The document provides information and examples for calculating scaffold load capacity and stability. It includes:
- Formulas and worked examples for calculating the maximum rated load of scaffolding based on plank size and load rating (lbs/sqft).
- A worked example of calculating the intended load of materials on a scaffold and checking if it exceeds the rated capacity.
- Information on mud sills, base plates, and distributing leg loads to prevent soil compression.
- Formulas and examples for calculating tipping forces on scaffold towers and the minimum force needed to tip a wheeled scaffold of a given weight and dimensions.
- The single point suspension formula and examples of calculating required counterweight for different scaffold configurations.
The document provides information and examples for calculating scaffold load capacity and stability. It includes:
- Formulas and worked examples for calculating the maximum rated load of scaffolding based on plank size and load rating (lbs/sqft).
- A worked example of calculating the intended load of materials on a scaffold and checking if it exceeds the rated capacity.
- Information on mud sills, base plates, and distributing leg loads to prevent soil compression.
- Formulas and examples for calculating tipping forces on scaffold towers and the minimum force needed to tip a wheeled scaffold of a given weight and dimensions.
- The single point suspension formula and examples of calculating required counterweight for different scaffold configurations.
The document provides information and examples for calculating scaffold load capacity and stability. It includes:
- Formulas and worked examples for calculating the maximum rated load of scaffolding based on plank size and load rating (lbs/sqft).
- A worked example of calculating the intended load of materials on a scaffold and checking if it exceeds the rated capacity.
- Information on mud sills, base plates, and distributing leg loads to prevent soil compression.
- Formulas and examples for calculating tipping forces on scaffold towers and the minimum force needed to tip a wheeled scaffold of a given weight and dimensions.
- The single point suspension formula and examples of calculating required counterweight for different scaffold configurations.
What is the maximum rated load? Top View of scaffold 2 X 10 X 8 (L.D.) Planks 6 6 5-0
What is the maximum rated load? 7 X 5 (area)= 35 Square Feet
35 X 25 (L.D.) = 875 pounds Maximum Capacity 2 X 12 X 8 (L.D.) Planks 6 6 7 0 Light Duty (L.D.) = 25#/sq.ft Medium Duty (M.D.) = 50#/sq.ft Heavy Duty (H.D.) = 75#/sq.ft. 5-0
What is the maximum intended load? 1-Bands of bricks = 400 #s each
Mortar = 150#s
Pan (mortar) = 100#s
1 worker = 250#s each
400
150
100
250 max. intended load 900#s Will the light duty planks work? We calculated 875 # rate load for L.D. What is the maximum intended load? 7 X 5 (area)= 35 Square Feet 35 X 50 = 1,750 pounds Maximum Capacity
2 X 12 X 8 (M.D.) Planks 6 6 7 0 Light Duty (L.D.) = 25#/sq.ft Medium Duty (M.D.) = 50#/sq.ft Heavy Duty (H.D.) = 75#/sq.ft. 5-0
900 pounds Intended Load Will this work? Allowable Spans Maxlmum lnLended Load Maxlmum ermlsslble Span uslng lull 1hlckness Lumber Maxlmum ermlsslble Span uslng nomlnal 1hlckness Lumber 23 lbs./square fooL 10 feeL 8 feeL 30 lbs./square fooL 8 feeL 6 feeL 73 lbs./square fooL 6 feeL --- What is the maximum intended load? 7 X 5 (area)= 35 Square Feet
35 X 75 = 2625 pounds Maximum Capacity 2 X 12 X 8 (H.D.) Planks 6 6 7 0 Light Duty (L.D.) = 25#/sq.ft Medium Duty (M.D.) = 50#/sq.ft Heavy Duty (H.D.) = 75#/sq.ft. 5-0
1,800 pounds Intended Load What is the weight per leg? We have a total of 900 #s. 900 4 = 225 #s /leg (post) What is the weight on the base plate? Each leg has a 6 X 6 base plate. 6 X 6 = 36 sq. inches
6.25 #s per sq. inches 225 36 = What is the weight on the mud sill? Each base plate is on a 2 X 10 x 12 mud sill. 10 X 12 = 120 sq. inches
1.875 #s / sq. inch.
225 120 = How important is it to have a base plate and a mud sill? From 900 #s intended load To: 1.875 #s / sq. inch Mud Sill Typical mud sill: 2 X 10 pad between 12 and 18
This will be adequate for most scaffolds four levels or less in height and not heavily loaded Mud Sill Multiple levels (5 levels and up) may require a different size pad. Calculate the weight imposed by the scaffold leg on the sill (leg load). Divide that number by the square footage of the sill to determine the PSF imposed on soil. Compressive force should be limited to 1000 PSF on soil (type C) Mud Sill As a conservative guideline base on a maximum 3,000 lb leg load: 2X10X18 is adequate for Type A soil 18 square pad for Type B soil 3X3 square pad for Type C soil Dont use unstable objects, lose bricks, etc., as a sill. Calculate a Board Foot Calculate the board foot (BF) 1 X 12 X 12 = 144 cubic inches BF = ( T X W X L ) 12 T = Thickness W = Width L = Length A board foot is equal to 144 cubic inches of wood Calculate the board foot (BF) (1.5 X 9.25 X 8 / 12)= 9.25 board feet For example: An 8-foot 2X10 (nominal board )would contain ___ board feet.
! 1.5 Thickness ! 9.25 = Width Nominal 2 X 10 BF = ( T X W X L ) 12 Table 4 Scaffold Plank 1
2" and 3" thick, 8" and wider Size Grade Extreme Fiber Stress in Bending F b
Flat wise Use Only Modulus of Elasticity E
2" thick, 8" and wider MC!19% 2
Dense Industrial 72 Scaffold Plank Dense Industrial 65 Scaffold Plank 2400 2200 1,800,000 1,800,000 3" thick, 8" and wider MC>19% Dense Industrial 72 Scaffold Plank Dense Industrial 65 Scaffold Plank 1800 1650 1,600,000 1,600,000 (1) Scaffold plank design values are for flat wise use only. They were calculated using ASTM D245 and D2555 standards and modified using procedures shown in "Calculating Apparent Reliability of Wood Scaffold Planks," as published by the Journal on Structural Safety, 2 (1984) 47-57, and updated in 1993. (2) For exposed conditions of use (where the moisture content in service may exceed 19%) the values shall be multiplied by: 0.85 for "F b " and 0.90 for "E". Southern Pine Design Values 3.7#s/b.f. (TOP GRADE) 2.7#s/b.f. Indian Mill Corporation Pin-Lok 2.0E Scaffold Plank Fb 2900 psi 3.95 #s / bf Calculate the board foot (BF) (1.5 X 9.25 X 96 ) / 144 = 9.25 board feet For example: An 8-foot 2X10 (nominal board )would contain ___ board feet.
! 1.5 Thickness ! 9.25 = Width Nominal 2 X 10 BF = ( T X W X L ) 144 9.25 bf X 2.7 = 24.975 or 25 lbs. 11.56 bf X 3.9 = 45 lbs. (1.5 X 9.25 X 120 ) / 144 = 11.56 board feet PIN-LOK Scaffold Plank Tipping Forces on Towers Tipping Forces on Towers Rm F (Tipping Forces) H (Height) Rm (Resisting Moment) = " the width W (Weight of Tower) = 1,225 lbs F = (1,225 lbs. x 2.5 ft.) / 26 ft. F = 3,062.5 / 26 ft.. F = 117.7 lbs 26 0 F 5-0 F = (W x Rm) / H Calculate Tipping Force How much force must be exert to tip scaffold? A 6 ft, 180 lb man is pushing an overhead beam while standing on a 450 lb wheeled scaffold which is 6 ft. wide and 18 ft. high. The coefficient of friction for the scaffold with the wheels locked is 0.88. F 1 d 1 = F 2 d 2
How much force must be exert to tip scaffold? A 6 ft, 180 lb man is pushing an overhead beam while standing on a 450 lb wheeled scaffold which is 6 ft. wide and 18 ft. high. The coefficient of friction for the scaffold with the wheels locked is 0.88. F 2 d 2
18 +6 180+450 6 ft. F 1 d 1
F 2 = (180+450) (3) 18 + 6 6/2 F 1 d 1 = F 2 d 2
F 2 = F 1 d 1 / d 2 F 2 = (180+450)(3) / 18 + 6 F 2 = 1890 / 24 F 2 = 78.75
Calculation for single point suspension Calculation for single point suspension CA!3BW
C W A B C = counter weight A = distance from C to fulcrum B = distance from fulcrum to edge W = weight C W A B Calculation for single point suspension Roof C A B W Calculation for single point suspension Case scenario # 1: W = 750#s A = 10 B = 4 C = ____ C A B W Calculation for single point suspension C 10 ! 3 " 4 " 750
C 10/10 ! 3 " 4 " 750 10
C ! 9000/10
C = 900 900 CA!3BW Case scenario # 2: W = 750#s A = 15 B = 5 C = ____ C A B W Calculation for single point suspension C 15 ! 3 " 5 " 750
C 15/15 ! 3 " 5 " 750 15
C ! 11,250/15
C = 750 750 CA!3BW Case scenario # 3: W = 1,250#s A = 15 B = 3 C = ____ C A B W Calculation for single point suspension C 15 ! 3 " 3 " 1,250