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CIA MINERA ATACOCHA S.A.A.

PLANTA CONCENTRADORA CHICRIN 2014


Date
Month
Day

5/17/2014
Mayo
Martes

1._ ENTRY DATA OPERATIONAL BALL MILLS


Consumption ball steel, [kg / ton]

0.42

Balls Mills Grinding Circuit


Internal large , [ feet]
Internal Diameter, [ feet]
Entry Height free, [pulg ]

Average hight, [feet ]


Internal Mill volume, [m3]
Fraction occupied by the balls objetive,[Jb]
Volume charge molturant objetive,[m3]
Fraction volumetric interstitial spaces, [ % ]
Density ball steel, [ton/ m3]
Weight ball steel objetive, [ kg ]
Level charge ball actual, [ % ]
Acero que falta para completar el nivel. [ kg ]

8'x10'-1

8'x5'-2

8'x10'-3

8'x5'-4

8'x10'-5

8'x10'-6

10.00
8.00
57.00
57.50
57.50
4.78
14.28
37.00
5.28

5.00
8.00
53.00
55.00
54.00
4.50
7.14
36.00
2.57

10.00
8.00
59.30
60.00
59.00
4.95
14.28
37.00
5.28

5.00
8.00
57.50
56.80
58.50
4.80
7.14
36.00
2.57

10.00
8.00
53.20
52.40
54.10
4.44
14.28
37.00
5.28

10.00
8.00
57.20
56.80
57.50
4.76
14.28
37.00
5.28

24560.22
37.75
-497.84

11948.22
42.13
-2032.86

24560.22
34.99
1331.73

11948.22
37.40
-464.65

24560.22
43.13
-4069.86

24560.22
37.97
-643.05

0.00
0.00
0.00
0.00

0.00
0.00
0.00
0.00

0.40
7.75

2._ BALLS REPOSITION FOR BALL MILL AFTER MEASUREMENT LEVEL.


Entry actual distribution ball size:
Ball Mill 8'x10' Comesa

[pulg]
3 1/2
3
2 1/2
2

Nro balls of reposition for each ball Mill :

[ % ] [weight, kg ]
70
3.20
0
30
0

0.00
0.00
0.00
0.00

2.06
1.16
0.85

291.32
0.00
344.41
0.00

Ball Mill 8'x5' Hardinge


3 1/2
3
2 1/2
2

3.20

0
100
0

2.06
1.16
0.85

0.00
0.00
0.00
0.00

0.00
0.00
0.00
0.00

3._ NUMBER DAYS NOT REPOSITION BALLS TO MILL.


Entry daily tratament for each Ball Mill
Number days for no reposition ball mill.

900.00
1.32

520.00
9.31

900.00

520.00
2.13

900.00
10.77

900.00
1.70

900.00

520.00

900.00

520.00

900.00

900.00

82.69
97.76

82.69
97.76

4._ DAILY REPOSITION BALL FOR EACH MILL.


Target consumption ball steel, [kg / ton]
Entry daily tratament for each Ball Mill

0.42

Number ball for each Ball Mill 8'x10'


Ball diameter 3 1/2
Ball diameter 2 1/2
Number ball for each Ball Mill 8'x5' Hardinge
Ball diameter 2 1/2

82.69
97.76

82.69
97.76
188.28

188.28

CIA MINERA ATACOCHA S.A.A.


PLANTA CONCENTRADORA CHICRIN 2014
Date
Month
Day

5/17/2014
Mayo
Martes

1._ ENTRY DATA OPERATIONAL BALL MILLS


Consumption ball steel, [kg / ton]

0.42

Balls Mills Grinding Circuit


Internal large , [ feet]
Internal Diameter, [ feet]
Entry Height free, [pulg ]

Average hight, [feet ]


Internal Mill volume, [m3]
Fraction occupied by the balls objetive,[Jb]
Volume charge molturant objetive,[m3]
Fraction volumetric interstitial spaces, [ % ]
Density ball steel, [ton/ m3]
Weight ball steel objetive, [ kg ]
Level charge ball actual, [ % ]
Acero que falta para completar el nivel. [ kg ]

8'x10'-1

8'x5'-2

8'x10'-3

8'x5'-4

8'x10'-5

8'x10'-6

10.00
8.00
57.00
57.50
57.50
4.78
14.28
37.00
5.28

5.00
8.00
53.00
55.00
54.00
4.50
7.14
36.00
2.57

10.00
8.00
59.30
60.00
59.00
4.95
14.28
37.00
5.28

5.00
8.00
57.50
56.80
58.50
4.80
7.14
36.00
2.57

10.00
8.00
53.20
52.40
54.10
4.44
14.28
37.00
5.28

10.00
8.00
57.20
56.80
57.50
4.76
14.28
37.00
5.28

24560.22
37.75
-497.84

11948.22
42.13
-2032.86

24560.22
34.99
1331.73

11948.22
37.40
-464.65

24560.22
43.13
-4069.86

24560.22
37.97
-643.05

0.00
0.00
0.00
0.00

0.00
0.00
0.00
0.00

0.40
7.75

2._ BALLS REPOSITION FOR BALL MILL AFTER MEASUREMENT LEVEL.


Entry actual distribution ball size:
Ball Mill 8'x10' Comesa

[pulg]
3 1/2
3
2 1/2
2

Nro balls of reposition for each ball Mill :

[ % ] [weight, kg ]
70
3.20
0
30
0

0.00
0.00
0.00
0.00

2.06
1.16
0.85

291.32
0.00
344.41
0.00

Ball Mill 8'x5' Hardinge


3 1/2
3
2 1/2
2

3.20

0
100
0

2.06
1.16
0.85

0.00
0.00
0.00
0.00

0.00
0.00
0.00
0.00

3._ NUMBER DAYS NOT REPOSITION BALLS TO MILL.


Entry daily tratament for each Ball Mill
Number days for no reposition ball mill.

900.00
1.32

520.00
9.31

900.00

520.00
2.13

900.00
10.77

900.00
1.70

900.00

520.00

900.00

520.00

900.00

900.00

82.69
97.76

82.69
97.76

4._ DAILY REPOSITION BALL FOR EACH MILL.


Target consumption ball steel, [kg / ton]
Entry daily tratament for each Ball Mill

0.42

Number ball for each Ball Mill 8'x10'


Ball diameter 3 1/2
Ball diameter 2 1/2
Number ball for each Ball Mill 8'x5' Hardinge
Ball diameter 2 1/2

82.69
97.76

82.69
97.76
188.28

188.28

CIA MINERA ATACOCHA S.A.A.


PLANTA CONCENTRADORA CHICRIN 2014
Date
Month
Day

5/23/2014
Mayo
Martes

1._ ENTRY DATA OPERATIONAL BALL MILLS


Consumption ball steel, [kg / ton]

0.42

Balls Mills Grinding Circuit


Internal large , [ feet]
Internal Diameter, [ feet]
Entry Height free, [pulg ]

Average hight, [feet ]


Internal Mill volume, [m3]
Mill Fraction occupied by the balls objetive,[Jb]
Volume charge molturant objetive,[m3]
Fraction volumetric interstitial spaces, [ % ]
Density ball steel, [ton/ m3]
Weight ball steel objetive, [ kg ]
Level charge ball actual, [ % ]
Volume charge molturant actual ,[m3]
Weight ball steel actual, [ kg ]
Acero que falta para completar el nivel. [ kg ]

8'x10'-1

8'x5'-2

8'x10'-3

8'x5'-4

8'x10'-5

8'x10'-6

10.00
8.00
57.90
57.90
57.90
4.83
14.28
37.00
5.28

5.00
8.00
54.00
55.00
54.00
4.53
7.14
36.00
2.57

10.00
8.00
57.90
57.90
57.90
4.83
14.28
37.00
5.28

5.00
8.00
56.00
56.50
56.00
4.68
7.14
36.00
2.57

10.00
8.00
57.90
57.90
57.90
4.83
14.28
37.00
5.28

10.00
8.00
57.90
57.90
57.90
4.83
14.28
37.00
5.28

24560.22
37.00
5.28
24560.22
0.00

11948.22
41.69
2.98
13835.87
-1887.65

24560.22
37.01
5.28
24564.37
-4.15

11948.22
39.28
2.80
13037.25
-1089.03

24560.22
37.01
5.28
24564.37
-4.15

24560.22
37.01
5.28
24564.37
-4.15

0.00
0.00
0.00
0.00

0.00
0.00
0.00
0.00

0.40
7.75

2._ BALLS REPOSITION FOR BALL MILL AFTER MEASUREMENT LEVEL.


Entry actual distribution ball size:
Ball Mill 8'x10' Comesa

[pulg]
3 1/2
3
2 1/2
2

Nro balls of reposition for each ball Mill :

[ % ] [weight, kg ]
70
3.20
0
30
0

0.00
0.00
0.00
0.00

2.06
1.16
0.85

0.00
0.00
0.00
0.00

Ball Mill 8'x5' Hardinge


3 1/2
3
2 1/2
2

3.20

0
100
0

2.06
1.16
0.85

0.00
0.00
0.00
0.00

0.00
0.00
0.00
0.00

3._ NUMBER DAYS NOT REPOSITION BALLS TO MILL.


Entry daily tratament for each Ball Mill
Number days for no reposition balls to mill.

900.00
0.00

520.00
8.64

900.00
0.01

520.00
4.99

900.00
0.01

900.00
0.01

900.00

520.00

900.00

520.00

900.00

900.00

82.69
97.76

82.69
97.76

4._ DAILY REPOSITION BALL FOR EACH MILL.


Target consumption ball steel, [kg / ton]
Entry daily tratament for each Ball Mill

0.42

Number ball for each Ball Mill 8'x10'


Ball diameter 3 1/2
Ball diameter 2 1/2
Number ball for each Ball Mill 8'x5' Hardinge
Ball diameter 2 1/2

82.69
97.76

82.69
97.76
188.28

188.28

CIA MINERA ATACOCHA S.A.A.


PLANTA CONCENTRADORA CHICRIN 2013
Month
Date

May
5/15/2013

1._ TECHNICAL
BALL MILL Nro 1

DATA BALL MILL Nro 1.


COMESA

Large, [ feet]
Diameter, [ feet]
Ball size max, [ mm ]
Feed flow Solids ball mill, [tph]
Internal Mill volume, [m3]
fraction occupied by the balls, [Jb]
Chargue volume molturant, [m3]
Operational velocity, [rpm]
Installed Power, [HP]
Installed voltage, [voltios]
Nominal amperaje, [ampers]
Operational amperaje, [ampers]
Factor power, [cos ,%]

2._ GRANULOMETRIC

10
8
75
37
14.28
37
5.28
20.57
400
460
458
408
0.78

DISTRIBUTION PARTICLE SIZE


FEED MILL

Nro.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

DISCHARGE MILL

Mesh

Size

weight

weight

Acum.( + )

Acum.( - )

weight

weight

[Nro]

[ ]

[ gr ]

[%]

[%]

[%]

[ gr ]

[%]

400000
200000
50000
25000
20000
12700
9525
6350
3350
1680
841
297
210
149
105
74
53
44
38
19

0.00
0.00
0.00
0.00
0.00
0.00
43.70
131.20
112.50
166.90
118.90
166.20
39.80
31.60
25.40
22.70
17.40
4.40
3.50
115.80

0.00
0.00
0.00
0.00
0.00
0.00
4.37
13.12
11.25
16.69
11.89
16.62
3.98
3.16
2.54
2.27
1.74
0.44
0.35
11.58

0.00
0.00
0.00
0.00
0.00
0.00
4.37
17.49
28.74
45.43
57.32
73.94
77.92
81.08
83.62
85.89
87.63
88.07
88.42
100.00

100.00
100.00
100.00
100.00
100.00
100.00
95.63
82.51
71.26
54.57
42.68
26.06
22.08
18.92
16.38
14.11
12.37
11.93
11.58

0.00
0.00
0.00
0.00
0.00
0.00
1.90
2.30
5.20
14.50
20.10
130.70
76.80
73.90
52.40
33.60
20.10
5.90
18.10
40.60

0.00
0.00
0.00
0.00
0.00
0.00
0.38
0.46
1.05
2.92
4.05
26.35
15.48
14.90
10.56
6.77
4.05
1.19
3.65
8.18

1000.00

100.00

496.10

100.00

6
4
2
1
3/4
1/2
3/8
1/4
5
10
20
50
70
100
140
200
270
325
400
-400

3._ OPERATIONAL

CONDITIONS BALL MILL Nro 1.

Consumption energy, Kw-h


Especific Consumption Energy,Kw-h/ton
Work Index operational, Kw-h/ton

0.00
0.00

k80

Acum.( + ) Acum.( - )

Feed

Disch.

[ ]

[ ]

[%]

[%]

0.00
0.00
0.00
0.00
0.00
0.00
0.38
0.85
1.89
4.82
8.87
35.21
50.70
65.59
76.15
82.93
86.98
88.17
91.82
100.00

100.00
0.00
100.00
0.00
100.00
0.00
100.00
0.00
100.00
0.00
100.00
0.00
99.62
0.00
99.15 5549.35
98.11
0.00
95.18
0.00
91.13
0.00
64.79
0.00
49.30
0.00
34.41
0.00
23.85
0.00
17.07
0.00
13.02
0.00
11.83
0.00
8.18
0.00

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
565.22
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

Work index grinding-clasif circuit, Kw-h/ton


Power practical empleyoment, [ HP]
Feed flow Solids actual, [tph]
Feed flow Solids maximo, [tph]
Driver eficient (motor), [ % ]
K80 feed, []
K80 dischargue, []
Reduction ratio,
Critical velocity, [ % ]
Diameter ball size max, [ mm ]
Gr-sp feed ore, [ ton/m3 ]
Water porcent feed ore, [ % ]
Fresh water feed, [ m3/h ]
Time milling, [ min ]

0.00
36.08
#DIV/0!
#DIV/0!
5549.35
565.22
9.82
75.95
75.00
3.24
2.50

15
11.72

CIA MINERA ATACOCHA S.A.A.


PLANTA CONCENTRADORA CHICRIN 2014
Date
Month
Day

5/17/2014
Mayo
Martes

1._ ENTRY DATA OPERATIONAL BALL MILLS


Consumption ball steel, [kg / ton]

0.42

Balls Mills Grinding Circuit


Internal large , [ feet]
Internal Diameter, [ feet]
Entry Height free, [pulg ]

Average hight, [feet ]


Internal Mill volume, [m3]
Fraction occupied by the balls objetive,[Jb]
Volume charge molturant objetive,[m3]
Fraction volumetric interstitial spaces, [ % ]
Density ball steel, [ton/ m3]
Weight ball steel objetive, [ kg ]
Level charge ball actual, [ % ]
Acero que falta para completar el nivel. [ kg ]

8'x10'-1

8'x5'-2

8'x10'-3

8'x5'-4

8'x10'-5

8'x10'-6

10.00
8.00
57.00
57.50
57.50
4.78
14.28
37.00
5.28

5.00
8.00
53.00
55.00
54.00
4.50
7.14
36.00
2.57

10.00
8.00
59.30
60.00
59.00
4.95
14.28
37.00
5.28

5.00
8.00
57.50
56.80
58.50
4.80
7.14
36.00
2.57

10.00
8.00
53.20
52.40
54.10
4.44
14.28
37.00
5.28

10.00
8.00
57.20
56.80
57.50
4.76
14.28
37.00
5.28

24560.22
37.75
-497.84

11948.22
42.13
-2032.86

24560.22
34.99
1331.73

11948.22
37.40
-464.65

24560.22
43.13
-4069.86

24560.22
37.97
-643.05

0.00
0.00
0.00
0.00

0.00
0.00
0.00
0.00

0.40
7.75

2._ BALLS REPOSITION FOR BALL MILL AFTER MEASUREMENT LEVEL.


Entry actual distribution ball size:
Ball Mill 8'x10' Comesa

[pulg]
3 1/2
3
2 1/2
2

Nro balls of reposition for each ball Mill :

[ % ] [weight, kg ]
40
3.20
0
60
0

0.00
0.00
0.00
0.00

2.06
1.16
0.85

166.47
0.00
688.82
0.00

Ball Mill 8'x5' Hardinge


3 1/2
3
2 1/2
2

3.20

0
100
0

2.06
1.16
0.85

0.00
0.00
0.00
0.00

0.00
0.00
0.00
0.00

3._ NUMBER DAYS NOT REPOSITION BALLS TO MILL.


Entry daily tratament for each Ball Mill
Number days for no reposition ball mill.

900.00
1.32

520.00
9.31

900.00

520.00
2.13

900.00
10.77

900.00
1.70

900.00

520.00

900.00

520.00

900.00

900.00

47.25
195.52

47.25
195.52

4._ DAILY REPOSITION BALL FOR EACH MILL.


Target consumption ball steel, [kg / ton]
Entry daily tratament for each Ball Mill

0.42

Number ball for each Ball Mill 8'x10'


Ball diameter 3 1/2
Ball diameter 2 1/2
Number ball for each Ball Mill 8'x5' Hardinge
Ball diameter 2 1/2

47.25
195.52

47.25
195.52
188.28

188.28

Nro de bolas Peso total Nro dias


189.00
604.8
10.58
782.07
907.2
2.56

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