Electric Surface Heating en (Main Bag House)

THERMOPROZESS HEATING-SYSTEMS GMBH
Wiehagen 6 D - 45472 Mlheim

Tel.: +49 208 49539-50 Fax : +49 208 49539-59
Geschftsfhrer: Dipl.-Ing. Karl Funken, HRB 15979 Duisburg

Operation and Maintenance Manual
for
Electric Surface Heating Systems

Personal involved in the installation, testing and maintenance of electric heat-tracing systems must be
suitably trained in all special techniques required, as well as in general electrical installation work!

Ensure that the heating cable voltage rating is suitable for the application!

1. Power supply and electrical protection
Size overcurrent protective devices according to the THERMOPROZESS Heating-Systems GmbH
design specification.
We require the use of a maximum 300 mA residual current device to provide maximum safety and
protection.
Bond the metal sheath or metallic braid of the heating cable to a suitable earth terminal.
Also refer to local standards.
Special regard should be given to electrical safety. All safety aspects need to be proven. Also refer to
local standards.

2. Power System testing and operating
After installation of the heating system, it has to be checked for visible damage on the components
installed.
Measure the resistance
a.) Insulation resistance
b.) Resistance of heating cable (not required for self regulating tapes)

2.1 Insulation Resistance (IR) testing
IR testing (using a megohmmeter) should be conducted with minimum 500 V and max. 2000 V.
Measure the resistance between the heating cable bus wire and the braid or metal sheath.
All insulation resistance values should be greater than 50 M, regardless of the heating cable length.
The installer should record the values for each circuit on the installation record sheet.

THERMOPROZESS Heating-Systems GmbH recommends insulation resistance test after installing
thermal insulation and as part of the periodic maintenance.

Function testing of electrical protection, residual current device and temperature control systems
should be carried out at regular intervals.

3. Operation and maintenance
- switch on power
- set value on regulator, controller, limiter etc.
if the controller setpoint is below the actual value, set values above actual values temporary.
- the same procedure with possibly existing safety controller / limitter
- Measure the current ampere immediately and after 10 minutes of operation with an a-meter.
- if existing, check the low temperature controller by changing the values

Attention !
After commissioning/maintenance set all values back to the required one.
4 2 3 5 6 7 8
Date
Datum
Si gn.
Name Change Check.
1
A
C
D
B
E
A
B
C
D
E
Draw. no.
Order no.
Client
sheet no.
Tel.: +49 208 49539-50
Fax: +49 208 49539-59
TH-com.- no.
Wiehagen 6
D - 45472 Mlheim
fn
30.11.2011
41111.010e
gland M32
Polyester junction box 260 x 160 x 90 mm
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Polyester controller box 260 x 160 x 90 mm
E1 E2 E3
E4 E5 E6
L1 L1 PE
E1 - E6 Heating element 48 m MTC/FQ 1000
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Electric trace heating
filter hopper
Puente Alto Clinker
45068137 / 10.11.2011
Loesche GmbH
41111
PE PE PE
2,5 mm terminals 16 mm terminals
heating elements 6 x 48 m MTC/FQ 1000
380 V, 3-phas. - 18,0 kW - 27,3 A
heated area approx. 44 m
occupancy rate 6,5 m cable / m
space between cable approx. 150 mm
1 2 3 4 PE 5 6
!
B1
!
1
2 4
B2 - B4
thermostate contacts change, if temperature higher than set point
50-300 C
!
1
2 4
B3
50-300 C
!
1
2 4
B3
!
1
2 4
B4
50-300 C
PT 100 resistance thermometer
nominal temperature
type 902250/32-415-1001-1-3-500-11-2500
safety controller max. temperature
heating element E1, E2, E3
set point +300 C
type 602030/02
7 8 9 10 11 12 PE
B1
B2
2,5 mm terminals


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Installation instruction for Electrical
Wall Heating System

The installation should be carried out by competent personnel only!

The Wall Heating Systems exists of one or several ready heating cables made from
heating cables fastened to a wire mesh.

The installation is carried out according to the following instruction under consideration
of the following points:

The wall ( Bin Walls, Silo Walls, Filter etc. ) should be smooth and even.

First spot weld a sufficient numbers of holding pins ( Sketch Pos. No. 5 ) onto the to be
Heated surface for fastening the wire mesh.

Then the heating mats ( wire mesh Sketch Pos. No. 1 ) are fastened with the holding clips which
are pushed over the holding pins tightly secured to the Bin ( Filter wall ).

Care should be taken and ensured that the heating mats have good contact to the
surface and no local buckling occurs.

Special care should be taken to the following items:

1. Never bend the cable ( Sketch Pos. No. 2 ) more than once in the same area.

2. Bending radius of the heating cable must not be smaller than 5 times of outer
diameter of heating cable.

3. Where the heating wire is looped over sharp corners sufficient protection must
be ensured.

4. Crossing of the heating cables is forbidden.

The connection of the heating system is done according to the enclosed diagram for
connection and controller box( Sketch Pos. No. 10) .

After application the cold leads ( Sketch Pos. No. 11 ) are connected into the connection boxes.
Make sure that 50 mm before and after the cold connection joint ( Sketch Pos. No. 12 ) there is
no bend.

The temperature sensor of the controller should be firm and secured placed to the lower
third of the Wall ( Filter wall ) the same applies to the minimum temperature sensor if
available ( Sketch Pos. No. 8 ). Controller sensor and minimum temperature sensor must not have
contact to the heating cable.


Seite 2 von 2 Tel.: +49 208 49539-50 Fax : +49 208 49539-59

The temperature sensor of the safety controller / limiter ( Sketch Pos. No. 9 ) is placed directly
onto the heating cable.

For a better heat distribution the heating system should be completely covered with aluminium or
stainless steel foil ( Sketch Pos. No. 4 ).

Before the complete system is permanently insulated the insulation resistance of the heating
cable should be checked with min 500 V. For operating voltage above 500 V with a minimum
of 1000 V.

The heating mats are leaving our works with a minimum insulation resistance of 50 M Ohm.

1. = Heating mat from galvanised / stainless steel wire mesh
2. = Heating cable
3. = Bin or Filter wall / to be heated surface
4. = Aluminium or stainless steel foil
5. = Holding pin with holding clip
6. = Insulation e.g. Mineral wool
7. = Aluminium or steel sheeting
8. = Temperature controller and min. temperature sensor
9. = Temperature sensor for safety controller ( limiter )
10. = Connection and controller box
11. = Cold connection cable ( Cold leads )
12. = Connection joint heating cable - cold lead

2009-07-23/00073472
Data Sheet 90.2210 (90.2221) Page 1/6
JUMO GmbH & Co. KG
Delivery address: Mackenrodtstrae 14,
36039 Fulda, Germany
Postal address: 36035 Fulda, Germany
Phone: +49 661 6003-0
Fax: +49 661 6003-607
E-mail: mail@jumo.net
Internet: www.jumo.net
JUMO Instrument Co. Ltd.
JUMO House
Temple Bank, Riverway
Harlow - Essex CM20 2DY, UK
Phone: +44 1279 63 55 33
Fax: +44 1279 63 52 62
E-mail: sales@jumo.co.uk
Internet: www.jumo.co.uk
JUMO Process Control, Inc.
8 Technology Boulevard
Canastota, NY 13032, USA
Phone: 315-697-JUMO
1-800-554-JUMO
Fax: 315-697-5867
E-mail: info@jumo.us
Internet: www.jumo.us
Mineral-insulated resistance
thermometers to EN 60 751
for temperatures from -50 (-200) to +600C
flexible sheath with shock-protected sensor
as single or twin resistance thermometer
in 2-wire, 3-wire or 4-wire circuit
fast response time
application-specific fitting length
Thanks to their special properties, mineral-insulated resistance thermometers are used in
chemical plants, power stations, pipelines, in engine construction, on test beds and in all
applications where flexibility and problem-free replacement are required. The low-resist-
ance internal copper conductors are embedded in compressed heat-resistant magnesium
oxide inside a flexible thin-walled sheath in stainless steel.
The temperature sensor in 2-wire, 3-wire or 4-wire circuit is connected to the internal wires
and fitted in the stainless steel protection tube. Protection tube and sheath are welded to-
gether. Diameters as small as 1.9mm are available.
The excellent heat transfer between the protection tube and the temperature sensor ena-
bles short response times (t
0.5
from 0.7sec) and high accuracy. The shock-proof construc-
tion ensures a long life. The flexible probe tube permits temperature measurement at
points that are difficult to reach. The smallest bending radius is 5 times the external diam-
eter.
The measuring insert is normally fitted with a Pt100 temperature sensor to EN 60 751,
Class B in 2-wire circuit. Versions with Pt500 or Pt1000 are also available. 3-wire or 4-wire
circuit connections can be provided.
Technical data
Terminal head Form J, aluminium die-casting, M 16x1.5; IP54, ambient temperature -40 to +100C
Caution: reduced ambient temperature when using transmitters,
Data Sheet 70.7030 (95.6530)
Connection cable ends available as: bare wires, with ferrules, receptacles or multipole connector
Connecting cable silicone, ambient temperature -50 to +180C
PTFE, ambient temperature -190 to +260C
metal braiding, ambient temperature -50 to +350C
Process connection thread, stainless steel 1.4571
Protection tube stainless steel 1.4541, 1.9mm, 3mm and 6mm dia.
Measuring insert Pt100 temperature sensor, EN 60 751, Cl. B, 2-wire circuit
Response times in water with 0.4m/sec / in air with 3m/sec
1.9mm dia.: water t
0.5
= 0.7sec, t
0.9
= 2.1sec / air t
0.5
= 7.2sec, t
0.9
= 20.5sec
3.0mm dia.: water t
0.5
= 1.3sec, t
0.9
= 4.0sec / air t
0.5
= 13.5sec, t
0.9
= 41.0sec
6.0mm dia.: water t
0.5
= 5.0sec, t
0.9
=11.5sec / air t
0.5
= 37.5sec, t
0.9
= 117.5sec
Transmitter analog transmitter, output 4 - 20mA, Data Sheet 70.7030 (95.6530)
2009-07-23/00073472
Data Sheet 90.2210 (90.2221) Page 2/6
JUMO GmbH & Co. KG
Phone: +49 661 6003-0
Fax: +49 661 6003-607
JUMO House
Phone: +44 1279 63 55 33
Fax: +44 1279 63 52 62
Phone: 315-697-JUMO
1-800-554-JUMO
Fax: 315-697-5867
Dimensions
Type 902210/10 Type 902240/20 Type 902250/3x
Type 902230/40
2009-07-23/00073472
Data Sheet 90.2210 (90.2221) Page 3/6
JUMO GmbH & Co. KG
Phone: +49 661 6003-0
Fax: +49 661 6003-607
JUMO House
Phone: +44 1279 63 55 33
Fax: +44 1279 63 52 62
Phone: 315-697-JUMO
1-800-554-JUMO
Fax: 315-697-5867
Order details: Mineral-insulated resistance thermometers to EN 60 751
(1) Basic version
902210/10
Mineral-insulated resistance thermometer
with bare connecting wires
902240/20
with Lemosa connector
(2) Operating temperature in C
x x 150 -200 to +600C
x x 415 -50 to +600C (standard)
(3) Measuring insert
x x 1001 1 x Pt100 in 3-wire circuit
x x 1005 1 x Pt1000 in 2-wire circuit (only for -50 to +600C)
x x 1006 1 x Pt1000 in 3-wire circuit (only for -50 to +600C)
x 2001 2 x Pt100 in 3-wire circuit (only in conjunction with D 6mm)
(4) Tolerance class to EN 60 751
x x 1 Class B (standard)
x x 2 Class A
x x 3 Class 1/3 DIN
(5) Protection tube diameter D in mm
x x 1.9 1.9mm, with Type 902240/20 incl. Lemosa connector Size 0
x x 3 3.0mm, with Type 902240/20 incl. Lemosa connector Size 0
x x 6 6.0mm, with Type 902240/20 incl. Lemosa connector Size 2
(6) Fitting length EL in mm (70 EL 1000)
x x 100 100mm
x x 200 200mm
x x 300 300mm
x x ... please specify in plain text (50mm steps)
(1) (2) (3) (4) (5) (6)
Order code - - - - -
Order example 902240/20 - 415 - 1001 - 1 - 6 - 200
2009-07-23/00073472
Data Sheet 90.2210 (90.2221) Page 4/6
JUMO GmbH & Co. KG
Phone: +49 661 6003-0
Fax: +49 661 6003-607
JUMO House
Phone: +44 1279 63 55 33
Fax: +44 1279 63 52 62
Phone: 315-697-JUMO
1-800-554-JUMO
Fax: 315-697-5867
(1) Basic version
902250/30
with PVC cable
(cable temperature range -5 to +80 (+105C)
902250/32
with silicone cable
(cable temperature range -50 to +180C)
902250/33
with PTFE cable
902250/34
with metal-braided cable
x x x x 150 -200 to +600C
x x x x 415 -50 to +600C (standard)
x x x x 1001 1 x Pt100 in 3-wire circuit
x x x x 1005 1 x Pt1000 in 2-wire circuit (only for -50 to +600C)
x x x x 1006 1 x Pt1000 in 3-wire circuit (only for -50 to +600C)
x x x 2001 2 x Pt100 in 3-wire circuit (only in conjunction with D 6mm)
x x x x 1 Class B (standard)
x x x x 2 Class A
x x x x 3 Class 1/3 DIN
x x x x 1.9 1.9mm
x x x x 3 3mm
x x x x 6 6mm
x x x x 100 100mm
x x x x 200 200mm
x x x x 300 300mm
x x x x ... please specify in plain text (50mm steps)
(7) Connecting cable end
x x x x 03 bare cable ends
x x x x 11 ferrules to DIN 46 228 Part 4 (standard)
x x x x 13 receptacle 6.3 to DIN 46 247
x x x x 80 multipole connector (please specify type in plain text)
(8) Connecting cable length AL in mm (500 AL 500000)
x x x x 2500 2500mm
x x x x ... please specify in plain text (500mm steps)
(9) Extra codes
x x x x 000 no extra code
x x x x 317 shielded connecting cable
(1) (2) (3) (4) (5) (6) (7) (8) (9)
Order code - - - - - - - /
Order example 902250/32 - 415 - 1001 - 1 - 3 - 200 - 11 - 2500 / 000
2009-07-23/00073472
Data Sheet 90.2210 (90.2221) Page 5/6
JUMO GmbH & Co. KG
Phone: +49 661 6003-0
Fax: +49 661 6003-607
JUMO House
Phone: +44 1279 63 55 33
Fax: +44 1279 63 52 62
Phone: 315-697-JUMO
1-800-554-JUMO
Fax: 315-697-5867
(1) Basic version
902230/40
with terminal head Form J
x 150 -200 to +600C
x 415 -50 to +600C (standard)
x 1001 1 x Pt100 in 3-wire circuit
x 1005 1 x Pt1000 in 2-wire circuit (only for -50 to +600C)
x 1006 1 x Pt1000 in 3-wire circuit (only for -50 to +600C)
x 1 Class B (standard)
x 2 Class A
x 3 Class 1/3 DIN
x 3 3mm
x 6 6mm
x 100 100mm
x 200 200mm
x 300 300mm
x ... please specify in plain text (50mm steps)
(7) Process connection
x 104 thread 1/2"pipe
x 105 thread 3/4"pipe
(8) Extra codes
x 000 no extra code
x 330
1 x analog transmitter, output 4 - 20mA
2
, Data Sheet 70.7030 (95.6530)
(1) (2) (3) (4) (5) (6) (7) (8)
Order code - - - - - - /
Order example 902230/40 - 415 - 1001 - 1 - 6 - 100 - 104 / 000
2. Please specify range in plain text.
2009-07-23/00073472
Data Sheet 90.2210 (90.2221) Page 6/6
JUMO GmbH & Co. KG
Phone: +49 661 6003-0
Fax: +49 661 6003-607
JUMO House
Phone: +44 1279 63 55 33
Fax: +44 1279 63 52 62
Phone: 315-697-JUMO
1-800-554-JUMO
Fax: 315-697-5867
Stock versions
(1) (2) (3) (4) (5) (6) (7) (8) (9) Sales No.
902250/32 - 150 - 1011 - 1 - 1,9 - 300 - 11 - 2500 / 000 90/00066531
902250/32 - 415 - 1003 - 1 - 3 - 100 - 11 - 2500 / 000 90/00068243
902250/32 - 415 - 1003 - 1 - 3 - 200 - 11 - 2500 / 000 90/00068244
902250/32 - 415 - 1003 - 1 - 3 - 300 - 11 - 2500 / 000 90/00055763
902250/32 - 415 - 1001 - 1 - 3 - 100 - 11 - 2500 / 000 90/00068247
902250/32 - 415 - 1001 - 1 - 3 - 300 - 11 - 2500 / 000 90/00055764
902250/32 - 415 - 1001 - 1 - 3 - 500 - 11 - 2500 / 000 90/00068248
902250/32 - 415 - 1001 - 1 - 6 - 300 - 11 - 2500 / 000 90/00055767
902250/32 - 415 - 1001 - 1 - 6 - 500 - 11 - 2500 / 000 90/00068250
Stock versions
(1) (2) (3) (4) (5) (6) (7) (8) Sales No.
902230/40 - 415 - 1003 - 1 - 3 - 100 - 104 / 000 90/00066731
902230/40 - 415 - 1003 - 1 - 3 - 300 - 104 / 000 90/00057512
902230/40 - 415 - 1003 - 1 - 6 - 200 - 104 / 000 90/00068252
902230/40 - 415 - 1003 - 1 - 6 - 300 - 104 / 000 90/00055775


Tel.: +49 208 49539-50 Fax : +49 208 49539-59

1

2

3

4

1 Heating conductor
2 Conductor insulation
3 Metal sheath
4 Outer protection sheath

Approvals - for use in hazardous areas

- BASEEFA

- PTB

Applications :

MTC/- range of Mineral Insulated metal
sheathed heating cables are primarily used for
process maintenance and freeze protection of
piping/vessels where high density loadings and
high withstanding temperatures are required.

MTC/C Copper sheathed cable.

MTC/CF Copper sheathed cable with
outer FEP jacket for highly
corrosive areas.

MTC/CH Copper sheathed cable with
outer HDPE jacket for corrosive
areas.

MTC/F Cupro nickel sheathed cable.

MTC/FQ Konstantan conductor with
stainless steel sheathed cable.

MTC/Q Stainless steel sheathed cable.

MTC/I Inconel sheathed cable.

MTC/A Alloy sheathed cable.

Ratings :

MTC/

Max. sheath temperature bare cable 200C
Max. sheath temperature CF overjacket 200C
Max. sheath temperature CH overjacket 80C
Min. installation temperature - 20C

MTC/F and MTC/FQ
Maximum sheath temperature 400C
Minimum installation temperature -20C

MTC/Q
Minimum installation temperature - 20C

MTC/I and MTC/A
Minimum installation temperature - 20C

Page 1/10
JUMO GmbH & Co. KG
Phone: +49 661 6003-0
Fax: +49 661 6003-607
JUMO House
Phone: +44 1279 63 55 33
Fax: +44 1279 63 52 62
Phone: 315-697-JUMO
1-800-554-JUMO
Fax: 315-697-5867
Panel-mounting thermostats
JUMO heatTHERM, type 602030 and 602031
Particularities
Stable switch point position due to ambient temperature compensation (serial)
max. contact rating 16 A, 400 V
Service life, at least 250,000 switching cycles for TR and TW
Control ranges of up to 500C are possible
STB with extensive setting range: 250K to 250
Switch point deviation during the entire service life of max. 5%
Brief description
Thermostats are used to control and monitor thermal processes.
The JUMO heatTHERM is available as temperature controller TR, temperature monitor TW
(type 602030), safety temperature monitor STW or safety temperature limiter STB (type
602031).
The built-in thermostat operates according to the fluid expansion principle. The electrical
switching element is a snap switch.
The built-in thermostat meets the RoHS and is cadmium-free.
Type 602030 / 01
Type 602030 / 02
Type 602030 / 20
Type 602031 / 21
Type 602030 / 80
Type 602031 / 81
Approval/approval marks (see Technical Data)
DGRL
97/23/EG
Data sheet 60.2031
2010-09-15/00415410
2010-09-15/00415410
Data sheet 60.2031 Page 2/10
JUMO GmbH & Co. KG
Phone: +49 661 6003-0
Fax: +49 661 6003-607
JUMO House
Phone: +44 1279 63 55 33
Fax: +44 1279 63 52 62
Phone: 315-697-JUMO
1-800-554-JUMO
Fax: 315-697-5867
Technical Data
Switching function
Temperature compensation
Temperature controller TR /
temperature monitor TW
If the temperature exceeds the set point value set on the temperature probe, the micro switch will be tripped
via the transmission mechanics and the current circuit opened or closed. The micro switch is reset to its origi-
nal status once the set point value set is gone below (by the hysteresis).
Safety temperature monitor
STW
If the temperature exceeds the set point value set on the temperature probe, the snap switch will be tripped
and the current circuit opened or closed. The snap switch is reset to its original status once the set point value
set is gone below (by the hysteresis).
If the probe has cooled down to a temperature below approx. -20C, the current circuit opens, however, auto-
matically closes again, when the temperature rises.
If the measuring system is destroyed, i.e. if the expansion fluid emerges, the pressure in the diaphragm drops
and permanently opens the current circuit.
Safety temperature limiter
STB with restart lock and
self-monitoring
If the temperature exceeds the switching point set on the temperature probe, the snap switch is tripped, the
current circuit opened and the snap switch mechanically locked.
The snap switch can be manually unlocked again once the switching point temperature has gone below by
approx. 10K.
If the probe has cooled down to a temperature below approx. -20C, the current circuit opens, however, auto-
matically closes again, when the temperature rises.
If the measuring system is destroyed, i.e. if the expansion fluid emerges, the pressure in the diaphragm drops
and permanently opens the current circuit. Unlocking is impossible.
When the ambient temperature on the switch head and the long-distance line deviates from the calibration
ambient temperature +22C, a switch point offset occurs. This switching point offset is minimized due to the
temperature compensation.
2010-09-15/00415410
JUMO GmbH & Co. KG
Phone: +49 661 6003-0
Fax: +49 661 6003-607
JUMO House
Phone: +44 1279 63 55 33
Fax: +44 1279 63 52 62
Phone: 315-697-JUMO
1-800-554-JUMO
Fax: 315-697-5867
Technical Data
Case
Electrical data
Approval/approval marks
Case Sheet steel, galvanized
Protection type IP 00 as per EN 60 529
Switching socket Polyester resin molding compound, black
max. admissible ambient
temperature
for transport and storage: -50...+50C
during use: max. +80C
Rated position any
Weight approx. 0.12 kg
Long-distance line 2000 mm incl. 460 mm protective hose as standard, min. bending radius of the long-distance line 5 mm
Material No. Cu-DHP
Electric contact Snap switch with single-pole change-over contact
Contact rating TR / TW STW STB
On the N/C contact (contact deck 1-2):
AC 400 V +10%, 16 A, AC 230 V +10%, 16 (2.5) A, cos = 1 (0.6), DC 230 V +10%, 0.25 A
Contact rating On the N/O contact (contact deck 1-4):
AC 400 V +10%, 6.3 A,
AC 230 V +10%, 6.3 (2.5) A, cos = 1 (0.6),
DC 230 V +10%, 0.25 A
On the signal contact (contact deck 1-4):
AC 400 V +10%, 2 A,
AC 230 V +10%, 2 (04) A, cos = 1 (0.6),
DC 230 V +10%, 0.25 A
Electrical connection A 6.3-0.8 as per DIN 46244
Switching reliability To ensure a high switching reliability, we recommend a minimum load of:
AC / DC = 24 V, 100 mA with silver contacts
AC / DC = 10 V, 5 mA with gold-plated contacts (TZ 702)
Switching function Rated value
Hysteresis in % from the
control range
TR / TW 2.5% serial
TR / TW 7% on request
STW 7% serial
Ambient temperature influ-
ence
When the ambient temperature on the switch head and the long-distance line deviates from the calibration
ambient temperature +22C, a switch point offset of approx. -0.1 K/K occurs.
Switching point accuracy Hysteresis Scale beginning upper third
TR / TW 2.5% serial 6% 3%
7% on request 8% 4%
STW / STB 7% Control range in the "first half in the "second half
+70...130C +0/-12 K +0/-5 K
+95...120C +0/-5 K +0/-5 K
+20...150C +0/-15 K +0/-10 K
+50...300C +0/-30 K +0/-15 K
Approval marks Inspection authority Certificates / Inspection
number
Inspection basics valid for
DIN DIN CERTCO / TV Sd STB116907 DIN EN 14597 heatTHERM (STB)
DIN DIN CERTCO / TV Sd STW(STB)119007 DIN EN 14597 heatTHERM (STW(STB))
c UL us UL Germany E66358 Vol. 1, Sec. 7 UL 873 heatTHERM
c UL us UL Germany MH45736 Vol. 1, Sec. 1 UL 353 heatTHERM (STB)
DGRL TV Germany IS-TAF-MUC 07113377017 97/23/EC heatTHERM (STW/STB)
DIN TV Germany) TR116807 DIN EN 14597 heatTHERM (TR)
DIN TV Germany TW118907 DIN EN 14597 heatTHERM (TW)
2010-09-15/00415410
JUMO GmbH & Co. KG
Phone: +49 661 6003-0
Fax: +49 661 6003-607
JUMO House
Phone: +44 1279 63 55 33
Fax: +44 1279 63 52 62
Phone: 315-697-JUMO
1-800-554-JUMO
Fax: 315-697-5867
Wiring diagrams
Type 602030 Type 602030/01 Type 602030/02
Type 602031 Type 602031/20 and 602031/21 Type 602031/80 and 602031/81
1
2 4
TR
1
2 4
TW
1
2 4
STW
STB
1
2 4
2010-09-15/00415410
JUMO GmbH & Co. KG
Phone: +49 661 6003-0
Fax: +49 661 6003-607
JUMO House
Phone: +44 1279 63 55 33
Fax: +44 1279 63 52 62
Phone: 315-697-JUMO
1-800-554-JUMO
Fax: 315-697-5867
Devices in stock
Dimensions
Type 602030/01
Temperature controller
compensated ambient temper-
ature (serial)
Service life, at least 250,00
switching cycles
Switch point deviation (drift)
during the entire service life of
max. 5%
Part No. Type Control range C Long-distance line mm Hysteresis Probe (d) x L
60/60003218 602030/01 +20...90 2000 approx. 2K 6 x 132 mm
60/60003280 +20...90 approx. 5K 6 x 79 mm
60/60003219 +0...120 approx. 3K 6 x 87 mm
60/60003220 +0...200 approx. 5K 6 x 78 mm
60/60003221 +50...300 approx. 6K 6 x 66 mm
Type 602030/01
Temperature monitor
ature (serial)
Service life, at least 250,000
switching cycles
Switch point deviation (drift)
during the entire service life of
max. 5%
60/60003222 602030/02 +20...90 2000 approx. 2K 6 x 132 mm
60/60003281 +20...90 approx. 5K 6 x 79 mm
60/60003223 +0...120 approx. 3K 6 x 87 mm
60/60003224 +0...200 approx. 5K 6 x 78 mm
60/60003225 +50...300 approx. 6K 6 x 66 mm
42
1
9
21
6
2
5
0
4
,6
3
6
4 M
2
8
3 ca.
4
6
34
1
,
2
5
d
2000 mm
4
6
0
m
m
2
8
3
6
42
4 M
4
6
3 ca.
34
1
,
2
5
d
2000 mm
4
6
0
m
m
3
4
21
2010-09-15/00415410
JUMO GmbH & Co. KG
Phone: +49 661 6003-0
Fax: +49 661 6003-607
JUMO House
Phone: +44 1279 63 55 33
Fax: +44 1279 63 52 62
Phone: 315-697-JUMO
1-800-554-JUMO
Fax: 315-697-5867
Devices in stock
Dimensions
Type 602031/21
Safety temperature monitor
ature (serial)
60/60003226 602031/21 +70...130 2000 approx. 10K 6 x 60 mm
Type 602031/80
Safety temperature
limiter
ature (serial)
SW = width across flats = af
Part No. Type Switching point C Long-distance line mm Unlocking difference Probe (d) x L
60/60002994 602031/80 +100 2000 approx. 10K 6 x 72 mm
3
4
15
42
3
6
2
8
L
1
,
2
5
6
4
6
3 ca.
34
2000mm
4
6
0
m
m
15
3
4
1
6
,
5
17
d
3 ca.
10 M x1
1
,
7
3
9
1
,
2
5
L
10 SW
SW13
2000 mm
4
6
0
m
m
3
4
42
2010-09-15/00415410
JUMO GmbH & Co. KG
Phone: +49 661 6003-0
Fax: +49 661 6003-607
JUMO House
Phone: +44 1279 63 55 33
Fax: +44 1279 63 52 62
Phone: 315-697-JUMO
1-800-554-JUMO
Fax: 315-697-5867
Devices in stock
Dimensions
Type 602031/81
Safety temperature
limiter
ature (serial)
SW = width across flats = af
Part No. Type Control range C Long-distance
line mm
Unlocking difference Probe (d) x L
60/60002995 602031/81 +95...120 2000 approx. 10K 6 x 72 mm
60/60003136 +70...130 6 x 60 mm
Type 602031/81
Safety temperature
limiter
ature (serial)
with extra code 749: 250
Part No. Type Control range C Long-distance
line mm
Unlocking difference Probe (d) x L
60/60003291 602031/81 +20...150 2000 approx. 10K 6 x 60 mm
60/60003292 +50...300 6 x 85 mm
1
,
2
5
L
4
2
,
8
4
6
0
1
,
7
3 ca.
10 M x1
10 SW
15
3
4
17
1
6
,
5
SW13
2000mm
?
42
3
4
+95...120 78<
+70...130 142<
RB (C) ?
2
5
0
42
3
4
2010-09-15/00415410
JUMO GmbH & Co. KG
Phone: +49 661 6003-0
Fax: +49 661 6003-607
JUMO House
Phone: +44 1279 63 55 33
Fax: +44 1279 63 52 62
Phone: 315-697-JUMO
1-800-554-JUMO
Fax: 315-697-5867
Order details
Panel-mounting thermostat JUMO heatTHERM type 602030 and 602031
Minimum purchase order 500 pieces
Order code ( 1 ) Basic type
602030 Panel-mounting thermostat JUMO heatTHERM with single-pole snap switch (TR/TW)
602031 Panel-mounting thermostat JUMO heatTHERM with single-pole snap switch (STW/STB)
( 2 ) Basic type extensions
X 01 Temperature controller (TR) with change-over contact
X 02 Temperature monitor (TW) with change-over contact
X 20 Safety temperature monitor (STW) Set permanently with change-over contact
X 21 Safety temperature monitor (STW) Adjustable with change-over contact
X 80 Safety temperature limiter (STB) Set permanently with change-over contact
and restart lock
X 81 Safety temperature limiter (STB) Adjustable with change-over contact
and restart lock
( 3 ) Control / limit value range C max. admissible probe temperature C
X X 000 with permanently set switching point
X 026 0...+120 145
X 028 0...+200 230
X 041 +20...+90 115
X 064 +50...+300
(temperature probe made of CrNi)
345
X 043 +20...+150
(only with extra code 749)
180
X 640 +50...+300
(temperature probe made of CrNi,
only with extra code 749)
345
X 666 +95...+120 145
X 671 +70...+130 155
(further control/limit value ranges up to 350C on request (up to +500C without approval)
( 4 )
Limit value STW/STB
permanently set C
max. admissible
probe temperature C Switching point tolerance
X 000 with adjustable limit value
X 095 +95 145 +0/-5K
X 100 +100 145 +0/-5K
X 110 +110 145 +0/-5K
(further limit values up to 350C on request (up to +500C without approval)
( 5 ) Hysteresis %
X 00 no specifications for STB
X 25 2.5
X X 70 7
( 6 ) Long-distance line length mm
X X 2000 2000
X X .... Special length (specifications in plain text - 1000 mm steps, maximum length 5000 mm)
( 7 ) Long-distance line material
X X 40 Cu (copper) 1.25 mm
2010-09-15/00415410
JUMO GmbH & Co. KG
Phone: +49 661 6003-0
Fax: +49 661 6003-607
JUMO House
Phone: +44 1279 63 55 33
Fax: +44 1279 63 52 62
Phone: 315-697-JUMO
1-800-554-JUMO
Fax: 315-697-5867
Order details
Built-in thermostat JUMO heatTHERM type 602030 and 602031
Order code
( 8 ) Process connection (PC)
X X 10 A = plain cylindrical probe
( 9 ) Diameter "d" (probe diameter) mm
X X 4 4
X X 6 6
( 10 ) Temperature probe material
X X 40 Cu (Copper)
X X 20 CrNi (stainless steel 1.4571)
( 11 ) Long-distance line insulation
X X 13 PVC hose, black
( 12 ) Insulation length mm (from housing)
X X 460 460
X X Special length on request (maximum length 700 mm)
( 13 ) Extra codes
X X 000 without extra codes
X X 702 Snap switch, gold-plated
X X 742 Straight plug
X X 749 Setting range with 250 angular degrees (only STB)
X = selection possibility for the basic type
Special version on request! The minimum purchase quantity for special versions is 500 pieces.
Order code
( 1 ) ( 2 ) ( 3 ) ( 4 ) ( 5 ) ( 6 ) ( 7 ) ( 8 ) ( 9 ) (10) (11) (12) (13)
602031 / - - - - - - - - - - / , ...
Order example
602031 / 80 - 000 - 110 - 25 - 2000 - 40 - 10 - 6 - 40 - 13 - 460 / 000
a
a
State extra codes one after another, separated by commas.
, ...
2010-09-15/00415410
JUMO GmbH & Co. KG
Phone: +49 661 6003-0
Fax: +49 661 6003-607
JUMO House
Phone: +44 1279 63 55 33
Fax: +44 1279 63 52 62
Phone: 315-697-JUMO
1-800-554-JUMO
Fax: 315-697-5867
Accessories
(as per product group 606710 and 606715)
Thermowell set Thermowell with sealing collar Clamp for
strain relief
Disk for
add-on thermostat
Screw for
add-on thermo-
stat
suitable for type
602030 and 602031
Part No. Type Abbreviation Connection Fitting length EL in
mm
Material
60/60003177
Screw-in
sheath with
sealing collar
28 G 1/2
100 Brass /
nickel-plated
60/60003203 150
60/60003171 200
60/60003172 100 Stainless steel /
1.4571
60/60003205 150
60/60003173 200
Mounting set for support rail DIN EN 60715 TH 35-7,5 (as per product group 606710)
Part No. Type
60/00511794 Adapter set,
support rail
for heat-
THERM/EM
2 screws
M3 x 4
2 screws
M4 x 5
Set point setter for type 602030/01 (as per product group 606715)
Part No. Type Control range C W 8
60/60003091
W 8
+20...+90
60/60003227 0...+120
60/60003095 0...+200
60/60003098 +50...+300 Rotary knob 07 Panel 23 adjustable stop 16 2 screws
M4 x 8

Electric Surface Heating en (Main Bag House)

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Electric Surface Heating en (Main Bag House)

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THERMOPROZESS HEATING-SYSTEMS GMBH

Wiehagen 6 D - 45472 Mlheim

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