Professional Documents
Culture Documents
Operating Manual-Eps600
Operating Manual-Eps600
Operating Manual-Eps600
Model EPS619
1
ai r v al ve
ai r v al ve
fig. 1
2
USER MANUAL EPS619
1) stand
2) lubricating system
3) feed pump and motor
4) dirty oil tank
5) heater
6) oil tank
7) sideway
8) gathering oil tank
9) dragging disc
10) indicator arm
11) main motor
12) control panel
13) inverter
14) switch
15) electric box
16) electric board
17) vacuum valve
18) air holder
19) vacuum holder
20) feeding holder
fig. 2
3
USER MANUAL EPS619
1) rotation arm axle
2) rotation arm
3) gather oil tank
4) graduate board
5) graduate
6light
7) oil fender
8) gather oil cup
9) electromagnet
10) fixture seat
11) vertical shaft
12,13) handle
TRANSMISSION SYSTEM
fig. 3
It is constituted by:
Main engine
Flywheel of inertia keyed in the shaft of the engine and equipped with goniometry for
angular measurement (0~360)
Pneumatic cylinder for the braking of the flywheel in emergency case and during the
timing operation of the in line injection pump with the overflow system in high pressure
Index mobile of reference for the angular number of the rotation of the engine.
4
USER MANUAL EPS619
Concerning the follow figure:
almost a constant.
5
USER MANUAL EPS619
Connecting the inverter
The 3-phase electrical supply was connected to the terminals(L1, L2, L3) of inverter
through switch. The exterminable(U,V,W) of inverter were connected to the main motor.
The terminals(+10, A11, COM) of inverter were connected to the speed adjusting
potentiometer.
Turning potentiometer clockwise/anti-clockwise rotation to control the output of inverter,
and the main motor will run accordingly.
Protection function of inverter
Moment power-off protection
Lower voltage protection
Over voltage protection
Over load protection
FUEL SYSTEM
Technical data
Volume of oil tank: 60 liter
Pressure of feeding test oil
Low pressure: 0~0.4 Mpa
High pressure: 0~4 Mpa
Feeding capacity of test oil: 8 mm3/r
Stabilization temperature: 40+2
Heater: 1.5kW, 380V
Cooling: water or compressor cooling
Principle
The drawing shown its principle(see Fig.4)
1) tank
2) heater
3) cooler
4) absorb filter
5) feed pump
6) motor
7) filter
6
USER MANUAL EPS619
9) temperature meter
10)high pressure meter
11) under tested pump
12)standard injector
13)injection measurement system
14)over flow valve
Fig. 4
Operations
Test oil
Pour 60L test oil in the test oil tank
The test oil should be ISD 411401978C or GB252-64
The level of test oil should be lower by 30-40mm than the top of the tank.
Pay attention to the rotation of the pump motor
The rotation must be in the same direction as indicator by the arrow on the feeding
pumps body.
Test oil temperature
Press the START button, the warning lamp will light up to signal that the controlling
7
USER MANUAL EPS619
system is beginning to work. Set the thermo regulator at the temperature of 40 or on
the request of tested pump. The thermo regulator will show the current temperature.
Sensor of temperature will automatically control the oil temperature to continue the pump
testing. Please see the processing figure as below,
Sensor of temperature
thermo regulator
Radiator fan
heater
test oil
Adjusting
The adjusting valve could adjust not only the low pressure, bust also the high pressure.
Regulation group of temperature of the test oil. The device is constituted by a heater
immersed in the test oil, by an exchanger of heat electric fan, by a temperature sensor
and by an electronic thermo-regulator for the thermo-station. Feeding pump conveys the
oil test from the tank through the filter and the radiator of the heat exchanger. The thermoregulator placed on the control panel, connected to the sensor, realize the pilotage of the
resistance of the heating of the heating of the electric fan stabilize the temperature of the
fixed level.
ELECTRONIC SYSTEM
Principle and drawing
ITM700 test bench electronic system is mainly including electronic board, inverter, motor,
controlling components and indicator.
Electric principle (see fig.5)
8
USER MANUAL EPS619
L1
- D-
- D-
see fig.5
L3
Code
Name
Stop switch
Transformer
Fuse
Fuse
Fuse
Starting capacitor
Ballast
Working light
Electronic heater
Model
VC-2
JRK4-400
FR
M2
M1
KM1,
KM2,KM3
SB1
SB2, SB4
SB3,SB5,SB6
SA2
YA1,YA2
Thermo switch
Main motor
Feed pump motor
Relay
LR2-D1306N
ST
SR
Temperature sensor
Speed sensor
Inverter
Electric potential
QF
TC
FU1,FU4
FU2
FU3
C
L
EL1
JR
RP1,RP2
Emergency button
Stop button
Start button
2-position button
Electromagnet
Y90S-4
LC1-D0910
XB2-EA141
XB2-EA131
XR2-ED21
MQ0.7/AC220
WXD4-24
Spec.
40A
380/220
6A
10A
2A
2uF
220V/20W
220V/20W
220V/1.5k
W
5.5-18.5kW
1.1kW
220/50HZ
Qty
1
1
2
1
1
1
1
1
1
1
1
1
3
1
2
3
2
2
1
1
1
2
10
USER MANUAL EPS619
PNEUMATIC SYSTEM
Principle and drawing
It must be connected to the air compressed net of the workshop. It work for the control of
the pneumatic super charging(LDA) of the injection pump, for the check of the pneumatic
regulators and it guarantee the emergency stop through pneumatic actuators.
Drawings (see fig. 6)
3
2
see fig. 6
remarks:
1 pressure adjusting valve
2 air pressure output
Use
It is constituted by:
Rapid attachment for the connection of the compressed air of the workshop
Security pressure switch for the test bench stop, when the air pressure do not guarantee
the intervention of the emergency pneumatic braking(<4bar)
Rapid attachment for the connection of the injection pump during the test
Regulator of the accuracy pressure
Pressure/de-pressure transducer
Pumps for the empty
Pneumatic cylinder for the starting of the interceptor
Pneumatic cylinder for the driving of the emergency brake
Electro pneumatic valve for the control of the logic functionement
11
USER MANUAL EPS619
INSTALLATION
Environment
The environment around the test bench should be dry and without dust and corrosion
gases.
The temperature of environment should be in the range from 5 to 35
Laying
Take care that all the sides should be easily accessible.
Between the test bench and floor put the four vibration dampers which is supplied as
standard accessories.
Electrical supply
Power: 3-phase, 4 poles, 380v/50-60Hz
Voltage allowed: -15+10%
Frequency allowed: 5%
Compressed air
Input air pressure should be 0.6Mpa by connecting the pipe union.
Dry air or water strictly separated.
Test oil
Standard: ISO 4113-1978c or GB 252-64
Capacity: 40-50 L
Note: before testing, please check the oil tank
12
USER MANUAL EPS619
13
USER MANUAL EPS619
MAINTENANCE
The test bench does require a complex periodical maintenance with view to simplify as far
as possible the operators work.
The ordinary maintenance intervention suggested are:
1. Test oil substitution when it have vivid yellow color(indicating the mixing with lubricant
oil) or when have a turbid grey color(indicating the presence of impurity that can
damaging the pump and the nozzle in test)
2. Carefully clearing of the oil tank during the oil substitution
3. Substitution of the oil filter after about 200 tests on the injection pump
4. Periodical checking (after about 200 tests) of the injectors and the connection tubes
5. Periodical checking of the intervention at the S dimension of pad brake with pneumatic
plate
6. Periodical checking the main motor, usually every half a year
14
USER MANUAL EPS619
ACCESSORIES
Standard accessories for EPS600 series
No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Name
Standard nozzle
Assembly
Mounting
High pressure pipe
High pressure pipe
High pressure pipe
High pressure pipe
Inlet pipe
outlet pipe
Holder
Holder
Holder
Driving shaft spanner
Bronze washer
Bronze washe
Bronze washe
Coupling
Coupling
coupling
coupling
Clip
Specification
Z12J1
A,AD,K,P,PD,VE
M14X1.5/M14X1.5X600
M14X1.5/M12X1.5X840
2X6X600XM14XM14
2X6X450 M14
M18X1.5-14.5-1000
M18X1.5-14.5-1000
M14X1.5
M12X1.5
M16X1.5
12.5
14.5
16.5
17
20
25
30
P 1.
Qty
12
Unit
Set
1
12
12
12
12
1
2
2
2
2
1
3
3
2
1
1
1
1
2
Set
Pc
Pc
Pc
Pc
Pc
Pc
Pc
pc
Pc
pc
pc
pc
pc
pc
pc
pc
pc
set
Remarks
15
USER MANUAL EPS619
ACCESSORIES
Standard accessories for test bench EPS600 series
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
Graduator
Graduator
block
Spanner
Spanner
Washer
Washer
washer
Plate spacer
Plate spacer
Are spacer seat
Are spacer seat
Plastic seat
Plastic reducer
12/24V wire
fuse
fuse
fuse
Air pipe
Pressure holder
Dial gauge
Gauge holder
Initial pressure holder
Initial pressure holder
45ML
150ML
45ML/150ML
S10
S6
12
14
16
H80
H87
R45
R56
H71
80X60
1M
2A
6A
10A
2M
8 10 12
M12X1.5
M14X1.5
P 2.
12
12
10
1
1
4
8
4
2
2
2
2
2
4
1
2
2
2
1
1
1
1
1
1
pc
pc
pc
pc
pc
pc
pc
pc
set
set
set
set
set
pc
pc
pc
pc
pc
pc
pc
Pc
Set
Pc
pc
16
USER MANUAL EPS619
TROUBLE AND CORRECTIVE ACTIONS
This chapter describes the main problem will be met and list their corrective actions,
No.
Troubles
Causes
1)
2)
The main motor 3)
can not run
4)
Speed
error
Temperature
display error
1) whether
the
temperature Check the shielded
sensor touch the ground safety cable
touch
the
ground or not
2) whether
the
temperature Open
the
sensor
sensor loosened
housing
check
if
loosened
3) whether
the
temperature Measure and make
sensor damaged
sure if the sensor
damping
value
is
107.79(20)
1) leakage
Pressure
adjusting
incorrect
Corrective actions
valve
3) barometer indicator can not up
17
USER MANUAL EPS619
PACKING AND TRANSPORTATION
The injection measurement group must be supported on the bottom stand of the packing
box, by a supporter.
Use a plastic dustcoat to pack the test stand, and use some pieces of asphalt felt or the
same things on the faces of the packing box inside, so as to protect the test stand against
raining.
Protect the test stand against quake violently, during transporting.
After opening the packing box, in order to protect the paint of the test stand, dont let sling
and transporting tools touch the faces of the test stand.
SOLE AGENT/DISTRIBUTORS
18