed:
No
ELEMENT
DESCRIPTION
O!*e"+ed Time
Tot,
O.T.
A+-
O.T.
R ..T.
1 / 0
1 Shi"t 8"o2t #i()ed 1.&' 1.'3 /.13 6.&5 1.92 1%% 1.92
/ Shi"t !() #i()ed 1.'6 /.%1 1.&4 6.56 1.88 1%% 1.88
/
.() ,i-2ed 7ith 8"o2t
t *hou,de" *ide
5.'& 6.5/ 5.%' 1'.6& 6.19 1%% 6.19
0
**em!,y #,(ed i2
*tit(hi2- "e
1./1 1.53 1.41 3.&5 1.58 1%% 1.58
3
P"e**u"e !" 2d Need,e
#ut do72
1.'5 1./1 1.6/ 3.64 1.53 1%% 1.53
&
*tit(h t 6 mm 8"om
ed-e o8 *hou,de"
3.3' 3.%1 6.'5 13.06 .78 1%% .78
'
P"e**u"e !" 2d 2eed,e
mo+ed u# #u,,i2- 8!"i(
out
/.51 0.1& /.'6 '.50 2.87 1%% 2.87
4 Th"ed !ee2 (ut 1.'4 1.53 /./3 6.&& 1.92 1%% 1.92
1%
Stit(hed 8!"i( )e#t ,e8t
*ide
1.'% /.64 1.43 5.00 2.11 1%% 2.11
R9Rti2- O.T.9O!*e"+ed Time ..T.9.*i( Time
:Note: Re,i-2me2t o8 #ie(e* ,*o i2(,ude* t"immi2- o8 th"ed* 7he"e "equi"ed;TT"<
Assuming Rating for all operations to be 100
CALC=LATIONS:
Tot, .*i( Time: /3.&' *e(
Method Study and Time Study by AMIT ANUJ AJAD and AMARTO 31
Calculation of SAM:
Pe"*o2, A,,o72(e: 11>
Pe"*o2, A,,o72(e 9 11?1%% : /3.&' 9 /.&/
M(hi2e A,,o72(e: 6 >
6?1%% : /3.&' 9 1./0
Co2ti2-e2(y A,,o72(e: 0 >
0?1%% : /3.&' 9 %.&3
Tot, A,,o72(e* 9 M(hi2e A,,o72(e @ Pe"*o2, ,,o72(e @ Co2ti2-e2(y A,,o72(e
9 1./0 *e( @ /.&/ *e( @ %.&3 *e( 9 3.54 *e(
SAM ;St2d"d A,,o7ed Mi2ute*< 9 .*i( Time @ Tot, A,,o72(e*
The"e8o"e SAM ! /3.&' " .96 ! 29.7 #$%
Method Study and Time Study by AMIT ANUJ AJAD and AMARTO 32
SHORT CYCLE TIME STUDY FORM
OPERATION: SIDE SEAM ATTACHMENT
Study No.1
Sheet No.1
MACHINE: SNLS
WORKING CONDITIONS: Adequte
Studied !y: G"ou# $DSP
Dte: %&.11.%'
Che()ed:
No
ELEMENT
DESCRIPTION
O!*e"+ed Time
Tot,
O.T.
A+-
O.T.
R ..T.
1 / 0
1
A**em!,y to *tit(h i*
#i()ed
/.%0 /.4' /.3& &.3' 2.9 1%% 2.9
/
A,i-2me2t o8 #2e,* t
*ide *em
/.1/ 0.16 /.3' &.&6 2.58 1%% 2.58
0
**em!,y #,(ed i2
*tit(hi2- "e
/.03 0.%4 /./' &.&1 2.57 1%% 2.57
3
P"e**u"e !" 2d Need,e
#ut do72
/.%1 1.3& 1.6/ 6.%% 1.66 1%% 1.66
&
*tit(h t 6 mm 8"om
ed-e o8 *ide *em
6.'6 6.%1 5./1 1&.%& 5.69 1%% 5.69
'
P"e**u"e !" 2d 2eed,e
mo+ed u# #u,,i2- 8!"i(
out
/.01 0.56 /.'6 '.'1 2.93 1%% 2.93
4 Th"ed !ee2 (ut 1.'3 /./3 1.6& 6.56 1.88 1%% 1.88
1%
Stit(hed 8!"i( )e#t ,e8t
*ide
1.51 1.'4 /.03 6.'3 1.9 1%% 1.9
R9Rti2- O.T.9O!*e"+ed Time ..T.9.*i( Time
:Note: Re,i-2me2t o8 #ie(e* ,*o i2(,ude* t"immi2- o8 th"ed* 7he"e "equi"ed;TT"<
Assuming Rating for all operations to be 100
Method Study and Time Study by AMIT ANUJ AJAD and AMARTO 33
CALC=LATIONS:
Tot, .*i( Time: /1.&3 *e(
Calculation of SAM:
Pe"*o2, A,,o72(e: 11>
Pe"*o2, A,,o72(e 9 11?1%% : /1.&39 /.04
M(hi2e A,,o72(e: 6 >
6?1%% : /1.&39 1.%'
Co2ti2-e2(y A,,o72(e: 0 >
0?1%% : /1.&39 %.56
Tot, A,,o72(e* 9 M(hi2e A,,o72(e @ Pe"*o2, ,,o72(e @ Co2ti2-e2(y A,,o72(e
9 /.04 *e( @ 1.%' *e( @ %.56 *e( 9 3.1/ *e(
SAM ;St2d"d A,,o7ed Mi2ute*< 9 .*i( Time @ Tot, A,,o72(e*
The"e8o"e SAM ! /1.&3" .12 ! 25.86 #$%
Method Study and Time Study by AMIT ANUJ AJAD and AMARTO 34
CONCLUSION:
We can conclude from the above listed observations and charts that&
!onformance to ergonomic standards affects productivity to a great e/tent
!omfort of operator is directly reflected in output
Work study is the biggest tool which enables us to assess the present
techni"ues and propose new more efficient methods
BIBLIOGRAPHY:
Work Study by O$8$>hanna
9ntroduction to Work Study 1An 9?O publication)
otion and Time Study by +alph $ =arnes
Method Study and Time Study by AMIT ANUJ AJAD and AMARTO 35