AUTOMOTIVE ENGINEERING

Course Code: BTM 704 Credit Units: 03

Course Objectie:
This course emphasizes on constructional details of automotive vehicles which includes Basic structure, engine,
transmission systems, suspension systems, steering system, braking systems and wheels & tyres..
Course Contents:
Modu!e I
Introduction, omponents of an automobile, basic engine terminology, engine cycles, working of an I engine.
Basic engine design considerations, constructional details of .I. and !.I. engines. crank shafts, connecting rod,
piston, values, cams, manifolds, air cleaners, mufflers, radiators, and oil filters.
Modu!e II: Tr"ns#ission $%ste#
"escription and working of manually operated gearbo#es like sliding mesh, constant mesh, synchromesh and
epicycle$ hydraulic tor%ue convertor and its construction working and performance, sem&automatic and fully
automatic transmission, 'ydramatic transmission, analysis of differentials, live a#les, construction working and
re%uirements of overdrive.
Modu!e III: $teerin& $%ste#
Introduction, (ront a#le, wheel alignment, !teering geometry, steering mechanisms, )ckerman steering, center point
steering, power steering.
Modu!e IV: $us'ension
*b+ective, re%uirement, function, types !hock absorbers, Independent suspension, !tabilizer, air suspension,
'ydroelastic suspension, 'ydragas interconnected suspension.
Modu!e V
,rinciple, braking re%uirements, brake efficiency, fading of brakes, types of brakes, bleeding of brakes, brake fluid.
E("#in"tion $c)e#e:
Co#'onents A CT $*V*+ ,A EE
-ei&)t"&e ./0 - ./ 0 1 1/
T2 lass Test, ')2 'ome )ssignment, !34352 !eminar34iva35uiz, 662 6nd !emester 6#amination$ )tt2
)ttendance
Te(t 1 Re2erences:
Text:
7irpal !ingh, 8)utomobile 6ngg.9, 4ol. I & II, !tandard ,ublishers, ://;
<.7. =iri, 8)utomotive >echanics9, 7hanna ,ublishers
<arang =.B.!., 8)utomobile 6ngg.9, 7hanna ,ublishers
!rinivasan, 8)utomotive 6ngines9, Tata >c=raw 'ill
7.7. ?ain & @.B. )sthana, 8)utomobile 6ngineering9, Tata >c=raw 'ill
References:
?ames ". 'alderman and hase ". >itchell ?r., )utomotive 6ngines& Theory and !ervicing, ,earson 6ducation,
://1
?oseph 'aitner, 8)utomotive >echanics9, .B.!. ,ublications
AUTOMOTIVE ENGINEERING 3AB
Course Code: BTM 743 Credit Units: 05
Course Contents:
3ist o2 E('eri#ents:
$6 NO6 NAME O7 E89ERIMENT$
.. "rawing 4alve Timing "iagram
:. "etermination of (iring *rder of engine
A. !pecification of engine
;. !tudy of different parts of engine
-. !tudy of lutch
B. !tudy of 'ydraulic Brake !ystem
1. !tudy of arburetor
0. !tudy of various parts of )u#iliary systems
C. !tudy of Dheel
./. !tudy of emission system
... !tudy of steering system
E("#in"tion $c)e#e:
IA EE
A 9R 3R V 9R V
- ./ ./ - A- A-
<ote2 I) Internal )ssessment, 66& 6#ternal 6#am, ,@& ,erformance, E@ Eab @ecord, 4 4iva
9O-ER 93ANT 9RACTICE$
Course Code: BTM 70: Credit Units: 03
Course Objectie:
The ob+ective of this course is that the students come to know different ways of producing energy such as thermal
energy from gas and steam, hydraulic energy nuclear energy, non conventional source of energy from wind, solar
and tidal. )nd their different uses in productive works.
Course Contents:
Modu!e I: $te"# Gener"tor 9!"nt
(uel handling systems, Indian coals, combustion of coal in furnaces$ fluidized bed combustion$ 'igh pressure heavy
duty boilers, !uper critical and once through boilers influence of operating conditions on layout of evaporator,
superheated, reheated and economizer$ dust collectors$ ash disposal, fans and draft systems.

Modu!e II: Turbine 9!"ne
Eayout of turbine plant room, corrosion in condensers and boilers, feed water treatment$ feed heating and de aeration
system$ cooling water systems and cooling towers.

Modu!e III: Contro!
Important instruments on steam generator and turbine$ drum water level control, combustion control and super heat
temperature control$ testing of power plants and heat balance.

Modu!e IV: Ot)er 9o;er 9!"nt
=eneral layout of I.. 6ngines and turbine power plants, types, gas turbine plants, fields of application, <uclear
power plants, power reactors and nuclear steam turbines$ handling of nuclear waste and safety measures, peak load
power generation methods.

Modu!e V: Econo#ics
,lanning for power generation in India, super thermal power plants, estimation of cost of power generation$ choice
of plant site.
E("#in"tion $c)e#e:
Co#'onents A CT $*V*+ ,A EE
-ei&)t"&e ./0 - ./ 0 1 1/
T2 lass Test, ')2 'ome )ssignment, !34352 !eminar34iva35uiz, 662 6nd !emester 6#amination$ )tt2
)ttendance
Te(t 1 Re2erences:
Text:
)rora & "omkundwar, 8) course in ,ower ,lant 6ngineering9, "hanpat @ai & !ons

References:
Black 4eatch, 8,ower ,lant 6ngineering9, B! ,ublisher
METRO3OG<
Course Code: BTM =04 Credit Units: 03
Course Objectie:
The main ob+ective of this course is to give the student2 a basic understanding of the physical loss governing
metrology and tolerance design. =ain and appreciation for the capabilities and applications of metrology through
hands own e#periences.
Course Contents:
Modu!e I: 9rinci'!es o2 #e"sure#ent
"efinition of >etrology, difference between precision and accuracy. !ources of errors2 ontrollable and @andom
6rrors, 6ffects of 6nvironment and Temperature, 6ffects of support, alignment errors.
3en&t) $t"nd"rds: Eine standards, end standards and wavelength standards, transfer from line standards to end
standards. <umerical based on line standards. !lip gauges its use and care, methods of building different heights
using different sets of slip gauges.
3i#its> 2its "nd to!er"nces: 4arious definitions, different types of fits and methods to provide these fits. <umerical
to calculate the limits, fits and tolerances, I!* system of limits and fits$ =auges and its types, limit gauges plug
and ring gauges. =auge "esign TaylorFs ,rinciple, wear allowance on gauges.
Modu!e II: Co#'"r"tors
,rinciples and working of >echanical, 6lectrical, *ptical and ,neumatic omparators.
An&u!"r Me"sure#ent: !ine Bar different types of sine bars, use of sine bars in con+unction with slip gauges,
Gse of angle gauges, spirit level, errors in use of sine bars. <umericals. ,rinciple and working of autocollimator.
Modu!e III: $tr"i&)tness "nd 2!"tness
"efinition of !traightness and (latness error. <umericals based on determination of straightness error of straight
edge with the help of spirit level and auto collimator
$cre; T)re"d Me"sure#ent: 6rrors in threads, >easurement of elements of screw threads ma+or diameter, minor
diameter, pitch, flank angle and effective diameter HTwo and three wire methodsI. 6ffect of errors in pitch and flank
angles
Ge"r Me"sure#ent: >easurement of tooth thickness =ear tooth vernier caliper, onstant chord method, base
tangent method and derivation of mathematical formulae for each method. ,arkinson =ear Tester.
Modu!e IV
M"c)ine Too! A!i&n#ent: >achine tool tests and alignment tests on lathe. )lignment tests on milling machine.
)lignment tests on a radial drilling machine, Interferometry.
$ur2"ce te(ture: Introduction, types of irregularities, 6lements of surface
Te#ture, >easurement of surface finish, 6#amination of surface @oughness.
E("#in"tion $c)e#e:
Co#'onents A CT $*V*+ ,A EE
-ei&)t"&e ./0 - ./ 0 1 1/
T2 lass Test, ')2 'ome )ssignment, !34352 !eminar34iva35uiz, 662 6nd !emester 6#amination$ )tt2
)ttendance
Te(t 1 Re2erences:
Text:
@.7. ?ain, 86ngineering >etrology9, 7hanna ,ublishers, "elhi
I.. =upta, 86ngineering >etrology9, "hanpat @ai ,ublications, "elhi
References:
(.D. =alyer & .@. !hotbolt, 8>etrology for 6ngineers9, 6EB! edition.
METRO3OG< 3AB
Course Code: BTM =45 Credit Units: 05
Course Contents:
$6
NO6
NAME O7 E89ERIMENT$
. !et up a dimension by slip gauges He#ample AB.CAB$ .;.1:1J..I >easure this set up by micrometer
Hleast count /./.I several times and read dimensions. (ind statistical mean and record the e#pected
variation between the actual dimension and dimension measured by micrometer.
: To check the roundness of a circular bar with the help of dial gauge.
A >ill a component to dimension H:A, -1.B,JI. !et up a comparator by slip gauge set to this dimension.
heck component deviation by the comparator and record the deviation. >easure several times and
obtain the mean value.
; heck the bore in a component by a bore&indicator. !et the bore indicator by micrometer and
measure the deviation in the bore. >easure several times and obtain the mean value at three positions
along the length of the bore.
- !et up a sine bar for measuring the angle of an inclined surface Hof a bracket, milling cutter arbor
with 13:; taper, J.I. >easure the angle several times and record the mean value. Gse height gauge
wherever necessary.
B heck angular dimension of a dovetail guide way by measuring across rollers.
heck the included angle of a 4 block HC/K, B/K, JI 3 or a machined groove by measuring over a
roller using height gauge and parallel blocks3slip gauges.
1 >easure the straightness of a surface Hsurface plate$ guide way of machine toolI by using straight
edge and dial gauge and dial gauge stand. !et up straight edge on +acks such that dial reading at each
end coincide. >ove the dial stand along the straight edge. @ecord readings at -/ mm interval and
draw a plot. *btain ma#imum deviation which is the straightness.
0 >easure straightness using a spirit level. ,lace spirit level at an initial position and note level
reading. >ove the level on a straight line and take readings at -/ mm intervals. ,lot the difference
from the original reading and obtain the straightness value.
C "raw a trapezoidal and any other profile in )uto)" to .2. scale. *n a steel plate make the profile
by fitting and filing. !et up the drawing on profile pro+ector. heck the component and note
deviations. orrect the profile and recheck. >ake the profile as close to the re%uired one.
./ To machine a given surface and study its roughness characteristics
.. To measure the geometry of a screw using profile pro+ector
.: To study the cutting tool geometry using tool makers microscope
E("#in"tion $c)e#e:
IA EE
A 9R 3R V 9R V
- ./ ./ - A- A-
<ote2 I) Internal )ssessment, 66& 6#ternal 6#am, ,@& ,erformance, E@ Eab @ecord, 4 4iva.
A?VANCE? MANU7ACTURING 9ROCE$$E$
Course Code: MTM504 redit2
4
MO?U3E @ I: Ad"nced M"c)inin& T)eor% "nd 9r"ctices
@eview of orthogonal cutting mechanisms of chip formation, shear angle relations, theoretical
determination of cutting forces$ analysis of turning, drilling, and milling operations$ mechanics
of grinding$ dynamometry$ thermal aspects of machining$ tool wear and e#tended tool life
e%uation, machinability$ economics of machining.
MO?U3E @ II: Ad"nced C"stin& 9rocesses
>etal mould casting, continuous casting, s%ueeze casting, vacuum mould casting, evaporative
pattern casting, ceramic shell casting, gating system design.
MO?U3E @ III: R"'id 'rotot%'in& .R90
,rocess chain in @,, layering techni%ues, steriolithography, fused deposition modeling, laminated
ob+ect manufacturing, repetitive masking and depositing.
MO?U3E @ IV: Ad"nced Met"! 7or#in& 9rocesses
"etails of high energy rate forming H'6@(I process2 electro&agnetic forming, e#plosive forming,
electro&hydraulic forming$ stretch forming, contour roll forming.
.:0
E("#in"tion $c)e#e:
Component
s
A CT $*V*+ ,A EE
Weightage
(%)
= 50 : 7 70
T2 lass Test, ')2 'ome )ssignment, !34352 !eminar34iva35uiz, 662 6nd !emester
6#amination$ )2 )ttendance
.. Bhattacharya )., 8>etal utting2 Theory and ,ractices9, :nd 6dition, <ew entral Book
)gency. .C0;
:. )rmarego 6. ?. ). and Brown @. '., 8>achining of >etals9, .st edition, ,rentice 'all Inc.
6nglewood liffs. .CBC
A. "e=armo 6. ,., Black ?. T. and 7ohser @. )., 8>aterials and ,rocesses in >anufacturing9,
0th 6dition, ,rentice 'all. .CC1
;. =hosh ). and >allik ). 7., 8>anufacturing !cience9, )ffiliated 6ast&Dest ,ress. .C0-
-. Benedict =.(., 8<ontraditional >anufacturing ,rocesses9, >arcel "ekker. .C01
B. ?ain 4. 7., 8)dvanced >achining ,rocesses9, )llied ,ublishers. ://:
A?VANCE MANU7ACTURING 3AB
Course Code: MTM545 Credit Units:
04
Course Contents:
.. To make a he#agonal headed bolt on a milling machine.
:. To make a +ob on a shaper.
A. To study the 7inematics design of workshop machines.
;. To measure cutting parameters for multipoint cutting tool.
-. !tudy of a +ig and fi#ture.
B. (i#ture fabrication with case study.
1. "etermination of the life of the cutting tool used on lathe for various cutting
speeds, feeds and different work piece materials.
E("#in"tion $c)e#e:
IA EE
A 9R 3R V 9R V
= 50 50 = 3= 3=
Note: IA @Intern"! Assess#ent> EEA E(tern"! E("#> 9RA 9er2or#"nce> 3R @ 3"b Record> V
@ Vi"6