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Fused Deposition MOdelling
Fused Deposition MOdelling
DESIGN FILE
SUBMITTED BY
GAURAV
03970208610
TH
7 SEMESTER
MOULD DESIGN
COMPONENT DETAIL
CALCULATIONS
Projected area
max. length * max. width.
P.A. = 3.14*30*30 sq. mm.
= 2826 sq. mm. ~2850 sq. mm.
Weight of the component
W
Gate Dimension
Gate height
h=nt
h= 0.7*2
h= 1.5 mm.
Gate width
W= n*(A)1/2
30
0.7*60
30
= 1.5 mm.
BILL OF MATERIAL
14
SPRUE BUSH
H 24
T 22- 16/15
13
S.H.C.S.
STD. PART
M 10
12
TUBULAR DOWEL
EN 9
T 31
11
REGISTER RING
EN 8
T 121
10
GUIDE BUSH
EN 353
T 21- 20/19
GUIDE PILLAR
EN 353
T 11- 20/19
BOTTOM PLATE
M.S.
246 X 246 X 22
RISERS
M.S.
246 X 37 X 47
EJECTOR PLATE B
EN 31
246 X 120 X 12
EJECTOR PLATE a
EN 31
246 X 120 X 16
M.S.
246 X 196 X 27
CORE PLATE
M.S.
246 X 196 X 22
CAVITY PLATE
M.S.
246 X 196 X 22
TOP PLATE
M.S.
246 X 246 X 22
S.NO.
PART NAME
MATERIAL
DIMENSION
Cooling Channel
Channel diameter= dia. 10 mm.
A simple U-channel is designed for both core and cavity plate. The channel
is interconned via hose pipe that permit water/coolant to flow continously
inside the plates. Inlet and outlet holes are connected to adapters of
appropriate size.
Shrinkage Allowance
For polypropylene(PP), shrinkage allowance = 2%- 4%.
Mould Design
Component detail
CALCULATIONS
Projected area
max. length * max. width.
P.A. = 25.4*25.4 sq. mm.
= 645.16 sq. mm.
Weight of the component
W
Gate height
h=nt
h= 0.7*1.5
h= 1mm.
Gate width
W= n*(A)1/2
30
0.7*25.4
30
BILL OF MATERIAL
17
REST BUTTON
DIA 9 X 15
16
EJECTOR ROD
E.N. 353
DIA. 16 X 90
15
SPRUE PULLER
E.N.-24
DIA. 10 X 100
14
SPRUE BUSH
H-24
T 22- 16/15
13
S.H.C.S.
STD. PART
M 10
12
TUBULAR DOWEL
EN 9
T 31
11
REGISTER RING
EN 8
T 121
10
GUIDE BUSH
EN 353
T 21- 20/19
GUIDE PILLAR
EN 353
T 11- 20/19
8.
CORE INSERT
P-20
120 X 118 X 50
CAVITY INSERT
P-20
120 X 118 X 50
EJECTOR PLATE B
EN 31
122 X 119 X 16
EJECTOR PLATE A
EN 31
122 X 119 X 12
BOTTOM PLATE
M.S.
208 X 196 X 22
CORE PLATE
M.S.
196 X 188 X 57
CAVITY PLATE
M.S.
196 X 188 X 40
TOP PLATE
M.S.
208 X 196 X 22
S.NO.
PART NAME
MATERIAL
DIMENSION
Cooling Channel
Cooling Channel/hole diameter= 7 mm.
A simple U-channel is designed for cavity plate. Inlet and outlet holes are
connected to adapters of appropriate size.
Heat pipes are used for cooling in core plates. A U-channel is designed
which accommodate a heat pipes at the center of the core.
Shrinkage Allowance
For polypropylene(PP), shrinkage allowance = 2%- 4%.