This document describes how to design the Human Machine Interface (hmi) screens for Process Control Systems (pcs) used to control the cement production. Objective is to get an as much similar and consistent screen architecture, screen design and operation ergonomic for the HMI in the Holcim Group. Annexes show how to apply this specification with the standard PCS Modifications Version Date Modification Autor V 1. 19.08.2008 First Release together with Annex 1 R. Stingelin V 1. 10.09.2008 Modif: Definition
This document describes how to design the Human Machine Interface (hmi) screens for Process Control Systems (pcs) used to control the cement production. Objective is to get an as much similar and consistent screen architecture, screen design and operation ergonomic for the HMI in the Holcim Group. Annexes show how to apply this specification with the standard PCS Modifications Version Date Modification Autor V 1. 19.08.2008 First Release together with Annex 1 R. Stingelin V 1. 10.09.2008 Modif: Definition
This document describes how to design the Human Machine Interface (hmi) screens for Process Control Systems (pcs) used to control the cement production. Objective is to get an as much similar and consistent screen architecture, screen design and operation ergonomic for the HMI in the Holcim Group. Annexes show how to apply this specification with the standard PCS Modifications Version Date Modification Autor V 1. 19.08.2008 First Release together with Annex 1 R. Stingelin V 1. 10.09.2008 Modif: Definition
3/30 Summary This document describes Holcim's recommendations How to design the Human Machine Interface (HMI) screens for Process Control Systems (PCS) used to control the cement production. The objective is to get an as much similar and consistent screen architecture, screen design and operation ergonomic for the HMI in the Holcim Group The main document specifies the ideal solution. The annexes show how to apply this specification with the standard PCS
Modifications
Version Date Modification Autor V 1.0 19.08.2008 First Release together with Annex 1 R. Stingelin V 1.1 10.09.2008 Modif: Definitions how to display the override of digital values R. Stingelin
1. General remarks .............................................................................................................................. 6 1.1 Acronyms & Terms.................................................................................................................... 6 2. General basic Definitions (PCS independent) .............................................................................. 7 2.1 Screen hierarchy........................................................................................................................ 7 2.2 Plan screen level ....................................................................................................................... 8 2.3 Department screen level........................................................................................................... 8 2.4 Group screen level and detail screen level ............................................................................. 11 2.5 Department common screen pool ........................................................................................... 11 2.6 Plant common screen pool...................................................................................................... 11 2.7 Screen architecture.................................................................................................................. 12 2.7.1 Process screen design........................................................................................................ 13 2.7.2 Trend screen design............................................................................................................ 14 2.7.3 Service screen design......................................................................................................... 15 2.7.4 Message screen design....................................................................................................... 15 2.8 Screen navigation.................................................................................................................... 16 2.8.1 Plant wide navigation........................................................................................................... 16 2.8.2 Department wide navigation................................................................................................ 17 2.8.3 Screen family wide navigation............................................................................................. 18 2.8.4 Additional navigation by navigation arrows ......................................................................... 19 2.9 Example for a screen concept................................................................................................. 20 3. Displaying Alarms and Events ..................................................................................................... 21 3.1 Message line content............................................................................................................... 21 3.2 Alarm screen display............................................................................................................... 22 3.3 Event screen display............................................................................................................... 22 4. Rules, hints and tips for HMI screen designing ......................................................................... 23 HMI Screen Design Guideline Reference No.: CMS-ECT 08/1442/E Revision No.: V 1.1
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4.1 Rules for graphics and mimics ................................................................................................ 23 4.1.1 Equipment drawing and TAG naming.................................................................................. 23 4.1.2 Display of process status and operation status (Colors)..................................................... 25 4.1.3 Display of bar graphs........................................................................................................... 26 4.1.4 Display of selection and status information's....................................................................... 27 4.1.5 Best practice for graphics and mimics................................................................................. 28 4.1.5.1 Dont use...................................................................................................................... 28 4.1.5.2 Use............................................................................................................................... 30
Annex 1: Specific Definitions for the Siemens PCS 7 CEMAT Annex 2: Specific Definitions for Rockwell Automation Faktorytalk View Annex 3. Specific Definitions for the ABB Industrial IT 800xA
Annexes will be attached as required depends on the applied PCS
6 / 30 1. GENERAL REMARKS This document describes the following main items of a HMI: - The screen hierarchy - The main screen architecture - The screen navigation concept - The rules how to draw graphic screens In this document main part the ideal concept will be defined independent from the applied HMI system. The annex 1-3 will then show how these definition can be optimal applied to the Holcims standardized HMI systems from Siemens (CEMAT), Rockwell (FactoryTalk View) and ABB (ABB Industrial IT 800xA). The document does not describe the screen content and the basic use of colors, because this is already done in the Standard Design Criteria. 1.1 Acronyms & Terms
PCS Process Control System HMI Human Machine Interface PLC Programmable Logic Control PAG Platform Architecture Guide
Department Production line inside a cost centre defined by HAC 123 Group Process group as defined by HAC 123 Control group Process part with its own start and stop procedure A Control group can match a Group (HAC123) or it can be a part of a group
Screen Is a displayed content (picture) on an HMI monitor /operator console Screen area Area Part of a screen with it specific purpose CEMAT Siemens PCS for Cement applications FactoryTalk View Platform for HMI design of Rockwell Automation ABB Industrial IT 800xA Industrial IT system for PCS and HMI of ABB
7 / 30 2. GENERAL BASIC DEFINITIONS (PCS INDEPENDENT) 2.1 Screen hierarchy All screens are embedded in a defined hierarchical level or in a common pool as shown in the next drawing. Find following the description of these levels and pools. This picture shows a typical screen hierarchy with some examples as content. It does not represent a complete screen set
Optional for multiple production lines and departmental overviews Group screen
Mill feed 531 Group Detail screen
Hydraul ic 561-2 Group Detail screen
Mai n Drive 561-3 Plant screen level Group screen
Mill circuit 561-1 Dept. screen level Group screen level Detail screen l evel Dept. Trend screen
Trend 1
Dept. Trend screen
Trend n
Dept. Service screen
Recipes
Dept. Service screen
Silos
Dept.. Message screen
Al arms
Dept common screen pool Dept. Overvi ew screen
Expedition
Dept. Overvi ew screen
Kiln 1 Departmental hierarchy Other departments Plant Trend screen1
Trend 1
Pl ant Trend screen
Trend 2
Pl ant Message screen
Al arms
Plant common screen pool Other departments Dept. Overview screen
Cem mill 1 501-2 Dept. Overview screen
Cem mills 1-n 500-1 Dept. Overview screen
Cem mill 2 502-1 Dept. Overvi ew screen
Cem mill 1 501-1 Plant Overview- screen Group screen
Cem transport 591 Screen famil y Plant Services screen
PCS Sys 1
Pl ant Service screen
PCS Sys 2
Screen famil y Screen famil y Dept.. Message screen
The plant screen level has only one screen. This screen should display in minimum the navigation to the departmental processes. It has to open after a HMI system start. This screen can display additional a general overview about the running processes of the plant. 2.3 Department screen level
Dept. screen level Dept. Overview screen
Cem mill 1 501-1 Dept. Overview screen
Cem mill 1 501-2 Dept. Overview screen
Cem mills 1-n 500-1 Other departments Other departments Optional General overview Cem mill 1-n (Without hierarchical structure) Process overview Cem mill 1 Exeptional Process overview Cem mill 1 spitted Departmental hierarchy
The ideal solution is to have only one screen to display the process of one production line of this department (e.g. a cement mill process). If one screen is not sufficient to display the process, it can be split as exception in a second or third screen. For multiple production lines additional departmental hierarchies should be defined. Additional a general departmental overview over all production lines can be defined. HMI Screen Design Guideline Reference No.: CMS-ECT 08/1442/E Revision No.: V 1.1
9 / 30 Typical example of an departmental overview screen for 3 cement mills.
Expedi tion Cem mil l 2 2008.02:29 14: 15:36 521-BC1.R1 Rope swi tch Beltconveyor Bui lding 4 / 24 m Auxil iar ies Cem mi ll 1 Raw meal Ki l n 1 Ki l n 2 Coal mil l Cr usher Tr end Acknowledge Alar ms Over view LVD Events
10 / 30 Normally the following departments should be displayed:
Dept. (HAC 1) Description
Main departments 2 Raw material preparation (Crusher) 3 Raw meal preparation (Raw mill) 4 Clinker production (Kiln) 5 Cement grinding (Cem mill) 6 Packing and shipping (Expedition) Pre process departments K Additives handling L Traditional fuel handling V Alternative fuel handling X Correctives handling Auxiliarie departments M Water supply E Electrical power (Singel line diagram) D General plant services (Compressed air etc.)
Other departments (see HAC manual) should be added as needed. To display common process parts of two departments (e.g. the gas flow between kiln and raw mill or additive handling to multiple cement mills), a common screen should be created and applied to the department screen level.
Dept. screen level Dept. Overview screen
Gas flow
Dept. Overview screen
Kiln
Dept. Overview screen
Raw mill
Other departments Other departments Kiln department Raw meal department
11 / 30 2.4 Group screen level and detail screen level
Group screen
Mill feed 531 Group screen
Cem transport 591 Group Detail screen
Hydraulic 561-2 Group Detail screen
Main Drive 561-3 Group screen
Mill circuit 561-1 Group screen level Detail screen level
The group screen has normally one screen for every main process control group. Control groups for detailed display of auxiliary systems or subsystems will normally defined in screens on the detail screen level. If one control group is too big for one screen it has to be spitted to an additional screen. 2.5 Department common screen pool
Dept. Trend screen
Trend 1
Dept. Trend screen
Trend n
Dept. Service screen
Recipes
Dept. Service screen
Silos
Dept. Message screen
Al arms
Dept common screen pool Screen famil y Dept. Message screen
Events
These screens contain common content valid inside a department and therefore usable only inside department hierarchy. The screen should be handled in so called families and will have it special navigation rules Families should be built always for multiples screens of the similar content. e.g. Family of trend screens 2.6 Plant common screen pool
Plant Trend screen1
Trend 1
PLant Trend screen
Trend 2
Plant Message screen
Al arms
Plan common screen pool Plant Services screen
PCS Sys 1
Plant Services screen
PCS Sys 2
Screen famil y Screen famil y Plant Message screen
Events
The usage and rules of these screens are similar to those in the department common screen pool. The screens are related to the plant screen level
12 / 30 2.7 Screen architecture The HMI should be built by several basic screen layout witch have to be applied for the complete system. Such basic screens are: - Process screen (Process graphics) - Trend screen (Set of trend curves) - Message screen (Alarm and Events) - Service screen (Recipes, PCS system info, etc
Every type of screens has its own screen architecture. But this architecture should be similar to all screens of same type. Every type of screen should be partitioned in several standardized areas as following: Process areas: - Graphic area -.Trend area - Message area Navigation and operation areas - Plant wide navigation area - Department wide navigation area - Common HMI system navigation area - Family wide navigation area Navigation- and operation areas should be placed on top, on bottom or at the side of the screen. HMI Screen Design Guideline Reference No.: CMS-ECT 08/1442/E Revision No.: V 1.1
13 / 30 2.7.1 Process screen design Typical architecture for a process screen Expedition Cem mill 1 2008.02:29 14:15:36 521-BC1.R1 Rope switch Beltconveyor Building 4 / 24 m Auxiliaries Cem mill 2 Cem mill 3 Raw meal Kiln 1 Kiln 2 Coal mill Crusher 561-3 561-2 531 591 Trend Recipe Silos Trend Acknowledge Al arms Process area (Graphics) Overview LVD Plant wide navigation area Plant wide navigation area Department wide navigation area Last alarmmessage Al arms Events Events 561-1
The plant wide navigation area serves to navigate between department hierarchies. The department wide navigation area serves to navigate inside its department hierarchy including its common screen pool. Process screens will be aplyed for: - Plant overviews - Department overviews - Group views - Detail views The plant overview screen has to contain as minimum the plant wide navigation area to jump into the needed departmental hierarchy structure. The process area should display a plant wide process overview.
14 / 30 2.7.2 Trend screen design Typical architecture for a trend screen 2008.02:29 14:15:36 521-BC1.R1 Rope switch Beltconveyor Building 4 / 24 m Trend Set 1 Acknowledge Trend area Family wide navigation area Exit button to leave the screen family Name of department Trend Set 3 Trend Set 4 Cem mill 1 Exit Trend Set 5 Trend Set 6 Trend Set 7 Trend Set 8 Trend Set 2 One ore more trend screens of a department or of a plant build together a screen family. With the exit button this family can be left. The trend area should contain a set of trend curves for values which relate together in the process. The select button has to be named with the functionality of the trend set. HMI Screen Design Guideline Reference No.: CMS-ECT 08/1442/E Revision No.: V 1.1
15 / 30 2.7.3 Service screen design The architecture for service- and system information screens is similar to the above described trend screen. It will also be one screen or a screen family. Instead of trend area it has a process(Graphic) area. Service screens will be applied to display additions handlings on the department level or plant level: e.g. - Recipe treatement - Product to silo assignement - PCS system and status information display etc: 2.7.4 Message screen design Typical architecture for a message screen
Acknowledge Alarmdisplay area or Event display area Operation area to treate the message screen (Find, filter, etc) Exit button to leave the screen Name of department (if required) Cem mill 1 Exit Alarm screens should by assigned with an initial filtering to its own department.
16 / 30 2.8 Screen navigation 2.8.1 Plant wide navigation The plant wide navigation will be done with buttons assigned to plant wide navigation area as defined above. With it, it is possible to navigate from the plant screen level, department screen level, group screen level and detail screen level to its own and to an other department or between two departments.
Expediti on Cem mi ll 1 2008.02:29 14:15:36 521-BC1.R1 Rope switch Bel tconveyor Buil di ng 4 / 24 m Auxi li ari es Cem mil l 2 Cem mil l 3 Raw meal Kil n 1 Kil n 2 Coal mil l Crusher 561-3 561-2 531 591 Trend Reci pe Si los Trend 561-1 Acknowl edge Al ar ms Process area (Graphi cs) Overvi ew LVD Plant wide navigation area Plant wide navigation- andoperation area Department wide navigation- andoperation area Last alarmmessage Al arms Plant wide navigation Group screen
Mi ll feed 531 Group Detail screen
Hydrauli c 561-2 Group Detail screen
Mai n Drive 561-3 Plant screen l eve Group screen
Mill circuit 561-1 Dept. screen leve Group screen l ev Detai l screen lev Dept. Overview screen
Expediti on
Dept. Overview screen
Kiln 1 Departmental hierarchy Other departments Other departments Dept. Overvi ew screen
Cem mil l 1 501-2 Dept. Overview screen
Cem mill s 1-n 500-1 Dept. Overview screen
Cem mill 2 502-1 Dept. Overview screen
Cem mill 1 501-1 Plant Overview- screen Group screen
Cem transport 591 Operation sequence (buttons) Navigation possibilities
17 / 30 2.8.2 Department wide navigation The department wide navigation will be done with buttons assigned to department wide navigation area as defined above. With it, it is possible to navigate inside a departmental hierarchy between the department screen level, group screen level and detail screen level.
Expediti on Cem mi ll 1 2008.02:29 14:15:36 521-BC1.R1 Rope switch Bel tconveyor Buil di ng 4 / 24 m Auxi li ari es Cem mil l 2 Cem mil l 3 Raw meal Kil n 1 Kil n 2 Coal mil l Crusher 561-3 561-2 531 591 Trend Reci pe Si los Trend 561-1 Acknowl edge Al ar ms Process area (Graphi cs) Overvi ew LVD Plant wide navigation area Plant wide navigation- andoperation area Department wide navigation- andoperation area Last alarmmessage Al arms
Gr oup scr een
Mi ll feed 531 Gr oup Detail scr een
Hydrauli c 561-2 Group Detail scr een
Mai n Dr i ve 561-3 Pl ant scr een level Gr oup scr een
Mi ll ci rcuit 561-1 Dept. scr een level Group screen l evel Detai l scr een level Depar tmental hi erar chy Other depar tments Other depar tments Dept. Overvi ew scr een
Cem mil l 1 501-2 Dept. Over view scr een
Cem mi ll 1 501-1 Plant Over view- screen Gr oup scr een
Cem tr anspor t 591 Department wide navigation Operation sequence (buttons) Navigation possibilities
18 / 30 2.8.3 Screen family wide navigation The selection of the first screen of a screen family or a single screen from the pool can be done from the department screen level, the group screen level or from the detail screen level, if the related select button is assigned. Inside a screen family other screens of it can be selected. The screen family has to be left by using the EXIT button. With it the display will return to the screen from which you have started to the screen family
Gr oup scr een
Mi ll feed 531 Group Detail scr een
Hydr aul ic 561-2 Group Detai l sc reen
Main Dri ve 561-3 Pl ant scr een level Gr oup s creen
Mi ll ci rcui t 561-1 Dept. scr een level Group screen l evel Detai l scr een level Dept. Tr end scr een
Tr end 1
Dept. Tr end scr een
Trend n
Dept. Ser vice scr een
Recipes
Dept. Servi ce screen
Si los
Dept common scr een pool Depar tmental hier archy Other departments Other depar tments Dept. Overvi ew screen
Cem mil l 1 501-2 Dept. Ov ervi ew scr een
Cem mi ll 1 501-1 Pl ant Over view- screen Group screen
Cem tr anspor t 591 Scr een famil y Dept. Tr end scr een
Tr end n
Si ngle screenss
Expediti on Cem mi ll 1 2008.02:29 14:15:36 521-BC1.R1 Rope switch Bel tconveyor Buil di ng 4 / 24 m Auxi li ari es Cem mil l 2 Cem mil l 3 Raw meal Kil n 1 Kil n 2 Coal mil l Crusher 561-3 561-2 531 591 Trend Reci pe Si los Trend 561-1 Acknowl edge Al ar ms Process area (Graphi cs) Overvi ew LVD Plant wide navigation area Plant wide navigation- andoperation area Department wide navigation- andoperation area Last alarmmessage Al arms Enter into a screen famil y (e.g. Trend screen famil y)
2008.02:29 14:15:36 521-BC1.R1 Rope switch Bel tconveyor Buil di ng 4 / 24 m Tr end Set 1 Acknowl edge Trend area Familywide navigation area
Exit buttontoleavethe screen family Nameof department Trend Set 2 Tr end Set 3 Tr end Set 4 Cem mi ll 1 Exi t Tr end Set 5 Trend Set 6 Tr end Set 7 Tr end Set 8 Famil y wide navigation Famil y EXIT Operation sequence (buttons) Navigation possibilities
19 / 30 2.8.4 Additional navigation by navigation arrows Additional navigation possibilities can be assigned by using arrow buttons indicating the navigation direction. These buttons should e.g. used for: - Horizontal jumping to the next screen following the process flow on different pictures. - Vertical jumping upward to the screen in higher level to which the screen jumping from is related.
Group screen
Mi ll feed 531 Group Detai l scr een
Hydr aul ic 561-2 Gr oup Detai l screen
Mai n Dr ive 561-3 Plant scr een level Group screen
Mi ll cir cui t 561-1 Dept. s creen l evel Gr oup screen l evel Detail scr een l evel Depar tmental hi erar chy Other departments Other depar tments Dept. Overvi ew screen
Cem mil l 1 501-2 Dept. Overvi ew screen
Cem mil l 1 501-1 Pl ant Overvi ew- scr een Group screen
Cem transport 591
Expediti on Cem mi ll 1 2008.02:29 14:15:36 521-BC1.R1 Rope switch Bel tconveyor Buil di ng 4 / 24 m Auxi li ari es Cem mil l 2 Cem mil l 3 Raw meal Kil n 1 Kil n 2 Coal mil l Crusher 561-3 561-2 531 591 Trend Reci pe Si los Trend 561-1 Acknowl edge Al ar ms Process area (Graphi cs) Overvi ew LVD Al arms Navigation by arrows Operation sequence (buttons) Navigation possibilities
21 / 30 3. DISPLAYING ALARMS AND EVENTS 3.1 Message line content As described in the Standard Design Criteria the following information has to be treated as a minimum in an alarm screen and a message screen.
(Message in separate columns) Date Time Type Tag (HAC) Value Status Message (where) Message (who) Message (what) 07.11.2008 17:57:02 W 532-1X1.TA:H 85 Mill drive CM building / +0m Temp high 08.11.2008 17:57:02 W 532-1X1.TA:H 85 Mill drive CM building / +0m Temp high
(Message in one column) Date Time Type Tag (HAC) Value Status Message (where, who, what) 07.11.2008 17:57:02 W 532-1X1.TA:H 85 Mill drive @CM building / +0m Temp high 08.11.2008 17:57:02 W 532-1X1.TA:H 85 Mill drive @CM building / +0m Temp high
Type and status of the message have to be defined by codes according the definitions in the Standard Design Criteria. Additionally colors can be used to distinguish between type and / or status. But it is strongly recommended to apply colors restrictive to get an easy screen view. Example for message type code:
Message type Code examples Failure F, Failure, ! Warning W, Warning, # Status S, Status,.$ Diagnostic D, Diagnostic @
Example for message status codes
Message status Code example Come not acknowledged C Come acknowledged CA Gone not acknowledged GA Gone G
22 / 30 3.2 Alarm screen display The alarm screen displays the existing Failures and Warnings. For an error free process this screen should be empty.
Acknowledge Exi t Date Time Type Tag (HAC) Value Status Message (where, who, what 08.11.2008 17:57:02 F 522-BC1.R1:F CA Belt conveyor @ CM building / +24m Rope switch 08.11.2008 17:57:02 W 532-BE1.LM:H CA Bucket elevator @ CM building / -2m Level high 07.11.2008 13:34:52 F 532-BC2.R1:F 0 CA Belt conveyor @ CM building / +15m Rope switch 08.11.2008 17:57:02 W 532-1X1.TA:H 85 CA Mill drive @ CM building / +0m Temp max 08.11.2008 17:57:02 W 532-1X1.TB:H 88 CA Mill drive @ CM building / +0m Temp max 08.11.2008 17:57:02 W 532-1X1.TC:H 90 CA Mill drive @ CM building / +0m Temp max 07.11.2008 13:38:52 W 532-BC1.D1:F 0 C Belt conveyor @ CM building / +20m Drift switch 07.11.2008 13:34:52 F 532-BC2.R1:F 0 C Belt conveyor @ CM building / +15m Rope switch
Failure not acknowledged Warning not acknowledged Failure or Warning acknowledged
Cem mill 1
Al arms
3.3 Event screen display The Event screen displays the history of all events happened such as Failures, Warnings, Status and Diagnostic-Events. Acknowledge Exit Date Time Type Tag (HAC) Value Message (where, who, what 08.11.2008 17:57:02 S 532-001.01 Group 532 START 08.11.2008 17:57:02 F 522-BE1.R1:F Belt conveyor @ CM building / +24m Rope switch 08.11.2008 17:57:02 W 532-BE1.LM:H Bucket elevator @ CM building / -2m Level high 08.11.2008 17:57:02 D 532-BE1.S1 Bucket elevator @ CM building / -not standing 07.11.2008 13:34:52 F 532-BC2.R1:F 0 Belt conveyor @ CM building / +15m Rope switch 08.11.2008 17:57:02 W 532-1X1.TA:H 85 Mill drive @ CM building / +0m Temp max 08.11.2008 17:57:02 W 532-1X1.TB:H 88 Mill drive @ CM building / +0m Temp max 08.11.2008 17:57:02 W 532-1X1.TC:H 90 Mill drive @ CM building / +0m Temp max 07.11.2008 13:38:52 W 532-BC1.D1:F 0 Belt conveyor @ CM building / +20m Drift switch 07.11.2008 13:34:52 F 532-BC2.R1:F 0 Belt conveyor @ CM building / +15m Rope switch History of all events
23 / 30 4. RULES, HINTS AND TIPS FOR HMI SCREEN DESIGNING The praxis shows that every person who designs HMI graphic screens has his own understanding and creativity to draw a process for screen display. To reduce such creativity and to get group wide a more consistent philosophy the following chapter will give a guide line to create process graphic screens for the cement production. This will be done giving good and bad examples. 4.1 Rules for graphics and mimics 4.1.1 Equipment drawing and TAG naming For designing HMI screens the colors as defined in the Holcim Standard Design Criteria have to be applied
Standing process
Rules: For TAG's To every equipment has to be assigned a field indicating its TAG name applying the HAC. If the equipment is electrically driven (motor, valve, heating etc), then clicking on this TAG should open the popup window which controls the drive of this equipment. The TAG name can be full HAC or reduced HAC depends on the following conditions. BC1 SG1 531-RF1 LD1 VE1 M BE1.M1 BE1.M2 Rules: Non animated equipment remains transparent or shadowed gray
Normally no motor will be drawn with the exception of multiple drives for the same machine or for big motors (see below)
Standing equipment has light gray color
Condition Use of HAC TAG name The screen includes only one process group HAC 456 BC1 The screen includes several process groups HAC 123-456 531-RF1 An equipment (machine) has more than one drive (e.g. Bucket elevator) HAC 456.78
or HAC 123-456.78 BE1.M1 BE1.M2 or 531-BC1.M1 531-BC1.M2 M
BC1 SG1 RF1 LD1 VE1 Rules: Normally no motor will be drawn Running equipment has green color M M BE1.M1 BE1.M2
Big drives
Rules: For big drives (including eventually also auxiliary drives) or drives with additional equipment the motor should be drawn as mimic 1X1.M1 HU1 1X1.M3 1X1.M2 1X1:H1
25 / 30 4.1.2 Display of process status and operation status (Colors) Rules: Process driven status information has to be indicated by color changes and visibility changes of the assigned object. Operator driven status information has to be displayed by additional mimic objects. Display of TAG names
Rules: The back color of the equipment names has to be applied as follows:
Process status Error status Al arm status Back color Standing No error No alarm -SG1 Standing error No alarm -RF1 Running No error No alarm -LD1 Running error Warninge -BC1 Running error Failure -VE1
Additionally a color filed has to be assigned to the tag for displaying the following additional status
Operation status Field color Single start mode blue Local operation mode white Automatic operation mode no visible Override (simulation) orange BC1 SG1 RF1 LD1 VE1
Display of analog values
Rules: The display of analog values has to be an active field. Clicking on the display field has to open the popup window to treat the analog value: The back color of the value display field has to be applied as follows:
Process status (Value) Al arm status Back color Value in limit No alarm 87 % Value out of warning limit Warning 87 % Value out of failure limit Failure 87 % Value simulated No alarm 87 % Value simulated Warning 87 % Value simulated Failure 87 % Value under flow (<4mA) Failure 87 %
If the analog value is in override modus (simulation) by the PCS, then it has to marked with the additional orange square mimic. LD1 87 % LD1 87 % LD1 87 % LD1 87 %
Rules: Digital sensors (speed switches, drift switches, level switches etc. ) will be displayed only in case of an error as following
Process status Sensor status Al arm status Back color Standing No error No alarm Standing error x X1 Running No error No alarm Running error Warning R1 Running error Failure D1
If the digital value or an object is in override status (simulation) by the PCS, then the additional orange square mimic field has to be displayed and the digital object has to be visible in light gray.
In case when only the OK status of the digital signal can be set, the digital object itself can by displayed with an orange background. D1 SG1 LD1 R1 X1 S1 RF1 R1 BC1 D1
4.1.3 Display of bar graphs
Rules: Analog values as bar graph have to be displayed as brown bar mimic. This bar graph color will not change.
The analog value display has to change the color according the description above. 35 m
27 / 30 4.1.4 Display of selection and status information's Single selection (e.g. On/Off) Rules: Single selections (e.g. On/Off) have to be defined with push buttons as following:
Button status Button color Selection status
Selection is disabled (no action possible) Heating's OFF Selection is enabled) (selection is possible) Heating's OFF Selection is activated (Selected) Heating's ON Heating's OFF Heating's OFF Heating's ON
Multiple selection (e.g. Silos))
Rules: Multiple selections (e.g. silos) have to be defined with push buttons as following:
Selection status Button color Selection is activated (Selected) -3S3 Selection is enabled) (selection is possible) -3S2 Selection is disabled (no action possible) -3S1 P r o d u c t
2
P r o d u c t
3
P r o d u c t
1
-3S1 -3S2 -3S3
Status informations (e.g. actually production)
Rules: Information's and Status about the process should be written in white on blue back color. (e.g. actually produced product)