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How to Use the 3300 XL Shaft Micrometer Kit

Part Number 140273-01, Rev. C



Setup Option 1 Transducer System
Verification
Set up the shaft micrometer using a power
supply, multimeter, and transducer system with
the probe viewing a Bently Nevada 4140
target button. Note: Be sure the target is visible
through the hole in the collet before you insert
the probe.
POWER SUPPLY MULTIMETER
-3.00 Vdc
Vin
10 kO
Com
-24 Vdc
+ -

Setup Option 2 Shaft Verification in
Hazardous Areas
To verify the transducer system curve in an
intrinsically safe application when viewing a
shaft or piston rod, set up the transducer
system, micrometer, and multimeter as shown
below.

MULTIMETER
-3.00 Vdc
Vin Com
IN
MONITOR
COM
VT
BUFFERED
TRANSDUCER OUTPUT
(BNC CONNECTION)

Setup Option 3 Shaft Verification in
Non-Hazardous Areas
To verify the transducer system curve when
viewing the shaft or piston rod in a
non-hazardous area application, set up the
transducer system, shaft micrometer, power
supply, and multimeter as shown below.

POWER SUPPLY MULTIMETER
-3.00 Vdc
Vin
10 kO
Com
-24 Vdc
+ -

Step 1 Verifying the Transducer
While compensating for backlash, adjust the
micrometer position until the transducer system
is at electrical zero. The position of the
micrometer at this point is X0. To obtain your
first measuring point, X1, back off the
micrometer to the beginning of the linear range
of the probe in use. For example, for 5 & 8 mm
3300 probes, back off the micrometer 12 mil
(300m) from X0 and then adjust forward to 10
mil (250m) from X0. This will give you X1.


Xo-12 mil
Xo-300 um
or
Xo-250 um
Xo-10 mil
or

How to User the 3300 XL Shaft Micrometer Kit
Part Number 140273-01, Rev. C

Setup Option 1 Transducer System
Verification
Set up the shaft micrometer using a power
supply, multimeter, and transducer system with
the probe viewing a Bently Nevada 4140 target
button. Note: Be sure the target is visible through
the hole in the collet before inserting the probe.
POWER SUPPLY MULTIMETER
-3.00 Vdc
Vin
10 kO
Com
-24 Vdc
+ -

Setup Option 2 Shaft Verification in
Hazardous Areas
To verify the transducer system curve in an
intrinsically safe application when viewing a
shaft or piston rod, set up the transducer
system, micrometer, and multimeter as shown
below.

MULTIMETER
-3.00 Vdc
Vin Com
IN
MONITOR
COM
VT
BUFFERED
TRANSDUCER OUTPUT
(BNC CONNECTION)

Setup Option 3 Shaft Verification in Non-
Hazardous Areas
To verify the transducer system curve when
viewing the shaft or piston rod in a non-
hazardous area application, set up the
transducer system, shaft micrometer, power
supply, and multimeter as shown below.

POWER SUPPLY MULTIMETER
-3.00 Vdc
Vin
10 kO
Com
-24 Vdc
+ -

Step 1 Verifying the Transducer
While compensating for backlash, adjust the
micrometer position until the transducer
system is at electrical zero. The position of the
micrometer at this point is X0. To obtain your
first measuring point, X1, back off the
micrometer to the beginning of the linear range
of the probe in use. For example, for 5 & 8 mm
3300 probes, back off the micrometer 12 mil
(300m) from X0 and then adjust forward to 10
mil (250m) from X0. This will give you X1.


Xo-12 mil
Xo-300 um
or
Xo-250 um
Xo-10 mil
or

Step 2 Take Readings
Take readings until end of linear range in 250m
(10 mil) increments, assuming X1 is approximately
equal to 250m (10 mil). All voltages should be
negative voltages.

xn Probe Gap
Record
Voltages
n mn miln Vdcn
1
2
3
4
5
6
7
8
9
10
Step 3 Calculate ISF
Calculate Incremental Scale Factors (ISFn),
Average Scale Factor (ASF), and difference
voltages (Vdiffn).

25 . 0
Vdc - Vdc
= ISF
n 1 - n
) m / mV ( n
01 . 0
Vdc - Vdc
= ISF
n 1 - n
) mil / mV ( n

2
Vdc - Vdc
= ASF
m 2250 m 250
) m / mV (
08 . 0
Vdc - Vdc
= ASF
mil 90 mil 10
) mil / mV (

) 0079 . 0 m ( + Vdc = Vdiff n n n
) 2 . 0 l mi ( + Vdc = Vdiff n n n
Step 4a Record Scale Factors and
Difference Voltages

n
ISFn
(Incremental
Scale
Factor)
ASF
(Average
Scale
Factor)
Vdiffn
(Difference
Voltage)
1
2
3
4
5
6
7
8
9
10

Step 4b Determine Maximum Deviation
From Straight Line (DSL)
Use the following formulas to determine
maximum DSL:
m ____ =
0157 . 0
Vdiff - Vdiff
= DSL
(min) (max)
) m (
mil ____ =
40 . 0
Vdiff - Vdiff
= DSL
(min) (max)
) mil (
Notes

1. The numbers shown are only for
3300 5mm or 8mm, or 7200 5mm or
8mm systems. Check your
Transducer Manual for other values
for other systems.
2. Periodically coat target face with a
thin coat of paraffin wax to avoid
corrosion.
3. It is possible for the target to become
magnetized, which can effect scale
factor readings. Avoid strong
magnetic fields and degauss target if
necessary.




Copyright 1999. Bently Nevada LLC.
Bently Nevada is a trademark of General
Electric Company.
Step 2 Take Readings
Take readings until end of linear range in 250m
(10 mil) increments, assuming X1 is approximately
equal to 250m (10 mil). All voltages should be
negative voltages.

xn Probe Gap
Record
Voltages
n mn miln Vdcn
1
2
3
4
5
6
7
8
9
10
Step 3 Calculate ISF
Calculate Incremental Scale Factors (ISFn),
Average Scale Factor (ASF), and difference
voltages (Vdiffn).

25 . 0
Vdc - Vdc
= ISF
n 1 - n
) m / mV ( n
01 . 0
Vdc - Vdc
= ISF
n 1 - n
) mil / mV ( n

2
Vdc - Vdc
= ASF
m 2250 m 250
) m / mV (
08 . 0
Vdc - Vdc
= ASF
mil 90 mil 10
) mil / mV (

) 0079 . 0 m ( + Vdc = Vdiff n n n
) 2 . 0 l mi ( + Vdc = Vdiff n n n
Step 4a Record Scale Factors and
Difference Voltages

n
ISFn
(Incremental
Scale
Factor)
ASF
(Average
Scale
Factor)
Vdiffn
(Difference
Voltage)
1
2
3
4
5
6
7
8
9
10

Step 4b Determine Maximum Deviation
From Straight Line (DSL)
Use the following formulas to determine
maximum DSL:
m ____ =
0157 . 0
Vdiff - Vdiff
= DSL
(min) (max)
) m (
mil ____ =
40 . 0
Vdiff - Vdiff
= DSL
(min) (max)
) mil (
Notes

1. The numbers shown are only for
3300 5mm or 8mm, or 7200 5mm or
8mm systems. Check your
Transducer Manual for other values
for other systems.
2. Periodically coat target face with a
thin coat of paraffin wax to avoid
corrosion.
3. It is possible for the target to become
magnetized, which can effect scale
factor readings. Avoid strong
magnetic fields and degauss target if
necessary.




Copyright 1999. Bently Nevada LLC.
Bently Nevada is a trademark of General
Electric Company.

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