21.4.4 Manufactured Pipe The dimensional tolerances for pipe manufactured to a specification shall be in accordance with the applicable specification, e.g. ANSI/API 5L, ASTM 106, BS 7191, or prEN 10225. For pipe diameters 600 mm (24") or greater, the straightness and roundness of manufactured pipe shall be in accordance with API Specification 2B 21.4.5 Beams Deck beams shall be erected with the top flanges level, or to the specified slope within allowable mill tolerances. Deck beams shall be erected with the webs plumb. Distortion of deck beams from welding shall be corrected or otherwise compensated so that the tolerances of this paragraph are met. Cap beams shall be erected with the top flanges level. Disparity in beam depth due to mill tolerances in depth shall be compensated by shimming between the cap beam and column. Cap beams shall be erected with the webs plumb. Distortion of cap beams from welding shall be corrected or otherwise compensated so that the tolerances of this paragraph are met. 21.4.6 Cruciform Joints Where plates carrying in-plane loading are arranged to form a cruciform, the misalignment shall not exceed 50 % t where t = thickness of the thinnest non-continuous member to 10 mm whichever is smaller. Joint misalignment in fabricated tubulars and rectangular beams shall be in accordance with fit up dimensions applicable to the qualified welding procedures and Figure 21.4-23. Table 21.4-1 Global Tolerances Component / Item Tolerance mm (inches) See Figure DECK AND JACKET TOLERANCES Ja-Da Horizontal distance centre-to-centre between adjacent legs at top of jacket and bottom of deck legs (stab in nodes) 10 ( 3/8") 21.4-1 Jb-Db Horizontal distance centre-to-centre between legs other than top elevation 20 (3/4") 21.4-1 Jc-Dc Difference of horizontal diagonal distances between legs 10 (3/8") (stab in) 20 (3/4") 21.4-1 Jc-Dc Elevation of plan 13 (1/2) 21.4-2 Jd -Dd Vertical level of braces in a horizontal plane 13 (1/2) 21.4-2 Je-De Vertical distance between elevations 13 (1/2) 21.4-2 Jf-Df Deviation from theoretical conductor guide centre line axis (line from top to bottom elevation) and each conductor guide along that axis 10 (3/8") at top; 10 (3/8"<40)'; 13 (1/2>40') 21.4-3
Jg-Dg Alignment of legs (applies to structures with more than 4 legs) 10 (3/8") 21.4-4 Jh-Dh Location of cans with different wall thickness; joint cans 50 (2"); 25(1") 21.4-5 Ji-Di Straightness of tubulars and beams 3 x (Total m/3), not to exceed 10 mm in 12 meters
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Component / Item Tolerance mm (inches) See Figure (1/8" x (Total ft/10), not to exceed 3/8" in 40 feet Jk-Dk Straightness of jacket legs between horizontal bracing plans 10 (3/8") 21.4-2 Jk-Dk Location of different wall thickness for braces 50 (2") 21.4-6 Jl-Dl Alignment of brace end chord, or structural member work points 13 (1/2) 21.4-7 Jm-Dm Elevation at top of legs as compared to theoretical 13 (1/2) Jn Global pile guide centre line location at each elevation (applies to pile guide sleeves) 10 (3/8") at top; 10 (3/8")<40'; 13 (1/2)>40' 21.4-8
Jp-Dp Node and tube stiffener locations Node cones = 3 mm; Launch legs = 3 mm; Nodes = 5 mm; Other loc. = 10 mm 21.4-14 Jo-Do Ring stiffener cross-section Jo 1 < 0,025h Jo 2 < 0,015b Jo 3 < 0,010h 21.4-15 Jq-Dq Out-of-straightness for longitudinal or diaphragm stiffeners in tubulars 0,15 % L or 3 mm whichever is larger 21.4-16 Jr-Dr Position of Appurtenances (Caisson Guides, J-Tubes, Riser Clamps 10 at top 25 elsewhere 21.4-26 Jacket - Nodal Construction Js Length of joint cans for nodal construction -5 +10 (cans) 21.4-11 Jt Length of stubs for nodal construction -5 +50 (stubs) 21.4-11 Ju Out of straightness tolerance for legs between nodes 10 mm 21.4-12 Ju Out of straightness tolerance for bracing between nodes L/1000 Global L/1200 Local 21.4-12 Jv Node stub location Dn< 3 500 mm, Jm = 5 mm J = 10 minutes Dn > 3 500, Jm = 10 mm J = 10 minutes 21.4-13 Jw Global Positioning Tolerance for Tubular Nodes Radius of Sphere of error = 15 21.4-24 DECK Dn Position of all beam centre lines 13 (1/2) V; 20 (3/4") H 21.4-9 ISO/CD 19902 ISO 2001 All rights reserved 247
Component / Item Tolerance mm (inches) See Figure Do Horizontal distance between skid beams 10 (3/8") Dp Straightness of cap beams (See "DL" For Work points) 6 (1/4") V; 10 (3/8") H
Dq Elevation difference of work points on bottom of deck legs to each other for deck to pile connections. 13 (1/2) Dr Elevation difference of work points on bottom of deck legs to each other for deck to jacket connections 6 (1/4") Ds Vertical alignment of girders 13 (1/2) Dt Tolerance on stab in points for deck to jacket connections without deck legs 3 (1/8") 21.4-25 Du Plate girder cross section depth = 0,12 t, 5 max flange width = 3 Due=0,015b, 5 max Duf=0,0125b, 10 max Dup=3 Duw=0,008h, 10 max 21.4-17 Dv Plate and box girder out-of-straightness, camber and sweep sweep = +0,001L, +15 max camber = -0 21.4-18 Dw Plate girder stiffener a, p, and s = 5 21.4-19 Dx Box girder Diagonal = 0,005 g, 7 max; Twist = 0,008h, 10 max w=0,008h, 10 max 21.4-20 Dy Node lengths on girders -0 +10 21.4-21 Dz Stiffened plate panels, entire panel, lateral sagging or hogging between girders = 0,015L, 20 max; between stiffeners = 0,01L 1 , 10 max 21.4-22 Dz Stiffened plate panels, stiffeners a and p = 5 s = 0,015L 1 , 5 max 21.4-22 Fencing and Handrails Stanchions 12 (1/2) in any 3m (10 ft) 5 (1/4) from vertical
PILES Pa Straightness in 10 feet; Straightness in 40 feet 3 (1/8"); 10 (3/8") - Pb Straightness greater than 40 feet 3 x (Total m/3) - ISO/CD 19902 248 ISO 2001 All rights reserved
Component / Item Tolerance mm (inches) See Figure (1/8" x (Total ft/10) or L/960 MISCELLANEOUS Ma Landing and stair elevations 50 (2") Mb Vertical distance between stair treads in one flight 3 (1/8") Mc Levelness of stair treads 3 (1/8") Md Horizontal locations of stairs and landings 50 (2") Me Location of anodes 300 (12") 10 Radially
Mf Levelness of deck floor plate and grating 6 (1/4") in 3000 (10 ft) Mg High/low of deck floor plate 3 (1/8") Mh Valleys in deck floor plate 12 max (1/2") Mi Separation between adjoining longitudinal welds for tubular 90 minimum Mj Minimum Stagger between joint can longitudinal welds (only to avoid brace member interference.) 300 (12") 21.4-10 Mk Minimum clearance between chord longitudinal welds and brace stub longitudinal welds 30 off centre line of Cord Longitudinal 21.4-10 Ml Minimum clearance between chord girth welds and longitudinal welds of brace stub ends 150 (6") 21.4-10 Mm Minimum clearance between tubular girth welds 915 (3 ft) of 1 OD Mn Joint mismatch tolerance, rectangular, all thickness (except skid beams) 12 % t, but not >5 mm 21.4-23 Mn Joint mismatch tolerance, circular and long seams double sided welds: 10 % t not >6 mm Single sided welds: 10 % t not >3 mm 21.4-23 ISO/CD 19902 ISO 2001 All rights reserved 249
Figure 21.4-1
Figure 21.4-2
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Figure 21.4-3
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Figure 21.4-5
Figure 21.4-6
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Figure 21.4-7
Figure 21.4-8
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Figure 21.4-9
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Figure 21.4-10
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Figure 21.4-11
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Figure 21.4-12
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Figure 21.4-13
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Figure 21.4-14
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Figure 21.4-15
Figure 21.4-16
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Figure 21.4-17
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Figure 21.4-18
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Figure 21.4-19
Figure 21.4-20
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Figure 21.4-21
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Figure 21.4-22
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Figure 21.4-23
Figure 21.4-24
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Figure 21.4-25
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A.21 Fabrication No guidance is offered. ISO/CD 19902 538 ISO 2001 All rights reserved